CN205741498U - The acoustical cotton production line that a kind of rim charge can recycle automatically - Google Patents
The acoustical cotton production line that a kind of rim charge can recycle automatically Download PDFInfo
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- CN205741498U CN205741498U CN201620339795.3U CN201620339795U CN205741498U CN 205741498 U CN205741498 U CN 205741498U CN 201620339795 U CN201620339795 U CN 201620339795U CN 205741498 U CN205741498 U CN 205741498U
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Abstract
This utility model relates to the acoustical cotton production line that a kind of rim charge can recycle automatically, and this production line includes successively: open bag weigher, thick opener, the first conveying blower fan, big storehouse cotton blender machine, refined opener, the second conveying blower fan, cotton feeder, carding machine, cotton transport machine, laying net for shaping machine, three needing machines, hot press, winders;First needing machine, hot press are respectively equipped with trimming mechanism, it is additionally provided with an edge recycling reducing mechanism in the interior side of the first needing machine, the top feeding mouth also by pipeline with big storehouse cotton blender machine of edge recycling reducing mechanism is connected, and is additionally provided with the 3rd conveying blower fan in this pipeline.This utility model equipment is simple to operate, automaticity is high, trimming before finished product discharging, and the waste material of trimming operates without other, pulverizing retracting device and wind-force, conduit etc. is utilized directly to process the cotton blender machine recycling of importing big storehouse, whole process need not manual operation, does not has any waste, saves and environmental protection.
Description
Technical field:
This utility model relates to deadener and produces equipment technical field, refers in particular to the suction that a kind of rim charge can recycle automatically
Sound cotton production line.
Background technology:
At present, acoustical cotton generally uses glass fiber material, i.e. uses the natural crystals such as quartz sand, limestone, dolomite
For primary raw material, coordinate some industrial chemicals such as soda, Borax to be melt into glass, under melting state, get rid of by external force blowing produced
Become cotton-shaped fine fibre, for crossings on different level between fiber and fiber, be intertwined mutually, present many tiny gaps.This
Kind of material cost is higher, the most floating works the mischief workmen in atmosphere, is not easy to construction, and it uses longevity
Life, sound-absorption coefficient are relatively low.Existing acoustical cotton produce equipment there is also automaticity the highest, operation inconvenience and account for
By the shortcoming such as space is big, have much room for improvement.
Utility model content:
The purpose of this utility model i.e. overcomes the above-mentioned weak point of prior art, it is provided that a kind of rim charge can reclaim profit automatically
Acoustical cotton production line.
This utility model realizes the acoustical cotton life that its purpose the technical scheme is that a kind of rim charge can recycle automatically
Produce line, this production line includes successively: three be arranged side by side open bag weigher, thick opener, the first conveying blower fan, a great Cang
Cotton blender machine, refined opener, the second conveying blower fan, cotton feeder, carding machine, cotton transport machine, laying net for shaping machine, the first needing machine, second
Needing machine, the 3rd needing machine, hot press, winder;
Wherein, three front ends opening bag weigher being arranged side by side are respectively equipped with bale opener material-conveying belt, rear end is provided with jointly
Article one, the thick opener material-conveying belt being connected with thick opener;The upper end of thick opener is connected by pipeline and the first conveying blower fan,
The top of the first conveying blower fan and big storehouse cotton blender machine is also by pipeline communication;Big storehouse cotton blender machine has mixing chamber and even cotton storehouse, even
It is provided with between cotton storehouse and mixing chamber and dials cotton roller;The port of export in even cotton storehouse is directly connected with refined opener, the port of export of refined opener
Being connected by pipeline and the second conveying blower fan, the second conveying blower fan is connected by pipeline with cotton feeder top;Cotton feeder, combing
Machine, cotton transport machine, laying net for shaping machine are connected successively, between the first needing machine, the second needing machine, the 3rd needing machine, hot press, winder
Every arrangement;
Three described Tai Kaibao weighers are arranged side by side with thick opener, and big storehouse cotton blender machine is put also with arrangement with refined opener
With open bag weigher in vertical state, cotton feeder, carding machine, cotton transport machine, laying net for shaping machine with arrangement put and with open bag weigher
In parastate, the first needing machine, the second needing machine, the 3rd needing machine, hot press, winder are put with arrangement and weigh with opening bag
In vertical state, the rectangular annular configuration of whole production line, thick opener, refined opener, laying net for shaping machine are positioned at corner to machine;
Described first needing machine, hot press are respectively equipped with trimming mechanism, are additionally provided with in the interior side of the first needing machine
One edge recycling reducing mechanism, and this edge recycling reducing mechanism is respectively by pipeline and the first needing machine, the trimming of hot press
Docking at mechanism, the top feeding mouth also by pipeline with big storehouse cotton blender machine of edge recycling reducing mechanism is connected, and at this
Pipeline is additionally provided with the 3rd conveying blower fan.
