CN205748614U - A kind of large-tonnage substitutes counterweight and demarcates calibrating installation - Google Patents
A kind of large-tonnage substitutes counterweight and demarcates calibrating installation Download PDFInfo
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- CN205748614U CN205748614U CN201620691222.7U CN201620691222U CN205748614U CN 205748614 U CN205748614 U CN 205748614U CN 201620691222 U CN201620691222 U CN 201620691222U CN 205748614 U CN205748614 U CN 205748614U
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- counterweight
- scale body
- tonnage
- demarcates
- calibrating installation
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Abstract
Disclosed in this utility model, a kind of large-tonnage substitutes counterweight and demarcates calibrating installation, include scale body and substitute counterweight, the upper surface of scale body arranges the leading truck suitable with substituting counterweight, the lower section of scale body is provided with weight sensor, weight sensor is arranged at corner and the center on upper and lower limit of described scale body, weight sensor is connected with power supply through wire, weight sensor is fixed on base plate, arranging sensor transition piece between weight sensor and described scale body, the four corners below of scale body is respectively arranged with stopping means;Substitute counterweight to be prepared by after injecting discarded iron bearing hydraulic in steel scrap bag.Its simple in construction, easy to use, substitute counterweight and prepared by after injecting discarded iron bearing hydraulic in steel scrap bag, take full advantage of the resource of production scene;It is installed on production scene, " can seize every opportunity " in process of production and replacement counterweight and online metering facility are calibrated, the working cycle can be greatly shortened, it is possible to increase production efficiency.
Description
Technical field
This utility model relates to weighing-appliance technical field, and especially a kind of large-tonnage substitutes counterweight and demarcates calibrating installation,
It is mainly used in the on-line calibration metering of the large-tonnage Weighing device of the large enterprises such as metallurgy, building materials, cement, chemical industry.
Background technology
In the evolution of heavy duty industrial enterprise of China and construction, increasing product, equipment need large-tonnage range
Weighing apparatus weigh.To in the calibration demarcation of large-tonnage range weighing apparatus, required counterweight quantity is many, expensive, running inconvenience, work
Amount is big, and cost is high.So, in most cases it is necessary to use " counterweight substitute " to demarcate.Therefore, " replacement counterweight "
" calibration ", just become the most important thing of large-tonnage range weighing apparatus operation work.
In the large size industrial enterprise with metallurgy industry as representative, what each process links was applied measures weighing facilities online, its
The range ability of Weighing is the biggest, and range reaches tens tons to hundreds of ton.For making on-line metering equipment metering performance
Accurately, stable, reliable, the on-line calibration of large-tonnage range weighing apparatus is demarcated this link, is requisite.
It is difficult with hundreds of ton " standard test weight " or " in kind weight " is calibrated in enterprise.Therefore, it is necessary to use one or
Weighing facility is regularly demarcated calibration by multiple " standard substitution ".
And " standard substitution " (" replacement counterweight ") is also required to " calibration is demarcated ", but production scene large-tonnage standard test weight
It is very limited amount of with the material object of standard weight, it is difficult to meet condition.Therefore, online quick of large-tonnage measuring equipment how is realized
Calibration is demarcated, and always perplexs domestic smelter and a difficult problem for main equipment manufacturer.
Summary of the invention
Technical problem to be solved in the utility model is the present situation for prior art, it is provided that simple in construction, user
Just, it is possible to a kind of large-tonnage carrying out demarcating calibration in production scene in time substitutes counterweight demarcation calibrating installation.
The technical scheme that the above-mentioned technical problem of this utility model solution is used is:
A kind of large-tonnage substitutes counterweight and demarcates calibrating installation, includes scale body and substitutes counterweight, and the upper surface of scale body is arranged
The leading truck suitable with substituting counterweight, the lower section of scale body is provided with weight sensor, and weight sensor is arranged at described scale body
Corner and the center on upper and lower limit, weight sensor is connected with power supply through wire, and weight sensor is fixed on base plate,
Arranging sensor transition piece between weight sensor and described scale body, the four corners below of scale body is respectively arranged with stopping means;Replace
Prepare by after injecting discarded iron bearing hydraulic in steel scrap bag for counterweight.
The technical measures optimized also include:
The number of above-mentioned leading truck is 4, and 4 leading trucks are uniformly distributed on periphery, and the upper surface of leading truck is
Outside is higher than the inclined-plane of inner side.
Above-mentioned stopping means includes spacing divider and spacing liner plate, and the upper end of spacing divider is formed with supporting plane,
Spacing liner plate is fixed on described base plate, and spacing divider fixes with described spacing liner plate.
