CN205733350U - A kind of electronic heavy pound plate bonding machine - Google Patents

Abstract

The utility model discloses a kind of electronic heavy pound plate bonding machine, it is achieved the automatic welding to all size weight pound plate with otic placode.Its technical scheme is: include limit switch, workbench, rotary system, welder, jacking system, horizontal movement system, the wherein rotation of limit switch restrictions motor or stopping, workbench carries each parts of electronic heavy pound plate bonding machine and otic placode to be welded, rotary system by heavy pound plate to be welded location and provides rotary power in running order electronic heavy pound plate bonding machine, jacking system can adjust the height of welder, horizontal movement system adjusts the relative level distance of welder and weldment, welder realizes the welding operation of weight pound plate and otic placode.

Description

A kind of electronic heavy pound plate bonding machine

Technical field

This utility model relates to the welding of Shackle assembly, particularly relate to use electronic heavy pound plate bonding machine carry out weight pound plate and The technology of the welding of Shackle assembly.

Background technology

As shown in Figure 1A, in An Qiao, bulk goods, boats and ships and other kinds manufacture of steel structure project, exist numerous For structure hoisting, heavy pound plate and the otic placode of straining or have other purposes.These heavy pound plates and otic placode are being assembled to master Before body steel construction, for the ease of installing, need in advance weight pound plate 2 and otic placode 1 to be combined to one piece and make as shown in figs. ib and 1 c Via weld seam 3 welding Shackle assembly.For the welding of weight pound plate and otic placode during combination, according to traditional operator scheme, it is Shackle assembly after spot welding one by one being combined is put on floor, then enters by making workman's welding torch in a handheld that squats down on the ground Row welding.The shortcoming of this kind of operator scheme is that labor intensity is high, efficiency is low, Forming Quality is poor, has done long and can make operator's waist Muscular strain fatigue is begun to detest.The most just it is being in order at the above-mentioned factors being unfavorable for that production efficiency, quality and workman are healthy, simultaneously The objective guaranteed both quality and quantity in line with energy efficiency, and manufactured and designed this kind of electronic heavy pound plate bonding machine.

Utility model content

The brief overview of one or more aspect given below is to provide the basic comprehension in terms of these.This general introduction is not The extensive overview of all aspects contemplated, and the key or decisive key element being both not intended to identify all aspects is the most non- Attempt to define the scope in terms of any or all.Its unique purpose is intended to provide the one of one or more aspect in simplified form A little concepts think the sequence of more detailed description given later.

The purpose of this utility model is to solve the problems referred to above, it is provided that a kind of electronic heavy pound plate bonding machine, it is achieved to respectively Plant the automatic welding of specification weight pound plate and otic placode.

The technical solution of the utility model is: this utility model discloses a kind of electronic heavy pound plate bonding machine, including spacing Switch, workbench, rotary system, welder, jacking system, horizontal movement system, wherein limit switch restrictions motor Rotating or stop, workbench carries each parts of electronic heavy pound plate bonding machine and otic placode to be welded, and rotary system will be treated Welding weight pound plate positions and provides rotary power in running order electronic heavy pound plate bonding machine, and jacking system can adjust The height of welder, horizontal movement system adjusts the relative level distance of welder and weldment, and welder realizes weight pound Plate and the welding operation of otic placode.

According to an embodiment of electronic heavy pound plate bonding machine of the present utility model, limit switch is made up of base and top wheel.

According to an embodiment of electronic heavy pound plate bonding machine of the present utility model, rotary system includes tightening up pawl and tightening up dish Heavy pound plate to be welded is positioned, enables weight pound plate to realize synchronous rotary with the rotary system of electronic heavy pound plate bonding machine, rotate System also includes driving motor, by driving motor to provide rotary power in running order electronic heavy pound plate bonding machine.

According to an embodiment of electronic heavy pound plate bonding machine of the present utility model, jacking system include leading screw lower fixed seat, Column, vertically drive leading screw, welding system erection support, leading screw upper fixed seat, leading screw platen and leading screw rotary handle and handle Hands.

According to an embodiment of electronic heavy pound plate bonding machine of the present utility model, horizontal movement system includes that leading screw rotates hands Handle and handle, leading screw platen, slide rail, extreme plate, horizontal drive leading screw.

According to an embodiment of electronic heavy pound plate bonding machine of the present utility model, welder is provided with welding torch, Duo Gexuan Many groups spiral arm adjusting apparatus of arm and correspondence, provides the adjustment of state for being positioned at the welding torch of end.

According to an embodiment of electronic heavy pound plate bonding machine of the present utility model, also include:

Control system, adjusts the rotary speed of rotary system, is turned on and off rotary system.

This utility model contrast prior art has a following beneficial effect: electronic heavy pound plate bonding machine bag of the present utility model Include limit switch, workbench, rotary system, welder, jacking system, horizontal movement system.By the receipts in rotary system Tight function, is accurately positioned heavy pound plate to be welded, enables weight pound plate and electronic heavy pound plate bonding machine rotary system synchronous rotary. Additionally, the limit function being had by limit switch, make operator can avoid because of maloperation limbs when the equipment of operation Damage.

Accompanying drawing explanation

Figure 1A shows the otic placode before combination and the schematic diagram of weight pound plate.

Figure 1B shows the Shackle assembly schematic diagram combined.

Fig. 1 C shows the schematic diagram of the Shackle assembly after welding fabrication.

Fig. 2 A and 2B shows the structure chart of the preferred embodiment of electronic heavy pound plate bonding machine of the present utility model.

Fig. 3 shows the schematic diagram of limit switch of the present utility model.

Fig. 4 shows the schematic diagram of workbench of the present utility model.

Fig. 5 shows the schematic diagram of jacking system of the present utility model.

Fig. 6 shows the schematic diagram of horizontal movement system of the present utility model.

Fig. 7 shows the schematic diagram of control system of the present utility model.

Fig. 8 A shows the schematic diagram of rotary system of the present utility model.

Fig. 8 B shows the cut-away illustration of rotary system of the present utility model.

Fig. 8 C shows chassis of the present utility model and the schematic diagram tightening up pawl and coordinating.

Fig. 9 shows the schematic diagram of welder of the present utility model.

Figure 10 shows the schematic diagram that system mode adjusts.

Figure 11 shows the schematic diagram placing Shackle assembly.

Figure 12 shows the schematic diagram being properly positioned by Shackle assembly.

Figure 13 shows and unclamps the schematic diagram tightening up pawl.

Figure 14 shows the schematic diagram of unitary rotation welder.

Figure 15 A shows the schematic diagram adjusting welding torch state.

Figure 15 B shows the floor map adjusting welding torch state.

Detailed description of the invention

After reading the detailed description that embodiment of the disclosure in conjunction with the following drawings, it is possible to be more fully understood that this practicality is new The features described above of type and advantage.In the accompanying drawings, each assembly is not necessarily drawn to scale, and have similar correlation properties or The assembly of feature is likely to be of same or like reference.

Fig. 2 A and 2B shows the structure of the preferred embodiment of electronic heavy pound plate bonding machine of the present utility model.Refer to figure 2A and Fig. 2 B, the electronic heavy pound plate bonding machine of the present embodiment include limit switch 4, workbench 5, rotary system 6, welder 7, Jacking system 8 and horizontal movement system 9.It is also preferred that the left also include control system 10.

The effect of limit switch 4 is rotation or the stopping being carried out restrictions motor by its limit function having, so that Operator can avoid because of maloperation limbs noise injury when the equipment of operation.The concrete structure of limit switch as it is shown on figure 3, It is made up of base 41 and top wheel 42.

The effect of workbench 5 is to carry electronic heavy pound each system parts of plate bonding machine and Shackle assembly to be welded. As shown in Figure 4, workbench 5 is provided with switch installation and spends blue plate 51, distribution box to install to spend blue plate 52, desktop 53, limit switch peace Dress spends blue plate 54, mobile system mounting seat 55.

The effect of jacking system 8 be when equipment in running order middle time, can according to welding actual demand, by rotate Welder 7 is adjusted to suitably height by the mode of handle.As it is shown in figure 5, jacking system 8 includes leading screw lower fixed seat 81, stands Post 82, vertical driving leading screw 83, welder erection support 84, screw mandrel upper fixed seat 85, leading screw platen 86, leading screw rotary handle And handle 87.

The effect of horizontal movement system 9 be when equipment in running order middle time, can according to welding actual demand, pass through The mode of rotary handle adjusts the relative level distance of welder 7 and weldment.As shown in Figure 6, horizontal movement system 9 includes silk Thick stick rotary handle and handle 91, leading screw platen 92, slide rail 93, extreme plate 94, horizontal drive leading screw 95 and column 96.

Rotary system 6 has two functions, and the first is by tightening up pawl 603 and tightening up the common effect of dish 602, by be welded Connecing weight pound plate to be accurately positioned, enable weight pound plate and electronic heavy pound plate bonding machine rotary system synchronous rotary, it two is by driving Galvanic electricity machine 607 provides rotary power in running order electronic heavy pound plate bonding machine.

Fig. 8 A shows the structure of rotary system 6, and it includes tightening up dish 602, tightening up pawl 603, tray for work pieces 604, chassis 605, electric machine support 606 and driving motor 607.Fig. 8 B shows the structure of the cutting angle of rotary system 6, and it has further Rolling bearing 609, bearing gland 610, power transmission shaft 611 and thrust bearing 612.As shown in Figure 8 C, chassis 605 with tighten up pawl 603 Coordinate power transmission shaft 611 action.

The effect of welder 7 is to cooperate with other corresponding system counterweight pound plates and performs final welding step, simultaneously because of it System is made up of many groups spiral arm adjusting apparatus of multiple spiral arms and correspondence, thus can for its end be arranged on welding torch fixture Welding torch 711 on 712 provides the adjustment of various states.As shown in Figure 9, it is shown that three groups of spiral arms and spiral arm adjusting apparatus thereof, divide It it is not a spiral arm adjusting apparatus 703, spiral arm 704 of 701, spiral arm adjusting apparatus handle of first group；Second group No. two spiral arm adjusting apparatus 706, No. two spiral arms 708 of 705, No. two spiral arm adjusting apparatus handles；No. three spiral arms of the 3rd group adjust 707, No. three spiral arm adjusting apparatus B handles of device A handle, 710, No. three spiral arms 713 of 709, No. three spiral arm adjusting apparatus.

Control system 10 has two functions, and the first adjusts rotary speed (the relevant speed governing match appliance of rotary system 6 Not shown), it two is on or closes rotary system 6.As it is shown in fig. 7, control system 10 includes power line 101, controls switch 102, cable protection steel pipe 103, distribution and control chamber 105.

The workflow of electronic heavy pound plate bonding machine of the present utility model is described below.

First it is the type selecting of electronic heavy pound plate bonding machine, selects according to the specification size of the Shackle assembly of required welding Weight pound plate bonding machine.

Its specific operation process is as follows:

(1) as shown in Figure 10, manually rotate counterclockwise the mode tightening up dish 1., make to tighten up pawl 603 be displaced outwardly in Open configuration, by rotating by the way of a spiral arm adjusting apparatus handle, make welder rotate clockwise 90 ° 2., its purpose It is in order to avoid breaking welder when being put on bonding machine by Shackle assembly.

(2) as shown in figure 11, by lifting or other safe modes by Shackle assembly 200 horizontal positioned to bonding machine 100 Tray for work pieces on.

(3) as shown in figure 12, manually turn clockwise and tighten up the mode of dish, make to tighten up pawl and stir and do not put positive hanger Assembly is drawn close to centre, its objective is to be accurately positioned heavy pound plate to be welded, makes the circular weight pound plate core on Shackle assembly and weight The rotary shaft of pound plate bonding machine rotary system overlaps, and this makes it possible to allow the Shackle assembly rotation system with electronic heavy pound plate bonding machine System synchronizes, coaxial rotating.

(4) as shown in figure 13, rotate counterclockwise and tighten up dish, make to tighten up pawl and depart from held heavy pound plate.

(5) as shown in figure 14, by the way of rotating a spiral arm adjusting apparatus handle, welder is made to rotate counterclockwise 90°③。

(6) as shown in figs. 15a and 15b, by adjusting horizontal movement system, jacking system and each spiral arm of welder Mode makes the applicable angle that welding torch end is required when welding with Shackle assembly weld formation one.

(7) driving motor speed and the anglec of rotation are set according to the leg size required by design.For general list The road leg anglec of rotation is 360 °+10 °, and wherein 360 ° is the angle rotated a circle, and 10 ° is the weld seam start-stop lap of splice.

(8) all operated when said procedure and verified errorless after, first start rotary system, next can start Shackle assembly is welded by welder.

Thering is provided of this disclosure being previously described is for making any person skilled in the art all can make or use these public affairs Open.Various amendment of this disclosure the most all will be apparent from, and as defined herein general Suitable principle can be applied to other variants spirit or scope without departing from the disclosure.Thus, the disclosure is not intended to be limited Due to example described herein and design, but should be awarded and principle disclosed herein and novel features phase one The widest scope caused.

Claims (7)

1. an electronic heavy pound plate bonding machine, it is characterised in that include limit switch, workbench, rotary system, welder, Jacking system, horizontal movement system, the wherein rotation of limit switch restrictions motor or stopping, workbench carries electronic heavy pound plate Each parts of bonding machine and otic placode to be welded, heavy pound plate to be welded is positioned and is in running order by rotary system Electronic heavy pound plate bonding machine provides rotary power, and jacking system can adjust the height of welder, and horizontal movement system adjusts Welder and the relative level distance of weldment, welder realizes the welding operation of weight pound plate and otic placode.

Electronic heavy pound plate bonding machine the most according to claim 1, it is characterised in that limit switch is by base and top wheels Become.

Electronic heavy pound plate bonding machine the most according to claim 1, it is characterised in that rotary system includes tightening up pawl and tightening up Heavy pound plate to be welded is positioned by dish, enables weight pound plate to realize synchronous rotary with the rotary system of electronic heavy pound plate bonding machine, rotation Transfer from one department to another to unite and also include driving motor, rotate by driving motor to provide in running order electronic heavy pound plate bonding machine dynamic Power.

Electronic heavy pound plate bonding machine the most according to claim 1, it is characterised in that jacking system includes under leading screw fixing Seat, column, vertically drive leading screw, welding system erection support, leading screw upper fixed seat, leading screw platen and leading screw rotary handle and Handle.

Electronic heavy pound plate bonding machine the most according to claim 1, it is characterised in that horizontal movement system includes that leading screw rotates Handle and handle, leading screw platen, slide rail, extreme plate, horizontal drive leading screw.

Electronic heavy pound plate bonding machine the most according to claim 1, it is characterised in that be provided with welding torch, multiple in welder Many groups spiral arm adjusting apparatus of spiral arm and correspondence, provides the adjustment of state for being positioned at the welding torch of end.

Electronic heavy pound plate bonding machine the most according to any one of claim 1 to 6, it is characterised in that also include:

Control system, adjusts the rotary speed of rotary system, is turned on and off rotary system.