This utility model equipment is simple to operate, and automaticity is high, cotton layer during except manually unpacking and just having started production
Import needing machine and hot press manually guides operation, the most automatically carries out, therefore save labour force, save in production process
This;And, in this utility model production equipment, trimming before finished product discharging, and the waste material of trimming is without other operations, utilizes powder
Broken retracting device and wind-force, conduit etc. directly process the cotton blender machine recycling of importing big storehouse, and whole process need not manually grasp
Make, there is no any waste, save and environmental protection;It addition, this utility model integral production line uses annular configuration, make whole production line
Floor space little, space availability ratio is high, and also allows for manual operation and monitoring device ruuning situation.
Accompanying drawing illustrates:
Fig. 1 is the schematic top plan view of this utility model production line.
Detailed description of the invention:
Engage specific embodiments and the drawings below this utility model is further illustrated.
As it is shown in figure 1, the acoustical cotton production line that rim charge described in the utility model can recycle automatically, this production line depends on
Secondary include: three be arranged side by side drive bag weigher 1, thick opener the 2, first conveying blower fan 3, big storehouse cotton blender machine 4, essence are opened
Pine machine the 5, second conveying blower fan 6, cotton feeder 7, carding machine 8, cotton transport machine 9, laying net for shaping machine the 10, first needing machine the 11, second pin
Thorn machine the 12, the 3rd needing machine 13, hot press 14, winder 15;
Wherein, to be respectively equipped with bale opener material-conveying belt 101, rear end common three front ends opening bag weigher 1 being arranged side by side
It is provided with a thick opener material-conveying belt 201 being connected with thick opener 2;The upper end of thick opener 2 is by pipeline and the first conveying
Blower fan 3 connects, and the top of the first conveying blower fan 3 and big storehouse cotton blender machine 4 is also by pipeline communication;Big storehouse cotton blender machine 4 has mixed cotton
Storehouse 401 and even cotton storehouse 402, be provided with between even cotton storehouse 402 and mixing chamber 401 and dial cotton roller 403, dial cotton roller 403 not filling bulk
Divide the supplied materials broken up to reverse mixing chamber 401 again to mix, it is ensured that the material in even cotton storehouse 402 is relatively uniform, dispersion;Even cotton
The port of export in storehouse 402 is directly connected with refined opener 5, and the port of export of refined opener 5 is connected by pipeline and the second conveying blower fan 6
Connecing, the second conveying blower fan 6 is connected by pipeline with cotton feeder 7 top;Cotton feeder 7, carding machine 8, cotton transport machine 9, laying net for shaping machine
10 are connected successively, and supplied materials is directly over cotton feeder 7, carding machine 8, cotton transport machine 9, laying net for shaping machine 10 successively, their discharging opening,
Charging aperture docks successively, by the discharge roller of their own, enters material roller or goes out material strip, enters the directly docking such as material strip, without other
Transmission belt or pipeline;First needing machine the 11, second needing machine the 12, the 3rd needing machine 13, hot press 14, winder 15 interval row
Row, the cotton layer after laying net for shaping has sizing and certain intensity, imports the first pin successively by artificial importing during initial start-up
After thorn machine the 11, second needing machine the 12, the 3rd needing machine 13, hot press 14, winder 15, follow-up can Automatic continuous motion, and depend on
The pull strength produced by winder 15 moves;
Three described Tai Kaibao weighers 1 are arranged side by side with thick opener 2, and big storehouse cotton blender machine 4 and refined opener 5 are with arrangement
Put and with open bag weigher 1 in vertical state, cotton feeder 7, carding machine 8, cotton transport machine 9, laying net for shaping machine 10 put with arrangement and with