Above-mentioned scale body is spliced to form by unit scale body, by connecting loading plate and connection mounting phase between unit scale body
Connect.
The above-mentioned both sides connecting loading plate are respectively arranged with limited block.
Above-mentioned unit scale body by panel, horizontal girder plate, horizontal girder apply plate, perpendicular girder plate and perpendicular girder apply plate welding and
Becoming, unit scale body is hollow structure.
It is additionally provided with reinforcing plate in above-mentioned unit scale body
It is preset with penetration pipe in above-mentioned unit scale body.
It is cased with flexible pipe outside above-mentioned wire.
Above-mentioned base plate is fixed on ground by fot screw.
A kind of large-tonnage of the present utility model substitutes counterweight and demarcates calibrating installation, and the upper surface of its scale body is provided with guiding
Frame, greatly facilitates and substitutes the placement of counterweight and location, the weight sensor below scale body be arranged at scale body corner and upper,
Following center, uses six point types distributions, and metering accuracy is higher, and arranges stopping means in the four corners below of scale body, it is possible to
It is prevented effectively from weighed amount object overweight and cause the damage of weight sensor;Substitute counterweight hard by injecting discarded molten iron in steel scrap bag
Prepare after change, make full use of the resource of production scene, solve production scene large-tonnage standard test weight and standard weight well
The extremely limited problem of material object.This demarcation calibrating installation simple in construction, easy to use, it is installed on production scene, is being given birth to
" can seize every opportunity " during product and replacement counterweight and online metering facility are calibrated, the working cycle can be greatly shortened,
Production efficiency can be improved.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is I portion enlarged drawing in Fig. 1;
Fig. 3 is the top view of Fig. 1;
Fig. 4 is the structural representation of scale body in Fig. 1;
Fig. 5 be in Fig. 4 A to structural representation;
Fig. 6 is the structural representation of unit scale body in Fig. 4;
Fig. 7 is the sectional structure chart of B-B in Fig. 6;
Fig. 8 is the sectional structure chart of C-C in Fig. 6;
Fig. 9 is to substitute counterweight to be fixed on the structural representation on scale body.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, this utility model is described in further detail.
It is structural representation of the present utility model as shown in Figures 1 to 9,
Reference therein is: scale body 1, unit scale body 11, panel 11a, horizontal girder plate 11b, horizontal girder apply plate 11c,
Perpendicular girder plate 11d, perpendicular girder apply plate 11e, reinforcing plate 11f, penetration pipe 11g, connect loading plate 12, limited block 12a, connection installation
Part 13, leading truck 2, inclined-plane 2a, weight sensor 3, sensor transition piece 31, base plate 4, fot screw 41, stopping means 5, limit
Position divider 51, spacing liner plate 52, flexible pipe 6, replacement counterweight 7.
As shown in Figures 1 to 9,
A kind of large-tonnage substitutes counterweight and demarcates calibrating installation, includes scale body 1 and substitutes counterweight 7, and the upper surface of scale body 1 sets
Putting the leading truck 2 suitable with substituting counterweight 7, the lower section of scale body 1 is provided with weight sensor 3, and weight sensor 3 is arranged at institute
Stating corner and the center on upper and lower limit of scale body 1, weight sensor 3 is connected with power supply through wire, and weight sensor 3 is fixed
On base plate 4, between weight sensor 3 and described scale body 1, sensor transition piece 31 is set;The four corners below of scale body 1 sets respectively
It is equipped with stopping means 5;Substitute counterweight 7 to be prepared by after injecting discarded iron bearing hydraulic in steel scrap bag.
This demarcation calibrating installation, its weight sensor 3 is arranged at the corner of scale body 1, and in the upper and lower limit of scale body 1
The heart respectively arranges a weight sensor 3, six rectangular distributions of weight sensor 3, uses the weight sensing of six point type distributions
Device 3, is conducive to weighing the raising of accuracy.
The weight sensor 3 used, its range is 0-200t;Accuracy: 0.03%F.S, sensitivity: 2.0 ± 0.2%
mV/V;Overload capacity: 200%F.S.
The weighed data of weight sensor 3, are shown on display screen or main control computer after treatment.
In embodiment, the number of leading truck 2 is 4, and 4 leading trucks 2 are uniformly distributed on periphery, leading truck 2 upper
Surface is the outside inclined-plane 2a higher than inner side.
