CN205741366U - A kind of energy saver reducing ring throstle energy consumption - Google Patents
A kind of energy saver reducing ring throstle energy consumption Download PDFInfo
- Publication number
- CN205741366U CN205741366U CN201620446172.6U CN201620446172U CN205741366U CN 205741366 U CN205741366 U CN 205741366U CN 201620446172 U CN201620446172 U CN 201620446172U CN 205741366 U CN205741366 U CN 205741366U
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- China
- Prior art keywords
- energy
- guide shell
- energy consumption
- energy saver
- spinning
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- 238000005265 energy consumption Methods 0.000 title claims abstract description 31
- 238000009987 spinning Methods 0.000 claims abstract description 29
- 230000005611 electricity Effects 0.000 claims abstract description 8
- 238000009434 installation Methods 0.000 claims description 5
- 230000007423 decrease Effects 0.000 abstract description 7
- 238000002955 isolation Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 208000012886 Vertigo Diseases 0.000 description 18
- 238000004378 air conditioning Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000012935 Averaging Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The utility model discloses a kind of energy saver reducing ring throstle energy consumption, it is characterized in that: outside the cop of described spinning frame or electricity ingot, be provided with energy saver.This utility model utilizes the effect of the isolation of guide shell, not only reduce spindle and drive the consumption of power, the most effectively eliminate harmful crossflow, decrease the production of spinning harmful air currents, beneficial effect is created to reducing spinning end breaking, the maximum power dissipation that can make single ingot reduces by 50%, and the spinning frame complete machine configuration power of the technical program reduces by 50%.This utility model has raising ingot speed and increases package, reduces the most again overall energy consumption, the significant advantage of energy-saving effect, it is simple to marketing.
Description
Technical field
This utility model belongs to spinninging technical field, relates to spinning machinery ring throstle, particularly relates to a kind of reduction ring
The energy saver of spindle spinning frame energy consumption.
Background technology
In cotton mill production process, spinning process accounts for the 70%(wherein spun yarn air conditioning energy consumption of whole spinning line carefully
Accounting 30% between charka), the developing direction of ring throstle be at a high speed, big coil packing can improve production efficiency.But raising ingot
Speed and increase cop package capacity size all can cause being significantly increased of energy consumption.Analyze in spun yarn spinning process through measuring, use
Power in drawing-off part is the least (about 5%), and the power consumption of the twisting winding that wire loop operating forms air ring the most only accounts for 10%,
Spindle and cop high speed rotating, the loss of spindle drive bearing accounts for 3%.What energy consumption was maximum is cop high-speed rotary then the wind of generation
Resistance loss, during doffing one, the little yarn stage is little because of cop diameter, and cop surface linear velocity is low, the windage loss of generation
Less, in spinning stage of big yarn, cop diameter is big, and linear resonance surface velocity is high, and the windage of generation is the highest, through certain yarn variety
Production scene example, be to begin to spin little yarn stage of beginning, single ingot power consumption of spun yarn is 15.5W/ ingot, and to big yarn rank
Section, single ingot power consumption increases to 41.6W/ ingot.According to square just becoming of Aerodynamics, the windage loss of cop and speed
Ratio, and the cube of cop diameter is directly proportional.Having above analysis to understand, fine sand is confidential realizes high speed large package, to handle well and to spin
Yarn production efficiency and the contradiction of power consumption, prior art, because cannot break through the contradiction of high speed large package and high energy consumption always, makes
Obtain the biggest volume technology slower development.
Due to global energy crisis, energy-conservation, consumption reduction, the cycle development of environmental protection have formed extensively common recognition, and spinner
Industry belongs to high energy consumption industry, and the energy consumption key technology reducing spinning equipment will become the competitiveness of spinning enterprise key, is also to be badly in need of
The problem solved.
Summary of the invention
The purpose of this utility model is the deficiency for existing ring throstle, it is provided that a kind of mechanism stable, reliable, easily
Maintenance, low cost, can effectively reduce energy consumption reduce ring throstle energy consumption energy saver.
A kind of energy saver reducing ring throstle energy consumption, is characterized in that: outside the cop of described spinning frame or electricity ingot
Portion is provided with energy saver.
Further, described energy saver is guide shell, and guide shell is the cylinder of hollow, and guide shell passes through tabletting
It is installed together with ring rail by Travellers.
Further, described guide shell is provided with pod apertures.
