CN205693992U - Electric motor car electric component assembly - Google Patents
Electric motor car electric component assembly Download PDFInfo
- Publication number
- CN205693992U CN205693992U CN201620570528.7U CN201620570528U CN205693992U CN 205693992 U CN205693992 U CN 205693992U CN 201620570528 U CN201620570528 U CN 201620570528U CN 205693992 U CN205693992 U CN 205693992U
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- electric component
- control module
- group
- metal row
- motor car
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- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
The electric motor car electric component assembly that this utility model provides, including housing, lid, electric component, Insurance Block and stack bus bar assembly, housing forms inner chamber with lid;Electric component and Insurance Block are respectively positioned on inner chamber.Stack bus bar assembly includes metal row's group and insulated substrate, and electric component includes motor control module, charging module and battery connection module;Metal row's group is removably attachable between charging module and battery connection module;Metal row's group is removably attachable between motor control module and battery connection module.Electric automobile critical electrical component system Integrated design, common sparing electronic component between each important electric component, product is easily installed, simplify circuit design, reduce the difficulty of vehicle electric layout, reduce the vehicle space that electrical system takies, improve the Electro Magnetic Compatibility of system, reliability.The radiating efficiency collecting integral can be higher than former discrete parts, thus improves whole integrated power density, reduces cost.
Description
Technical field
This utility model relates to vehicle accessory technical field, particularly relates to a kind of electric component being applicable to electric motor car total
Become.
Background technology
Electric motor car because of its not burns gasoline produce power, there is environmental protection, pollute little feature, at tourist attraction etc. to environment
Require that higher place is widely used.Existing electric motor car is required to charger and electric machine controller, and charger is used for
Accumulator for electric motor car is charged, and electric machine controller is for controlling the motor operations of electric motor car, and charger and motor control
Device processed all includes power amplifier board and power cell etc., needs to arrange gate-controlled switch device, i.e. merit between power amplifier board and power cell
Rate pipe, such as IGCT or IGBT etc., is used for being controlled motor.
Electric automobile critical electrical parts include electric machine controller, charger, DC transducer and power distributing unit, when
This four big part that electric automobile on front market uses is individual components, and each parts need independently installed, and each parts are equal
Battery, complex circuit need to be connected, install the most loaded down with trivial details, also increase the difficulty of vehicle layout simultaneously, cause relatively costly, unfavorable
In promoting the use of.
Utility model content
For solving problem above, the electric motor car electric component of this utility model a kind of integrated critical electrical parts of offer is total
Become.
The electric motor car electric component assembly that this utility model provides, including: housing, lid, electric component and Insurance Block, lid
Body covers the opening of housing, forms inner chamber between housing and lid;Electric component and Insurance Block are respectively positioned on interior intracavity, Insurance Block with
Electric component connects.The most also including that stack bus bar assembly, stack bus bar assembly include metal row's group and insulated substrate, metal is arranged
Group is installed on insulated substrate;Electric component includes motor control module, charging module and battery connection module;Metal row's group can
Releasably it is connected between charging module and battery connection module;Metal row's group is removably attachable to motor control module and electricity
Between the link block of pond.
From such scheme, owing to the motor control module in critical electrical parts, charging module and battery are connected
Module is integrated in same shell, and controls it management, by using the Joining Technology of stack bus bar, shortens big electricity
Stream connecting line length, the EMI of reduction, it is easier to improve the EMC of system, then solve the cabling scenario difficulty that many devices are integrated.
One overall electric automobile critical electrical component system Integrated design, can be with common sparing electronics between each important electric component
Element, product is easily installed, and simplifies circuit design, reduces the difficulty of vehicle electric layout, reduce what electrical system took
Vehicle space, improves the Electro Magnetic Compatibility of whole system, reliability.Due to outstanding structure design, collect integral heat radiation effect
Rate can be higher than former discrete parts, thus improves whole integrated power density, reduces cost.
Further scheme is, electric motor car electric component assembly also includes exporting link block and output metal row's group, defeated
Go out metal row's group to be installed on insulated substrate, and output metal row's group is removably attachable to motor control module and is connected with output
Between module.
Therefore, it is connected with output motor outside output link block, insulated substrate installs output metal row,
Stack bus bar assembly only need to be installed to tram, and output metal row's nature is connected to contact and the output of motor control module
On the contact of link block, it is achieved motor control module and the connection of motor so that intermodule connects the shortest, to reduce EMI, enters
One-step optimization electric motor car electric component assembly internal structure, improves product quality.
Further scheme is that stack bus bar assembly is superimposed on the top of motor control module, and stack bus bar assembly is with defeated
Go out link block to adjoin, reduce EMI.
Therefore, electric component is compact firmly with the position relationship of stack bus bar assembly, reduces and takes up room and optimize
The space of electric motor car electric component assembly is arranged.
Further scheme is, insulated substrate is provided with septalium, metal row's group and output metal row's group be installed to every
In board slot.
Therefore, owing to integrated rear internal power density is very big, therefore use stack bus bar assembly to be connected to crucial electricity
Between gas parts, and can realize the insulation between metal row by being coated with insulant outside busbar, busbar assembly is greatly
Increasing the degree of freedom of layout, septalium effectively prevents the short circuit between metal row simultaneously, prevents the generation of potential safety hazard.
Further scheme is, motor control module and charging module are all adjacent in the bottom surface of housing, and Insurance Block is arranged on
At lid;Electric component also includes control module, control module be arranged on interior intracavity and with lid adjoin, control module to
Charging module exports the first control signal, and control module exports the second control signal to motor control module.
Therefore, control module is set and is controlled then realizing charging and putting to charging module, motor control module
The control of electricity;Electric component is connected on lid or housing effectively dispel the heat, and shell uses die casting aluminium shell, formed one complete
Electro-magnetic screen layer, reduces EMI, improves integrated Electro Magnetic Compatibility.
Further scheme is that stack bus bar assembly also includes relay, and relay is connected to two in metal row's group
Between metal row.
Therefore, between metal row, relay is set and charging circuit or discharge circuit can be realized switch protection.
Further scheme is that Insurance Block includes that the first fuse, the first fuse are removably attachable to metal row's group
And between battery connection module.
Therefore, after stack bus bar assembly is installed on installation position, the first fusing that metal row is connected on Insurance Block
On device, and the first fuse is also connected on battery connection module, it is achieved circuit provides overload protection while connecting.
Further scheme is that lid includes access hole and access cover, and access cover is removably mounted on access hole, inspection
Repair actinal surface to Insurance Block.
Therefore, owing to being provided with multichannel fuse and the centralized management of multichannel fuse on Insurance Block, the guarantor of lid
Seat top position, danger arranges access hole and dismountable access cover, it is simple to the overhaul management to Insurance Block, and effectively to electric motor car
Electric component assembly is protected.
Further scheme is that the bottom surface of housing is provided with the first radiation rib, and the end face of lid is provided with the second heat radiation
Rib, is connected between motor control module with described housing and has heat-conducting block.
Therefore, housing is provided with the first radiation rib, and lid is provided with the second radiation rib, electric motor car electric component
Assembly obtains bigger area of dissipation, electric component by contacting with housing or lid, and then by the first radiation rib or
Person's the second radiation rib externally distributes.
Further scheme is that hull outside is provided with fan, and fan is towards the first radiation rib.
Therefore, the wind-force that fan produces accelerates the velocity of liquid assets of the heat produced in the first radiation rib, promotes and dissipates
Thermal effect.
Accompanying drawing explanation
Fig. 1 is the structure chart of this utility model electric motor car electric component assembly embodiment.
Fig. 2 is the structure chart that this utility model electric motor car electric component assembly embodiment hides lid.
Fig. 3 is the structure chart of this utility model electric motor car electric component assembly embodiment hidden parts device.
Fig. 4 is another structure chart of this utility model electric motor car electric component assembly embodiment hidden parts device.
Fig. 5 is the structure of stack bus bar components device in this utility model electric motor car electric component assembly embodiment
Figure.
Fig. 6 is the STRUCTURE DECOMPOSITION figure of this utility model electric motor car electric component assembly embodiment.
Fig. 7 is the STRUCTURE DECOMPOSITION figure of this utility model electric motor car electric component assembly embodiment part.Below in conjunction with
Accompanying drawing reference example, be described in detail to this utility model.
Detailed description of the invention
Seeing the structure chart that Fig. 1, Fig. 1 are electric motor car electric component assembly, electric motor car electric component assembly is outside is lid
110 and housing 120 form, lid 110 and housing 120 use aluminum die casting to form, and housing 120 is internal for mainly to accommodate space, cover
Body 110 covers the opening blocking housing 120 top, lid 110 and housing 120 composition and forms inner chamber;Housing 120 side is provided with
Output link block, input link block and battery connection module etc., output link block, input link block and battery connect
Module reaches inner chamber in housing 120 outside and is attached with internal components.
Seeing Fig. 1, Fig. 2 and Fig. 3, Fig. 2 is the structure chart that electric motor car electric component assembly hides lid 110, and Fig. 3 is electronic
The structure chart of car electric component assembly hidden parts device, after opening lid 110, be positioned at inner chamber top has stack bus bar assembly
200, Insurance Block 500 and control module 600, Insurance Block 500 and control module 600 are adjacently positioned and both of which is positioned at and draws busbar
The left side of assembly 200;The lower section of Insurance Block 500 and control module 600 is two charging modules 300 being arranged in juxtaposition, and is arranged on
Below stack bus bar assembly 200 is then motor control module 400.
It is provided with multichannel fuse on Insurance Block 500, can individually each electric component be powered and overload protection;
Input link block 900 is then multiple electric current input port, and therefore Insurance Block 500 and input link block 900 are in immediate
Position, makes to connect up between the two more compact;Control module 600 is DC controller, and electric current is through link block 900 and Insurance Block
Then input control module 600 after 500, control module 600 carries out distribution input according to other electric components, therefore Insurance Block
500 and control module 600 is in adjacent position and adjacent by the first copper bar 56 between the two and bolt is locked, it is achieved detachable
Connect.
In electric motor car electric component assembly, it is achieved the essential electrical parts of charging and discharging are charging module 300, motor
Control module 400, battery connection module 700 and output link block 800.Charging module 300 is charger, by charger 300
Outfan by battery connection module 700 is connected with accumulator realize charge;Motor control module 400 controls for alternating current
Device, the DC conversion that accumulator inputs is alternating current by motor control module 400, then exports through output link block 800
To alternating current generator, alternating current generator is made to work;Battery connection module 700 and output link block 800 are main by conductor group actually
The bridge joint mechanism become.And charging module 300, motor control module 400, battery connection module 700 and output link block 800 it
Between connection be then to be realized by stack bus bar assembly 200.Charging module 300 can refer to Patent No. CN201520212430.X
Patent document described in charger, or there are other electrical parts of similar charge function;Motor control module 400 can be joined
AC motor control described in patent document according to Patent No. CN201420329369.2, or it is whole to have similar electric current
Reason or other electric signal process units of transformation function.
In conjunction with Fig. 2, Fig. 4 and Fig. 5, Fig. 4 is the structure chart that electric motor car electric component assembly hides housing 120, and Fig. 5 is lamination
The structure chart of insulated substrate 290 hidden by busbar assembly 200, and each metal row that stack bus bar assembly 200 is organized by metal row installs
In septalium on insulated substrate 290, then concatenate the element such as relay and current sensor metal arrange between and form.
After metal row is fixed on insulated substrate 290, forming multiple contact point, contact point is for electrically connecting with electric component.
Metal row's group includes the first charging copper bar 201 and the second charging copper bar 211, and the first charging copper bar 201 end is
First contact 301, the second charging copper bar 211 end is the second contact 302, and charging module 300 has the first charging contact 310 He
Second charging contact 320, the first contact 301 is adjacent with the first charging contact 310 and bolt lock consolidation now removably connects, and second
Contact 302 is adjacent with the second charging contact 320 and bolt lock consolidation now removably connects.
Metal row's group includes positive pole switching copper bar 203 and negative pole switching copper bar 213, and positive pole switching copper bar 203 end is the
Three contacts 701, negative pole switching copper bar 213 end is the 4th contact 702, and battery connection module 700 is provided with anode contact
710 and battery cathode contact 720, the 3rd contact 701 is adjacent with anode contact 710 and bolt lock consolidation the most detachably connects
Connecing, the 4th contact 702 is adjacent with battery cathode contact 720 and bolt lock consolidation now removably connects.
Metal row group also includes positive pole copper bar 204 and negative pole copper bar 212, and positive pole copper bar 204 is provided with the 5th contact 401,
Negative pole copper bar is provided with the 6th contact 402, and motor control module 400 is provided with motor cathode contact 410 and electrode negative contact
420, the 5th contact 401 is adjacent with motor cathode contact 410 and bolt lock consolidation now removably connects, the 6th contact 402 and electricity
Machine cathode contact 420 is adjacent and bolt lock consolidation now removably connects.
Be also equipped with exporting metal row's group on insulated substrate 290, output metal row's group include the first output copper bar 231, the
Two output copper bar 232 and the 3rd output copper bars 233;Motor control module 400 also includes the first output contact, the second output contact
With the 3rd output contact, output link block 800 includes that the 801, second motor contact, the first motor contact 802 and the 3rd motor touch
Point 803;Realize dismountable adjacent by the first output copper bar 231 between first motor contact 801 and the first output contact, the
Realizing dismountable adjacent by the second output copper bar 232 between two motor contacts 802 and the second output contact, the 3rd motor touches
Realize dismountable adjacent by the 3rd output copper bar 233 between point 803 and the 3rd output contact.
First signal of telecommunication of charging module 300 is through the first charging indirect copper bar 202 of copper bar 201, first and positive pole switching copper
Row 203 output is to the positive poles of battery connection module 700, and second signal of telecommunication of charging module 300 charges copper bar 211, negative through second
The negative pole of battery connection module 700 is arrived in pole copper bar 212 and negative pole switching copper bar 213 output;The positive electrical of battery connection module 700
Flow through positive pole switching copper bar the 203, first relay 250 and positive pole copper bar 204 output connects to motor control module 400, battery
The cathodal current of module 700 controls mould through negative pole switching copper bar the 213, second relay 260 and negative pole copper bar 212 output to motor
Block 400.
Owing to charging module 300, motor control module 400, battery connection module 700 and output link block 800 all set
Put on fixing position, and it all uses hard contact, when charging module 300, motor control module 400, battery connection mode
When block 700 and output link block 800 lay stack bus bar assembly 200 after being installed on installation position again, the contact of electric component
All natural groups with the metal row of hard contact, and the electrical connection moment between multiple electric components completes, and only need to connect then at each
Point in addition bolt locking, the metal row of stack bus bar assembly organizes the loaded down with trivial details wiring of replacement and not only improves production efficiency and metal is arranged more
Large power, electrically stream can be allowed to pass through, and stability safety is more preferable.
Preferably, between anode contact 710 and the 3rd contact 701, concatenate the first fuse 501 circuit is had
Effect carries out overload protection and the first fuse 501 is arranged on Insurance Block 500, and Insurance Block 500 is arranged to installation position, the first fusing
Device 501 is concatenated in circuit naturally.
Seeing Fig. 1, Fig. 3 and Fig. 6, Fig. 6 is the STRUCTURE DECOMPOSITION figure of electric motor car electric component assembly, at lid 110 and housing
Be provided with cooling mechanism on 120, in lid 120, due to charging module 300 and motor control module 400 quantity of heat production all
The rate of exchange are big, and all bottom surfaces with lid 120 contact installation, charging module 300 and electricity to charging module 300 with motor control module 400
The heat of machine control module 400 is delivered to the outside of housing 120 by bottom surface, and the bottom surface of housing 120 is integrally provided with first and dissipates
Hot rib 121, and be provided with fan 122 in housing 120 side, fan 122 from side towards the first radiation rib 121, wind
Power drives the gap that the heat distributed in the first radiation rib 121 side is formed between the first radiation rib 121 blows
Go out;Being also equipped with wind deflector 123 in the first radiation rib 121 outer end, wind deflector 123 makes the wind of fan be fully contacted the first heat radiation
Rib 121, improves radiating efficiency.Additionally, after lid 110 covers on housing 120, control module 600 in large area with lid
Body 110 contacts, and lid 110 end face is provided with the second radiation rib 111, and the heat of control module 600 is through the second of lid 110
Radiation rib 111 disperses.Preferably, heat-conducting block is set between motor control module 400 and housing 120 bottom surface and abuts against two
Between person, the heat-conducting block of bottom uses 6061 thicker aluminium section bars to ensure thermal capacitance needed for controller, and fan 122 ensures heat radiation simultaneously
Speed.Thus reach to improve power density, it is ensured that radiating efficiency, reduces the target of machine volume.Optimize motor further to control
The radiating effect of module 400.
Seeing the STRUCTURE DECOMPOSITION figure that Fig. 7, Fig. 7 are electric motor car electric component assembly part parts, Insurance Block 300 is arranged on shell
It is closer to the topside position of lid 110 in body 120, lid 110 is offered detection mouth 113 and detection lid 112, detects mouth 113
Position be positioned at the surface of Insurance Block 300, dismountable detection covers 112 easy access personnel or user of service to Insurance Block
Overhaul management, optimizes the performance of electric motor car electric component assembly.
Electric motor car electric component assembly makes multiple critical electrical part set integral, reduces vehicle electric layout difficulty,
Reduce the vehicle space that electrical system takies, improve the Electro Magnetic Compatibility of whole system, reliability.And collect integral heat radiation
Efficiency can be higher than former discrete parts, thus improves whole integrated power density, reduces cost.
Finally it is emphasized that and the foregoing is only preferred embodiment of the present utility model, be not limited to this reality
With novel, for a person skilled in the art, this utility model can have various change and change, all at this utility model
Spirit and principle within, any modification, equivalent substitution and improvement etc. done, should be included in protection model of the present utility model
Within enclosing.
Claims (9)
1. electric motor car electric component assembly, including:
Housing, lid, electric component and Insurance Block, described lid covers the opening of described housing, described housing and described lid
Between formed inner chamber;Described electric component and described Insurance Block are respectively positioned on described interior intracavity, described Insurance Block and described electrical equipment portion
Part connects;
It is characterized in that:
Stack bus bar assembly, described stack bus bar assembly includes that metal row's group and insulated substrate, described metal row's group are installed on institute
State on insulated substrate;
Described electric component includes motor control module, charging module and battery connection module;
Described metal row's group is removably attachable between described charging module and described battery connection module;
Described metal row's group is removably attachable between described motor control module and described battery connection module, described motor
It is connected between control module with described housing and has heat-conducting block.
Electric motor car electric component assembly the most according to claim 1, it is characterised in that:
Described electric motor car electric component assembly also includes exporting link block and output metal row's group, and described output metal row organizes peace
It is loaded on described insulated substrate, and described output metal row's group is removably attachable to described motor control module and described output
Between link block.
Electric motor car electric component assembly the most according to claim 2, it is characterised in that:
Described stack bus bar assembly is superimposed on the top of described motor control module, and described stack bus bar assembly is with described output even
Connection module adjoins.
Electric motor car electric component assembly the most according to claim 2, it is characterised in that:
Being provided with septalium on described insulated substrate, described metal row group and described output metal row's group are installed to described septalium
In.
Electric motor car electric component assembly the most according to claim 1, it is characterised in that:
Described motor control module and described charging module are all adjacent in the bottom surface of described housing, and described Insurance Block is positioned close to
At described lid;
Described electric component also includes that control module, described control module are arranged on described interior intracavity and adjoin with described lid,
Described control module exports the first control signal to described charging module, and described control module exports to described motor control module
Second control signal.
6. according to the electric motor car electric component assembly described in any one of claim 1 to 5, it is characterised in that:
Described stack bus bar assembly also includes that two metals that relay, described relay are connected in described metal row's group arrange it
Between.
7. according to the electric motor car electric component assembly described in any one of claim 1 to 5, it is characterised in that:
Described Insurance Block includes that the first fuse, described first fuse are removably attachable to described metal row group and described electricity
Between the link block of pond.
8. according to the electric motor car electric component assembly described in any one of claim 1 to 5, it is characterised in that:
Described lid includes that access hole and access cover, described access cover are removably mounted on described access hole, described maintenance
Actinal surface is to described Insurance Block.
9. according to the electric motor car electric component assembly described in any one of claim 1 to 5, it is characterised in that:
The bottom surface of described housing is provided with the first radiation rib, and described hull outside is provided with fan, and described fan is towards described
First radiation rib.
Priority Applications (1)
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CN201620570528.7U CN205693992U (en) | 2016-06-14 | 2016-06-14 | Electric motor car electric component assembly |
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CN201620570528.7U CN205693992U (en) | 2016-06-14 | 2016-06-14 | Electric motor car electric component assembly |
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CN205693992U true CN205693992U (en) | 2016-11-16 |
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ID=57428146
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CN201620570528.7U Active CN205693992U (en) | 2016-06-14 | 2016-06-14 | Electric motor car electric component assembly |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110692116A (en) * | 2017-07-20 | 2020-01-14 | 阿莫绿色技术有限公司 | Power relay assembly |
-
2016
- 2016-06-14 CN CN201620570528.7U patent/CN205693992U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110692116A (en) * | 2017-07-20 | 2020-01-14 | 阿莫绿色技术有限公司 | Power relay assembly |
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