The setting of leading truck 2, greatly facilitates and substitutes the placement of counterweight 7 and location, and the inclined-plane 2a of upper surface, substituting
In counterweight 7 decentralization process, it is possible to function well as guide effect, so that it is the most smooth to substitute putting into of counterweight 7, it is possible to shorten
The whole weighing time.
In embodiment, stopping means 5 includes spacing divider 51 and spacing liner plate 52, and the upper end of spacing divider 51 is formed
Supporting plane, spacing liner plate 52 is fixed on described base plate 4, and spacing divider 51 fixes with described spacing liner plate 52.
Arrange stopping means 5 to be prevented effectively from and cause the damage of weight sensor 3 because weighed object is overweight;When
When weighed object is overweight, along with the supporting plane of the upper end of the decline of scale body 1, the lower surface of scale body 1 and spacing divider 51
Offset, owing to stopping means 5 scale body 1 no longer declines, thus effectively protect the weight sensor 3 below scale body 1.
In order to protect weight sensor 3, demarcating the calibrating installation not used time, below scale body 1, cushion block on pad, so can
The damage avoiding the long-time stress of weight sensor 3 and cause and the decline in service life.
In embodiment, scale body 1 is spliced to form by unit scale body 11, by connecting loading plate 12 and connecting between unit scale body 11
Connect installed part 13 to be connected.
In embodiment, the both sides connecting loading plate 12 are respectively arranged with limited block 12a.
In embodiment, unit scale body 11 by panel 11a, horizontal girder plate 11b, horizontal girder apply plate 11c, perpendicular girder plate 11d with
And perpendicular girder applies plate 11e and is welded, unit scale body 11 is in hollow structure.
In embodiment, in unit scale body 11, it is additionally provided with reinforcing plate 11f.
In embodiment, in unit scale body 11, it is preset with penetration pipe 11g.Penetration pipe 11g is set and can significantly facilitate each conduction
Line, the layout of holding wire, make wiring the most neat;Meanwhile, also how each conductor wire, holding wire certain protective effect can be played.
In embodiment, outside wire, it is cased with flexible pipe 6.The setting of flexible pipe 6 is also for playing a protective role.
In embodiment, base plate 4 is fixed on ground by fot screw 41.
Wherein, panel 11a uses yield strength to be 235Mpa, and maximum stress in bend is the steel plate Q235A of 63Mpa, table top
Without perforate, it is avoided that because perforate causes the weakness that local strength is poor, structurally internal stress is concentrated;Welding everywhere uses carbon dioxide gas
Body protection weldering, welding interior stress is few, it is ensured that after scale body 1 ag(e)ing process, deflection is few.
The metering performance of the measuring equipment that works online, depends on the maintenance of its magnitude tracing chain and equipment;Magnitude tracing is logical
Cross one there is the continual of regulation uncertainty to compare chain, enable value and the ginseng of regulation of measurement result or measurement standard
Examine the characteristic that standard (typically national measurement benchmark or international metering benchmark) connects.
The magnitude tracing chain of the measuring equipment that works online: the measuring equipment → standard substitution that works online → substitute calibration
Device → standard test weight or standard weights are in kind;Here standard substitution is to substitute counterweight 7.
Substitute counterweight 7 and calibrate magnitude tracing chain: substitute calibration of weight device → LOAD CELLS 3 → force measuring machine → country's mark
Quasi-force cell.
This replacement counterweight is demarcated calibrating installation and is installed on production scene, can " seize every opportunity " in process of production to substituting weight
Code and online metering facility are calibrated, and can be greatly shortened the working cycle, it is possible to increase production efficiency.During check weighing, substitute
Counterweight 7, by crane handling, is put on scale body 1, and the bearing point position of scale body 1 overlaps with LOAD CELLS 3 supporting-point.Loosen crane
Suspension hook (can not disengage, to ensure safety), substitutes counterweight 7 all-mass seat and enters scale body 1, after stablizing, and weighing instrument show value, i.e.
Substitute counterweight 7.
This demarcation calibrating installation, by substituting counterweight 7 alternate standard counterweight or the object of known weight, it is adaptable to smelter
Or the on-line calibration demarcation of the large-tonnage wide range Weighing facility in other large enterprise.Its demarcation can disposably complete,
Avoid using standard test weight or the object of known weight and the extra mode assisting other component to carry out progressively superposition to mark
Fixed work, substantially reduces demarcation degree, has saved the nominal time (within 10-20 minute, can complete), it is possible to be effectively improved production
Efficiency.