Open bag weigher 1 in parastate, first needing machine the 11, second needing machine the 12, the 3rd needing machine 13, hot press 14, winder
15 with arrangement put and with open bag weigher 1 in vertical state, the rectangular annular configuration of whole production line, thick opener 2, essence shredding
Machine 5, laying net for shaping machine 10 are positioned at corner;
It is respectively equipped with trimming mechanism, at the first needing machine 11 in described first needing machine 11, the both sides of hot press 14
Interior side is additionally provided with an edge recycling reducing mechanism 16, and this edge recycling reducing mechanism 16 is respectively by pipeline and the first acupuncture
Machine 11, hot press 14 trimming mechanism at dock, the top also by pipeline Yu big storehouse cotton blender machine 4 of edge recycling reducing mechanism 16
Portion's feeding mouth is connected, and is additionally provided with the 3rd conveying blower fan 17 in this pipeline;I.e. utilize reclaim wind-force by the first needing machine 11,
Trimming mechanism on hot press 14 be in operation the rim charge produced directly absorb edge recycling reducing mechanism 16 carry out pulverizing, point
Dissipate and process, be more directly drawn in big storehouse cotton blender machine 4 and re-mix together with normal supplied materials, break up use, the ratio of rim charge with
Material rate is consistent, thus makes full use of material, saves material, it is to avoid waste, and without manual operation, saves artificial
Cost and time.
It is as follows that this utility model production line runs operation:
A. the 6Denier PET cotton of bundling, 4Denier PET cotton, 2.5Denier PET cotton are respectively placed in a Tai Kaibao and claim
Carry out out bag on the bale opener material-conveying belt 101 of heavy-duty machine 1, open the raw material of bag and enter each with conveyer belt respectively and open bag weigher 1
Electronic weighing balance, weighs and enters thick opener transmission belt 201 by the part by weight set;
B. thick opener 2 carries out rough shredding, successively then by the wind-force of the first conveying blower fan 3 by after thick shredding to supplied materials
Supplied materials send into big storehouse cotton blender machine 4;
C. in the mixing chamber 401 of big storehouse cotton blender machine 4, three kinds of supplied materials are sufficiently mixed and shredding further, mixing
Supplied materials is transported to even cotton storehouse 402 and carries out further mix homogeneously;
D. the supplied materials mixed is conveyed into refined opener 5 and further becomes more meticulous shredding;
E. the supplied materials through essence shredding enters cotton storage tank by the wind-force of the second conveying blower fan 6, and cotton storage tank is positioned at cotton feeder 7
Top, then entered cotton feeder 7 by cotton storage tank, again beat through cotton feeder 7 and shake and make supplied materials compact;
F. the discharging feeding carding machine 8 of cotton feeder 7 carries out combing;
G. through carding machine 8 tidy, discharging inputs laying net for shaping machine 10 by cotton transport machine 9, formation multiple superposed,
The cotton layer of gross thickness 8cm-10cm;
H. cotton layer imports to the first needing machine 11 continuously and carries out pre-thorn operation, the acupuncture speed of pre-thorn operation be 450~
700 beats/min;Carry out trimming operation for the first time, after edge recycling sends into the size-reduced mixing of edge recycling reducing mechanism 16 simultaneously
Import to big storehouse cotton blender machine 4 again;
I. import to the second needing machine the 12, the 3rd needing machine 13 successively through the pre-cotton layer stinging operation and carry out agnail work respectively
Sequence, just stinging operation, agnail operation, the acupuncture speed just stinging operation are 450~700 beats/min;
J. the operation importing hot press 14 through just stinging carries out hot pressing process, and the temperature of hot pressing process is 180 DEG C~200
DEG C, the cotton layer speed of service is 1~3m m/min;Carry out second time trimming operation simultaneously, and rim charge also reclaims feeding edge recycling
Big storehouse cotton blender machine 4 is imported to again after the size-reduced mixing of reducing mechanism 16;