Further, the top of described guide shell is provided with outwardly installation edge, installs edge and is provided with convex
The Anti-rotary block risen, Anti-rotary block coordinates the mounting groove on Travellers and ring rail to coordinate.
Further, described pod apertures is more than 1.
Operation principle:
Using the mode of guide shell with surrounding air isolation, in spinning process, cop runs up, because of cop surface
The high velocity air diversed cylinder isolation produced, makes inner high speed swirling eddy energy will not be passed to surrounding space and goes, cop
Surface reduces with the current difference of its airflow on surface, thus the windage of cop reduces, thus reaches to reduce the purpose of energy consumption.
The beneficial effects of the utility model:
This utility model uses the form of guide shell to reduce the energy consumption of ring throstle, and the spindle that guide shell makes is in the running
Driving power averaging decline 10% on year-on-year basis air conditioning electricity also decline more than 4%；Spinning process comprehensive energy consumption is also put down by original
Equal 70% drops to 58%, and the especially spinning stage at big or middle yarn lowers consumption particularly significant, and the spinning stage of big or middle yarn is straight due to cop
Footpath is big, big with the contact area of surrounding flow, creates the strongest swirling eddy around cop, and the isolation through guide shell is made
With, not only reduce spindle and drive the consumption of power, the most effectively eliminate harmful crossflow, decrease the harmful gas of spinning
The generation of stream, creates beneficial effect to reducing spinning end breaking, the maximum power dissipation of single ingot can be made to reduce by 50%, the technical program
Spinning frame complete machine configuration power reduce by 50%.This utility model has raising ingot speed and increases package, reduces the most again overall energy
Consumption, the significant advantage of energy-saving effect, it is simple to marketing.
Accompanying drawing explanation
Accompanying drawing 1 is the energy saver stopped status structural representation reducing ring throstle energy consumption of embodiment；
Accompanying drawing 2 is the energy saver working state structure schematic diagram reducing ring throstle energy consumption of embodiment；
Accompanying drawing 3 is the guide shell schematic diagram of embodiment 1；
Accompanying drawing 4 is the guide shell schematic diagram of embodiment 2.
In figure identify: 1-Travellers, 2-ring rail, 3-guide shell, 31-pod apertures, 32-install edge, 33-Anti-rotary block,
4-rail, 5-bolster sleeve, 6-tabletting, 7-electricity ingot, 8-cop.
Detailed description of the invention
With reference to the accompanying drawings, described in further detail to detailed description of the invention of the present utility model.
Embodiment 1:
As shown in Figure 1, 2, 3, a kind of energy saver reducing ring throstle energy consumption, wherein: the pipe of described spinning frame
Yarn 8 or electricity ingot 7 outside are provided with energy saver, and energy saver is guide shell 3, and guide shell 3 is the cylinder of hollow, and guide shell 3 leads to
Crossing tabletting 6 to be installed together with ring rail 2 by Travellers 1, guide shell 3 is provided with a pod apertures 31.
The top of described guide shell 3 is provided with outwardly installation edge 32.
Embodiment 2:
As shown in Fig. 1,2,4, a kind of energy saver reducing ring throstle energy consumption, wherein: the pipe of described spinning frame
Yarn 8 or electricity ingot 7 outside are provided with energy saver, and energy saver is guide shell 3, and guide shell 3 is the cylinder of hollow, and guide shell 3 leads to
Crossing tabletting 6 to be installed together with ring rail 2 by Travellers 1, guide shell 3 is provided with two pod apertures 31.
The top of described guide shell 3 is provided with outwardly installation edge 32, installs edge 32 and is provided with the anti-of projection
Switch block 33, Anti-rotary block 33 coordinates the mounting groove on Travellers 1 and ring rail 2 to coordinate.
Embodiment 3:
As shown in Figure 1, 2, a kind of energy saver reducing ring throstle energy consumption, wherein: the cop 8 of described spinning frame
Or electricity ingot 7 outside is provided with energy saver, energy saver is guide shell 3, and guide shell 3 is the cylinder of hollow, and guide shell 3 is by pressure
Sheet 6 is installed together with ring rail 2 by Travellers 1.
The top of described guide shell 3 is provided with outwardly installation edge 32.
Operation principle:
Using the mode of guide shell with surrounding air isolation, in spinning process, cop runs up, because of cop surface
The high velocity air diversed cylinder isolation produced, makes inner high speed swirling eddy energy will not be passed to surrounding space and goes, cop
Surface reduces with the current difference of its airflow on surface, thus the windage of cop reduces, thus reaches to reduce the purpose of energy consumption.