Most preferred embodiment of the present utility model illustrates, those skilled in the art the various changes made or remodeling are the most not
Scope of the present utility model can be departed from.
Claims (10)
1. large-tonnage substitutes counterweight and demarcates a calibrating installation, includes scale body (1) and substitutes counterweight (7), it is characterized in that: described
The upper surface of scale body (1) arrange and substitute counterweight (7) suitable leading truck (2), the lower section of described scale body (1) is provided with
Weight sensor (3), described weight sensor (3) is arranged at corner and the center on upper and lower limit, the institute of described scale body (1)
The weight sensor (3) stated is connected with power supply through wire, and described weight sensor (3) is fixed on base plate (4), described
Arranging sensor transition piece (31) between weight sensor (3) and described scale body (1), the four corners below of described scale body (1) is divided
It is not provided with stopping means (5);Described replacement counterweight (7) is prepared by after injecting discarded iron bearing hydraulic in steel scrap bag.
A kind of large-tonnage the most according to claim 1 substitutes counterweight and demarcates calibrating installation, it is characterized in that: described leading truck
(2) number is 4, and 4 leading trucks (2) are uniformly distributed on periphery, and the upper surface of described leading truck (2) is that outside is high
Inclined-plane (2a) in inner side.
A kind of large-tonnage the most according to claim 2 substitutes counterweight and demarcates calibrating installation, it is characterized in that: described spacing dress
Putting (5) and include spacing divider (51) and spacing liner plate (52), the upper end of described spacing divider (51) is formed with supporting plane,
Described spacing liner plate (52) is fixed on described base plate (4), described spacing divider (51) and described spacing liner plate (52) phase
Fixing.
A kind of large-tonnage the most according to claim 3 substitutes counterweight and demarcates calibrating installation, it is characterized in that: described scale body
(1) it is spliced to form by unit scale body (11), by connecting loading plate (12) and connecting installation between described unit scale body (11)
Part (13) is connected.
A kind of large-tonnage the most according to claim 4 substitutes counterweight and demarcates calibrating installation, it is characterized in that: described connection is held
The both sides of support plate (12) are respectively arranged with limited block (12a).
A kind of large-tonnage the most according to claim 5 substitutes counterweight and demarcates calibrating installation, it is characterized in that: described unit scale
Body (11) is applied plate (11c), perpendicular girder plate (11d) and perpendicular girder applied plate by panel (11a), horizontal girder plate (11b), horizontal girder
(11e) being welded, described unit scale body (11) is in hollow structure.
A kind of large-tonnage the most according to claim 6 substitutes counterweight and demarcates calibrating installation, it is characterized in that: described unit scale
Reinforcing plate (11f) it is additionally provided with in body (11).
A kind of large-tonnage the most according to claim 7 substitutes counterweight and demarcates calibrating installation, it is characterized in that: described unit scale
Penetration pipe (11g) it is preset with in body (11).
A kind of large-tonnage the most according to claim 8 substitutes counterweight and demarcates calibrating installation, it is characterized in that: outside described wire
It is cased with flexible pipe (6).
A kind of large-tonnage the most according to claim 9 substitutes counterweight and demarcates calibrating installation, it is characterized in that: described base plate
(4) it is fixed on ground by fot screw (41).
Priority Applications (1)
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CN201620691222.7U CN205748614U (en) | 2016-07-04 | 2016-07-04 | A kind of large-tonnage substitutes counterweight and demarcates calibrating installation |
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CN201620691222.7U CN205748614U (en) | 2016-07-04 | 2016-07-04 | A kind of large-tonnage substitutes counterweight and demarcates calibrating installation |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106017660A (en) * | 2016-07-04 | 2016-10-12 | 余姚市通用仪表有限公司 | Large-tonnage alternative counterweight calibration device |
CN109724683A (en) * | 2019-01-09 | 2019-05-07 | 盈奇科技(深圳)有限公司 | A kind of system and method improving gravity sensing precision |
-
2016
- 2016-07-04 CN CN201620691222.7U patent/CN205748614U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106017660A (en) * | 2016-07-04 | 2016-10-12 | 余姚市通用仪表有限公司 | Large-tonnage alternative counterweight calibration device |
CN106017660B (en) * | 2016-07-04 | 2019-01-25 | 余姚市通用仪表有限公司 | A kind of large-tonnage substitution counterweight calibration calibrating installation |
CN109724683A (en) * | 2019-01-09 | 2019-05-07 | 盈奇科技(深圳)有限公司 | A kind of system and method improving gravity sensing precision |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161130 Termination date: 20200704 |