K. hot pressing, trimming complete after Sound-proof material finished product rolling or cut.
This utility model equipment is simple to operate, and automaticity is high, cotton layer during except manually unpacking and just having started production
Import needing machine and hot press manually guides operation, the most automatically carries out, therefore save labour force, save in production process
This;And, in this utility model production equipment, trimming before finished product discharging, and the waste material of trimming is without other operations, utilizes powder
Broken retracting device and wind-force, conduit etc. directly process the cotton blender machine recycling of importing big storehouse, and whole process need not manually grasp
Make, there is no any waste, save and environmental protection;It addition, this utility model integral production line uses annular configuration, make whole production line
Floor space little, space availability ratio is high, and also allows for manual operation and monitoring device ruuning situation.
Claims (1)
1. the acoustical cotton production line that a rim charge can recycle automatically, it is characterised in that: this production line includes successively: three are also
What arrangement was put opens bag weigher, thick opener, the first conveying blower fan, big storehouse cotton blender machine, refined opener, a second conveying wind
Machine, cotton feeder, carding machine, cotton transport machine, laying net for shaping machine, the first needing machine, the second needing machine, the 3rd needing machine, hot press, receipts
Volume machine;
Wherein, three front ends opening bag weigher being arranged side by side are respectively equipped with bale opener material-conveying belt, rear end and are jointly provided with one
The thick opener material-conveying belt being connected with thick opener;The upper end of thick opener is connected by pipeline and the first conveying blower fan, and first
The top of conveying blower fan and big storehouse cotton blender machine is also by pipeline communication;Big storehouse cotton blender machine has mixing chamber and even cotton storehouse, even cotton storehouse
And it is provided with between mixing chamber and dials cotton roller;The port of export in even cotton storehouse is directly connected with refined opener, and the port of export of refined opener passes through
Pipeline and the second conveying blower fan connect, and the second conveying blower fan is connected by pipeline with cotton feeder top;Cotton feeder, carding machine, defeated
Cotton machine, laying net for shaping machine are connected successively;First needing machine, the second needing machine, the 3rd needing machine, hot press, winder interval row
Row;
Three described Tai Kaibao weighers are arranged side by side with thick opener, big storehouse cotton blender machine and refined opener put with arrangement and with open
Bag weigher in vertical state, cotton feeder, carding machine, cotton transport machine, laying net for shaping machine put with arrangement and with open bag weigher in flat
Row state, the first needing machine, the second needing machine, the 3rd needing machine, hot press, winder with arrangement put and with open bag weigher in
Plumbness, the rectangular annular configuration of whole production line, thick opener, refined opener, laying net for shaping machine are positioned at corner;
Described first needing machine, hot press are respectively equipped with trimming mechanism, are additionally provided with in the interior side of the first needing machine
Material reclaims reducing mechanism, and this edge recycling reducing mechanism is respectively by pipeline and the first needing machine, the trimming mechanism of hot press
Place's docking, the top feeding mouth also by pipeline with big storehouse cotton blender machine of edge recycling reducing mechanism is connected, and at this pipeline
In be additionally provided with the 3rd conveying blower fan.
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CN201620339795.3U CN205741498U (en) | 2016-04-21 | 2016-04-21 | The acoustical cotton production line that a kind of rim charge can recycle automatically |
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CN201620339795.3U CN205741498U (en) | 2016-04-21 | 2016-04-21 | The acoustical cotton production line that a kind of rim charge can recycle automatically |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106948083A (en) * | 2016-01-07 | 2017-07-14 | 东莞市帕克氏汽车纤维材料有限公司 | A kind of acoustical cotton and its production technology, production line |
CN108589038A (en) * | 2018-06-25 | 2018-09-28 | 安徽鸿狮环保科技有限公司 | A kind of non-woven fabric production line with the online reclamation set of edge grinding |
CN108589039A (en) * | 2018-06-25 | 2018-09-28 | 安徽鸿狮环保科技有限公司 | A kind of non-woven fabric production line with the online collection device of edge grinding |
CN108823692A (en) * | 2018-06-25 | 2018-11-16 | 安徽鸿狮环保科技有限公司 | A kind of manufacturing method of the online reclamation set of edge grinding |
CN108823693A (en) * | 2018-06-25 | 2018-11-16 | 安徽鸿狮环保科技有限公司 | A kind of manufacturing method of the non-woven fabric production line with the online reclamation set of edge grinding |
CN108823690A (en) * | 2018-06-25 | 2018-11-16 | 安徽鸿狮环保科技有限公司 | A kind of manufacturing method of the non-woven fabric production line with the online collection device of edge grinding |
CN108823694A (en) * | 2018-06-25 | 2018-11-16 | 安徽鸿狮环保科技有限公司 | A kind of manufacturing method of the online collection device of edge grinding |
CN109082772A (en) * | 2018-10-04 | 2018-12-25 | 中山市奥创通风设备有限公司 | A kind of equipment for making bamboo fiber product |
CN109371511A (en) * | 2018-12-11 | 2019-02-22 | 无锡双象超纤材料股份有限公司 | A kind of cutting edge shredding combination machine for sea-island fibre Non-woven fabric offcut |
CN112726089A (en) * | 2019-10-14 | 2021-04-30 | 保定跃飞新型吸音材料有限公司 | Hot-pressing device for processing sound-absorbing cotton and processing method |
CN113774648A (en) * | 2020-05-24 | 2021-12-10 | 嘉兴诺讯机电科技有限公司 | Active edge trimmer, use method thereof and production process of needle-punched microfiber non-woven fabric |
CN114592257A (en) * | 2022-03-14 | 2022-06-07 | 重庆市永川区植成家俱厂 | Coir mat production line |
CN114606610A (en) * | 2022-03-14 | 2022-06-10 | 重庆市永川区植成家俱厂 | Coir mat manufacturing process |
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2016
- 2016-04-21 CN CN201620339795.3U patent/CN205741498U/en active Active
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106948083A (en) * | 2016-01-07 | 2017-07-14 | 东莞市帕克氏汽车纤维材料有限公司 | A kind of acoustical cotton and its production technology, production line |
CN108589038A (en) * | 2018-06-25 | 2018-09-28 | 安徽鸿狮环保科技有限公司 | A kind of non-woven fabric production line with the online reclamation set of edge grinding |
CN108589039A (en) * | 2018-06-25 | 2018-09-28 | 安徽鸿狮环保科技有限公司 | A kind of non-woven fabric production line with the online collection device of edge grinding |
CN108823692A (en) * | 2018-06-25 | 2018-11-16 | 安徽鸿狮环保科技有限公司 | A kind of manufacturing method of the online reclamation set of edge grinding |
CN108823693A (en) * | 2018-06-25 | 2018-11-16 | 安徽鸿狮环保科技有限公司 | A kind of manufacturing method of the non-woven fabric production line with the online reclamation set of edge grinding |
CN108823690A (en) * | 2018-06-25 | 2018-11-16 | 安徽鸿狮环保科技有限公司 | A kind of manufacturing method of the non-woven fabric production line with the online collection device of edge grinding |
CN108823694A (en) * | 2018-06-25 | 2018-11-16 | 安徽鸿狮环保科技有限公司 | A kind of manufacturing method of the online collection device of edge grinding |
CN109082772A (en) * | 2018-10-04 | 2018-12-25 | 中山市奥创通风设备有限公司 | A kind of equipment for making bamboo fiber product |
CN109371511A (en) * | 2018-12-11 | 2019-02-22 | 无锡双象超纤材料股份有限公司 | A kind of cutting edge shredding combination machine for sea-island fibre Non-woven fabric offcut |
CN112726089A (en) * | 2019-10-14 | 2021-04-30 | 保定跃飞新型吸音材料有限公司 | Hot-pressing device for processing sound-absorbing cotton and processing method |
CN113774648A (en) * | 2020-05-24 | 2021-12-10 | 嘉兴诺讯机电科技有限公司 | Active edge trimmer, use method thereof and production process of needle-punched microfiber non-woven fabric |
CN114592257A (en) * | 2022-03-14 | 2022-06-07 | 重庆市永川区植成家俱厂 | Coir mat production line |
CN114606610A (en) * | 2022-03-14 | 2022-06-10 | 重庆市永川区植成家俱厂 | Coir mat manufacturing process |
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