The beneficial effects of the utility model:
This utility model uses the form of guide shell to reduce the energy consumption of ring throstle, and the spindle that guide shell makes is in the running
Driving power averaging decline 10% on year-on-year basis air conditioning electricity also decline more than 4%；Spinning process comprehensive energy consumption is also put down by original
Equal 70% drops to 58%, and the especially spinning stage at big or middle yarn lowers consumption particularly significant, and the spinning stage of big or middle yarn is straight due to cop
Footpath is big, big with the contact area of surrounding flow, creates the strongest swirling eddy around cop, and the isolation through guide shell is made
With, not only reduce spindle and drive the consumption of power, the most effectively eliminate harmful crossflow, decrease the harmful gas of spinning
The generation of stream, creates beneficial effect to reducing spinning end breaking, the maximum power dissipation of single ingot can be made to reduce by 50%, the technical program
Spinning frame complete machine configuration power reduce by 50%.This utility model has raising ingot speed and increases package, reduces the most again overall energy
Consumption, the significant advantage of energy-saving effect, it is simple to marketing.
Embodiment described above, one of more preferably concrete mode the most of the present utility model, those skilled in the art
The usual variations and alternatives carried out in the range of technical solutions of the utility model all should be included in protection domain of the present utility model
In.
Claims (4)
1. reduce an energy saver for ring throstle energy consumption, it is characterized in that: the cop (8) of described spinning frame or electricity ingot
(7) outside is provided with energy saver；
Described energy saver is guide shell (3), and guide shell (3) is the cylinder of hollow, and guide shell (3) is led to by tabletting (6)
Cross Travellers (1) to be installed together with ring rail (2).
The energy saver of reduction ring throstle energy consumption the most according to claim 1, is characterized in that: described guide shell
(3) pod apertures (31) it is provided with.
The energy saver of reduction ring throstle energy consumption the most according to claim 1, is characterized in that: described guide shell
(3) top is provided with outwardly installation edge (32), installs edge (32) and is provided with the Anti-rotary block (33) of projection, Anti-rotary block
(33) mounting groove on Travellers (1) and ring rail (2) is coordinated to coordinate.
The energy saver of reduction ring throstle energy consumption the most according to claim 2, is characterized in that: described pod apertures
(31) it is more than 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620446172.6U CN205741366U (en) | 2016-05-17 | 2016-05-17 | A kind of energy saver reducing ring throstle energy consumption |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620446172.6U CN205741366U (en) | 2016-05-17 | 2016-05-17 | A kind of energy saver reducing ring throstle energy consumption |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205741366U true CN205741366U (en) | 2016-11-30 |
Family
ID=57364398
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620446172.6U Active CN205741366U (en) | 2016-05-17 | 2016-05-17 | A kind of energy saver reducing ring throstle energy consumption |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205741366U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109881312A (en) * | 2019-02-21 | 2019-06-14 | 江阴华方佳友智能设备有限公司 | A kind of spindle raises the spinning frame of installation |
-
2016
- 2016-05-17 CN CN201620446172.6U patent/CN205741366U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109881312A (en) * | 2019-02-21 | 2019-06-14 | 江阴华方佳友智能设备有限公司 | A kind of spindle raises the spinning frame of installation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230119 Address after: 518000 203-204, Building 2, Phase II, Fenda Science Park, Baoyuan Community, Shiyan Street, Bao'an District, Shenzhen, Guangdong Patentee after: Shenzhen Jiayou Intelligent Control Technology Co.,Ltd. Address before: 518000 25C, Fenghua Pavilion, Bay Plaza, No. 1, Gongyuan South Road, Nanshan District, Shenzhen, Guangdong Patentee before: Jia Dianyou |
|
| TR01 | Transfer of patent right | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 518000 203-204, Building 2, Phase II, Fenda Science Park, Baoyuan Community, Shiyan Street, Bao'an District, Shenzhen, Guangdong Patentee after: Shenzhen Jiayou Intelligent Control Technology Co.,Ltd. Address before: 518000 203-204, Building 2, Phase II, Fenda Science Park, Baoyuan Community, Shiyan Street, Bao'an District, Shenzhen, Guangdong Patentee before: Shenzhen Jiayou Intelligent Control Technology Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |