CN205685693U - Muscle pipe process units moulded by a kind of spiral - Google Patents

Muscle pipe process units moulded by a kind of spiral Download PDF

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Publication number
CN205685693U
CN205685693U CN201620252332.3U CN201620252332U CN205685693U CN 205685693 U CN205685693 U CN 205685693U CN 201620252332 U CN201620252332 U CN 201620252332U CN 205685693 U CN205685693 U CN 205685693U
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China
Prior art keywords
spiral
shaping cover
body shaping
muscle
process units
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CN201620252332.3U
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Chinese (zh)
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张雁
张昊宇
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Abstract

This utility model relates to a kind of spiral and moulds muscle pipe process units, described spiral is moulded muscle pipe process units and is included housing, rotary sleeve and body shaping cover, body shaping cover it is installed with on housing, rotary sleeve also it is rotatablely equipped with on housing, rotary sleeve is enclosed within outside body shaping cover, the outer surface of body shaping cover is provided with at least one annular hopper, the feed channel that one end is connected it is additionally provided with annular hopper in body shaping cover, the opening of second end in each guide road mutually staggers on the length direction of body shaping cover, housing is provided with the charging aperture that the inner chamber with body shaping cover is interconnected.Described device, by unique structure design and the improvement of many specific structural details, such that it is able to obtain many useful technique effects, has a good application prospect and industrial production potential moulding muscle Manifold technology field.

Description

Muscle pipe process units moulded by a kind of spiral
Technical field
This utility model relates to a kind of versatile material process units, relates more specifically to a kind of spiral and moulds muscle pipe production dress Put, belong to and mould pipe former technical field.
Background technology
At present, main spiral is moulded muscle pipe production technology and is first extruding sheet body and bar moulds muscle, the most again in rotation Carry out spiral bonding on favourable turn head, thus obtain spiral and mould muscle pipe.But the significant deficiency that the method exists is exactly Yin Qisheng Being body integral-rotation during product, so needing to produce with distance tank, occupied ground is very big, such as, produce 30 meters long mould muscle serpentine pipe, just need 30 meters of long tanks to produce;Additionally, it is big, to material to there is also producting process difficulty The selecting of material require high, percent defective high, limited by rotating head and cannot produce small-bore mould muscle pipe, lamellar body bonds After be formed with bond line and cause the shortcomings such as unstable product quality.
For drawbacks described above, people have carried out substantial amounts of further investigation, and achieve some achievements, such as:
CN104139505A discloses one and moulds muscle pipe production method, and described method is to be squeezed from extruder head by plastic tube Go out, moulding in pipe circular channel subsequently into die orifice internal sleeve noumenon, mould muscle material from mould muscle charging aperture enter, through charging groove from Mould muscle extrusion molding passage be directly injected into mould muscle pipe body after one-body molded, it is to avoid moulding muscle pipe, to produce the bond line caused existing As, mould muscle pipe body without rotation, it is no longer necessary to distance bosh cools down, the pipe length produced can be appointed Meaning adjusts, and production process is simple, substantially increases the quality of product simultaneously.
CN204172306U disclose one mould muscle pipe produce equipment, described equipment includes moulding pipe extruder, described in mould pipe Extruder includes that horizontally disposed extruded tube, described extruded tube are provided with hopper and connect in described extruded tube, described extrusion Being rotatablely equipped with the screw rod driven by the first power set in Tong, described extruded tube connects extruder head;It is straight for muscle will be moulded Connect extrusion and mould muscle extrusion device on body, described in mould muscle extrusion device and be arranged at the downstream of described extruder head;Cooling water Groove, described bosh be arranged at described in mould the downstream of muscle extrusion device;Mould muscle pipe traction apparatus, described in mould muscle pipe traction apparatus It is arranged at the downstream of described bosh.By the method using die orifice inner sleeve rotary feeding, muscle will be moulded and directly extrude at body On, it is not necessary to bosh cools down, and can produce random length moulds muscle pipe, substantially increases product quality simultaneously.
CN104595589A disclose a kind of small-bore soap-free emulsion polymeization seam mould muscle serpentine pipe and preparation technology thereof, described in mould muscle Serpentine pipe includes moulding muscle pipe body, and the internal diameter moulding muscle pipe body is 6-16mm, moulds the inwall of muscle pipe body and is formed in one and forms Shiny surface, mould the shiny surface that the outer wall of muscle pipe body is formed in one, mould the outer wall of muscle pipe body and be provided with and be wrapped in Muscle moulded by spiral on body;Described production technology comprises the following steps: moulds muscle materials in the tube and extrudes from extruder head, is moulding muscle pipe molding Passage is formed and moulds muscle pipe body, and meanwhile, spiral moulds muscle material after the spiral type material injection channel of fixed cover enters, then from The spiral type material extrusion passage of rotary sleeve is extruded and is wrapped in and moulds on muscle pipe body, and form soap-free emulsion polymeization seam moulds muscle serpentine pipe.
CN104633308A disclose a kind of soap-free emulsion polymeization seam mould muscle serpentine pipe and preparation technology thereof, described in mould muscle serpentine pipe Including moulding muscle pipe body, moulding the shiny surface that the inwall of muscle pipe body is formed in one, the outer wall moulding muscle pipe body is integrated The shiny surface being molded with, moulds the outer wall of muscle pipe body and is provided with the spiral being wrapped on body and moulds muscle;Described preparation technology bag Include following steps: mould muscle materials in the tube and extrude from extruder head, mould muscle pipe body moulding the formation of muscle pipe shaping channel, the most simultaneously, spiral shell Rotation moulds muscle material after the spiral type material injection channel of fixed cover enters, and then extrudes passage from the spiral type material of rotary sleeve and extrudes also Being wrapped in and mould muscle pipe body, form soap-free emulsion polymeization seam moulds muscle serpentine pipe.
As it has been described above, prior art discloses the multiple production method moulding muscle pipe, but muscle pipe is moulded for novel spiral Preparation method, still suffer from continue research necessity, this not only has urgent researching value, it may have good economic benefit Leaned on commercial Application potentiality, this power place that this utility model is accomplished the most just and basis.
Utility model content
In order to seek and research and develop spiral to mould the novel fabrication method of muscle pipe, this has been carried out deeply grinding by this utility model people Study carefully, after having paid a large amount of creative work, thus complete this utility model.
Specifically, technical problem to be solved in the utility model be to provide that a kind of occupied ground is little, steady quality and And can extrude a plurality of color different mould muscle, production mould muscle pipe more attractive in appearance and also on material selectable range wide Muscle pipe process units moulded by spiral.
For solving above-mentioned technical problem, the technical solution of the utility model is: provide a kind of spiral to mould muscle pipe process units, Described spiral is moulded muscle pipe process units and is included housing, rotary sleeve and body shaping cover, described housing is installed with body fixed Jacket, described housing is also rotatablely equipped with relative to described body shaping cover and the rotary sleeve of described housing into rotation, described rotation Pivoted housing is enclosed within outside described body shaping cover, and the outer surface of described body shaping cover is provided with at least one along described body shaping cover The annular hopper that contour direction extends, is additionally provided with the charging that one end is connected with described annular hopper in described body shaping cover Road, the other end of feed channel extends described housing, the outer surface of the described body shaping cover of the both sides of described annular hopper and Being provided with sealing device between the inner surface of described rotary sleeve, it is the most right with described annular hopper that the inner surface of described rotary sleeve is provided with The guide road answered, the opening of first end in described guide road is interconnected with described annular hopper, second end in described guide road Open communication to the inner chamber of described body shaping cover, the opening of second end in each described guide road is at described body shaping cover Length direction on mutually stagger, described rotary sleeve is provided with the correction that the second end opening with each described guide road is connected Groove, described correction groove extends described rotary sleeve, and described housing is provided with what the inner chamber with described body shaping cover was interconnected Charging aperture.
In muscle pipe process units moulded by described spiral of the present utility model, as the technical scheme of a kind of optimization, described rotation The lower end of pivoted housing is extended described housing and is provided with the belt pulley of connecting power device.
In muscle pipe process units moulded by described spiral of the present utility model, as the technical scheme of a kind of optimization, described pipe The upper end of body-shaping set is provided with the guide chamber of reverse frustoconic, and described charging aperture connects described guide chamber.
In muscle pipe process units moulded by described spiral of the present utility model, as the technical scheme of a kind of optimization, described shell Body and described body shaping cover are integral type structure.
In muscle pipe process units moulded by described spiral of the present utility model, as the technical scheme of a kind of optimization, described rotation Detachably being provided with an end cap on pivoted housing, described correction groove is arranged on described end cap.
In muscle pipe process units moulded by described spiral of the present utility model, as the technical scheme of a kind of optimization, described in lead Being provided with for the notcher of fluting on body in material road, described notcher has an inner chamber stretching to described body shaping cover The communicating passage of fluting portion and the inner chamber connecting described body shaping cover Yu described guide road.
In muscle pipe process units moulded by described spiral of the present utility model, as the technical scheme of a kind of optimization, described in open Groove device is provided with burden-guiding cone, and described burden-guiding cone is positioned at described guide road.
In muscle pipe process units moulded by described spiral of the present utility model, as the technical scheme of a kind of optimization, described in open Groove device is fixedly installed on described end cap.
In muscle pipe process units moulded by described spiral of the present utility model, as the technical scheme of a kind of optimization, described rotation Pivoted housing is provided with pin-and-hole, and described pin-and-hole is arranged at the second end opening position in described guide road.
In muscle pipe process units moulded by described spiral of the present utility model, as the technical scheme of a kind of optimization, described in open Groove device is provided with alignment pin, and described alignment pin is suitable with described pin-and-hole.
As it has been described above, this utility model provides a kind of spiral moulds muscle pipe process units, described device is by unique knot Structure designs, thus achieves many useful technique effects, such as:
(1) body is inserted the inner chamber of body shaping cover after body is shaped by this utility model again, and recycling rotary sleeve will Moulding muscle to be expressed on body and produce new shape muscle pipe, its technique is simple, and occupied ground is little, steady quality.And it is possible to one Individual annular hopper feed is extruded one and is moulded muscle, it is also possible to extrude a plurality of color to each annular hopper feed simultaneously different simultaneously Moulding muscle, make to mould muscle pipe more attractive in appearance, on material, selectable range is wide, and material limits little.
(2) owing to being detachably provided with an end cap on rotary sleeve, revise groove and be arranged on end cap, can be by changing end cap And converting the muscle of moulding of different structure shape so that the combination of rotary sleeve can mould the production of muscle by suitable for various size, thus drops Low production cost.
(3) owing to being provided with in guide road for the notcher of fluting on body, a spiral can be offered on body Groove so that mould muscle and be more firmly combined as a whole with body, further increases the product quality moulding muscle pipe.
(4) it is provided with the alignment pin suitable with pin-and-hole due to notcher so that notcher forms support in guide road, Avoiding notcher to be deformed by material impact so that mould muscle spiral on body smooth and smooth, product stability is high, enters one Step improves the product quality moulding muscle pipe.
As it has been described above, this utility model provides a kind of spiral moulds muscle pipe process units, described device has good skill Art effect, thus industrially there is the biggest application potential and industrial production value.
Accompanying drawing explanation
Fig. 1 is the structural representation that muscle pipe process units moulded by the spiral of this utility model embodiment 1;
Fig. 2 is the structural representation that muscle pipe process units moulded by the spiral of this utility model embodiment 2;
Fig. 3 is the close-up schematic view of A in Fig. 2;
Fig. 4 is the left view structural representation of Fig. 3;
Fig. 5 is the close-up schematic view of B in Fig. 2.
Wherein, in figs. 1-5, each number designation refers to following concrete meaning, element and/or parts respectively.
In figure: 1, housing, 2, rotary sleeve, 3, body shaping cover, 4, annular hopper, 5, feed channel, 6, guide road, 7, charging Mouthful, 8, belt pulley, 9, guide chamber, 10, end cap, 1001, revise groove, 11, notcher, 1101, fluting portion, 1102, burden-guiding cone, 1103, communicating passage, 1104, alignment pin, 12, baffle plate.
Detailed description of the invention
With embodiment, this utility model is further illustrated below in conjunction with the accompanying drawings.But the purposes of these exemplary embodiments Only it is used for purpose enumerating this utility model, not real protection scope of the present utility model is constituted any type of any limit Fixed, more non-protection domain of the present utility model is confined to this.
Embodiment 1
As it is shown in figure 1, this utility model is provided a kind of spiral moulds muscle pipe process units, described spiral is moulded muscle pipe and is produced Device mainly includes housing 1, rotary sleeve 2 and body shaping cover 3, and housing 1 is installed with body shaping cover 3, on housing 1 also Being rotatablely equipped with the rotary sleeve 2 rotated relative to body shaping cover 3 and housing 1, rotary sleeve 2 is enclosed within outside body shaping cover 3, body The outer surface of shaping cover 3 is provided with at least one annular hopper 4 extended along the contour direction of body shaping cover 3, body shaping cover 3 Inside being additionally provided with the feed channel 5 that one end is connected with annular hopper 4, the other end of feed channel 5 extends housing 1, annular hopper 4 It is provided with sealing device, here, sealing device is this between outer surface and the inner surface of rotary sleeve 2 of the body shaping cover 3 of both sides The movable sealing that skilled person is commonly used, is well known to those skilled in the art, and does not repeats them here, rotary sleeve 2 Inner surface is provided with and annular hopper 4 guide road 6 one to one, the opening of first end in guide road 6 and annular hopper 4 phase interconnection Logical, the inner chamber of the open communication of second end in guide road 6 to body shaping cover 3, the opening of second end in each guide road 6 is at pipe Mutually staggering on the length direction of body-shaping set 3, rotary sleeve 2 is provided with what the second end opening with each guide road 6 was connected Revise groove 1001, revise groove 1001 and extend rotary sleeve 2, so that the uniform specification of muscle moulded by spiral, improve and mould muscle pipe Product stability, housing 1 is provided with the charging aperture 7 that the inner chamber with body shaping cover 3 is interconnected, is inserted into body for body The inner chamber of shaping cover 3.Mould the specification of muscle for the ease of change, rotary sleeve 2 is detachably provided with an end cap 10, revise groove 1001 It is arranged on end cap 10, the muscle of moulding of different structure shape can be converted by changing end cap 10 so that a rotary sleeve 2 combines The production of muscle can be moulded by suitable for various size, thus reduce production cost.
Wherein, the lower end of rotary sleeve 2 is extended housing 1 and is provided with the belt pulley 8 of connecting power device, power set Generally use motor, motor is provided with driving pulley, is surrounded with belt between driving pulley and belt pulley 8, by electricity Motivation drives belt pulley 8 to rotate, thus set 2 rotation is rotated.
Wherein, the upper end of body shaping cover 3 is provided with the guide chamber 9 of reverse frustoconic, the cross sectional shape of guide chamber 9 be upper big under Little taper, charging aperture 7 connects guide chamber 9, it is simple to body enters the inner chamber of body shaping cover 3 smoothly, serves guide effect.
Wherein, housing 1 and body shaping cover 3 are integral type structure, further increase the structural strength of this device, extend Service life of this device.
In concrete production process, by first extruding body, after body is shaped, body is inserted body shaping cover 3 again Inner chamber, with certain speed, (optional suitably this speed values of art technology, this is that its routine techniques that should possess is known Knowing, this is no longer going to repeat them) at the uniform velocity carry, the rotary sleeve 2 that recycling rotates, form spiral at outer surface of tube body and mould muscle, from And spiral can be produced and mould muscle pipe.
In concrete production process, one can be extruded to annular hopper 4 feed and mould muscle, it is also possible to simultaneously to respectively What the individual annular hopper 4 a plurality of color of feed extrusion simultaneously was different moulds muscle, makes to mould muscle pipe more attractive in appearance.
In selection on material, there is the excellent characteristics that selectable range is wide, material restriction is little;And there is production efficiency High, percent defective is low, can produce the advantages such as various bores, little to production site area requirements during production, and product quality is steady Fixed, efficiently solve and former mould in muscle pipe production process because of the bonding of material and the major defect problem of certain material can only be selected, Overcome prior art restriction on material selects.
Embodiment 2
As Fig. 2, Fig. 3 and Fig. 4 jointly shown in, this utility model additionally provides the spiral of a kind of improvement and moulds muscle pipe and produce dress Putting, its structure is substantially the same manner as Example 1, but on the basis of embodiment 1, continues to have done following many improvement:
In embodiment 1, although mould the body after muscle and molding and the most jointly extrude, but there will be because material itself is asked Topic, is sometimes difficult to so that body is firmly combined with moulding muscle surface, still can produce and mould muscle and body separating phenomenon during use, Thus cause moulding muscle tube failure.
In order to solve above-mentioned technical problem, utility model people of the present utility model has done further investigation and lot of experiments, from And carried out following concrete improvement, overcome above-mentioned defect, achieve the most excellent technique effect.
Being provided with in guide road 6 for the notcher 11 of fluting on body, notcher 11 has one and stretches to body shaping cover 3 The fluting portion 1101 of inner chamber and the communicating passage 1103 in inner chamber and guide road 6 of communicating pipe body-shaping set 3, carried at body Cheng Zhong, first tube surfaces is processed a groove by fluting portion 1101, and material enters in groove by communicating passage 1103 simultaneously, Along with the rotation of rotary sleeve 2, form spiral at tube surfaces and mould muscle, but so formed mould muscle and traditional handicraft and enforcement The muscle of moulding formed in example 1 compares, and moulds the combination of muscle and body not only on its surface, but embeds in body, moulds making of muscle pipe It is greatly improved by performance, and moulds muscle disengaging very difficult with body, substantially prolongs the service life moulding muscle pipe.
So that material is entered the inner chamber of body shaping cover 3 smoothly by guide road 6, prevent material heap on notcher 11 Long-pending, notcher 11 is provided with burden-guiding cone 1102, and burden-guiding cone 1102 is positioned at guide road 6, the bottom surface of burden-guiding cone 1102 and notcher 11 offset, material can enter communicating passage 1103 smoothly through the shunting of burden-guiding cone 1102, it is to avoid mould in muscle forming process Produce tomography or bubble.
Wherein, notcher 11 is fixedly installed on end cap 10, can be convenient for changing different notchers 11, with satisfied difference The muscle pipe of moulding of specification produces.Rotary sleeve 2 is provided with pin-and-hole, and pin-and-hole is arranged at the second end opening position in guide road 6, notcher 11 Being provided with alignment pin 1104, alignment pin 1104 is suitable with pin-and-hole so that notcher 11 forms support in guide road 6, it is to avoid Notcher 11 is deformed by material impact so that mould muscle spiral on body smooth and smooth, and product stability is high, further Improve the product quality moulding muscle pipe.
It addition, in actual production process, there is also a difficult problem, it is simply that when mould muscle pipe only need a certain bar therein or Person guide road 6, without the guide road 6 that other are unnecessary, namely moulds muscle pipe requirement and moulds muscle quantity less than guide road 6 During quantity, it is necessary to change other set device, add use cost.
For this technical barrier, utility model people continues through further investigation, thus overcomes this defect, the most such as Under: as it is shown in figure 5, arrange the baffle plate 12 in closure guide road 6 on end cap 10, this baffle plate 12 has suitable with tubular form Offer correction groove 1001 on surface, and baffle plate 12, baffle plate 12 is similarly provided at the suitable alignment pin of pin-and-hole 1104, can To utilize original pin-and-hole, and this structure can also improve the intensity of baffle plate 12.
In moulding muscle pipe forming process, utility model people finds, after guide road 6 uses baffle plate 12 closure, and moulding of molding Muscle tube-surface can produce undulatory defect.For this defect, nitrogen can be passed through in the guide road 6 after closure so that guide Forming malleation in road 6, its pressure need not be too high, slightly above normal atmosphere, usually the standard atmosphere of 1.1-1.2 times Pressure, now produce to mould muscle tube-surface smooth, further increase the product quality moulding muscle pipe.
As it has been described above, this utility model provides a kind of spiral moulds muscle pipe process units, described device is by unique knot Structure design and the improvement of many specific structural details, such that it is able to obtain many useful technique effects, moulding muscle Manifold technology neck Territory has a good application prospect and industrial production potential.
The purposes that should be appreciated that these embodiments is merely to illustrate this utility model and is not intended to limit of the present utility model Protection domain.Additionally, it will also be appreciated that after having read technology contents of the present utility model, those skilled in the art can be right This utility model makees various change, amendment and/or modification, and all these equivalent form of value falls within right appended by the application equally and wants Within seeking the protection domain that book is limited.

Claims (10)

1. a muscle pipe process units moulded by spiral, and described spiral is moulded muscle pipe process units and included housing, rotary sleeve and body sizing Set, described housing is installed with body shaping cover, described housing is also rotatablely equipped with relative to described body shaping cover With the rotary sleeve of described housing into rotation, described rotary sleeve is enclosed within outside described body shaping cover, the outer surface of described body shaping cover It is provided with at least one annular hopper extended along the contour direction of described body shaping cover, in described body shaping cover, is additionally provided with one Holding the feed channel being connected with described annular hopper, the other end of feed channel extends described housing, the two of described annular hopper It is provided with sealing device, described rotary sleeve interior between outer surface and the inner surface of described rotary sleeve of the described body shaping cover of side Surface is provided with and described annular hopper guide road one to one, the opening of first end in described guide road and described annular hopper It is interconnected, the inner chamber of the open communication of second end in described guide road to described body shaping cover, each described guide road The opening of the second end mutually staggers on the length direction of described body shaping cover, and described rotary sleeve is provided with leads described in each The correction groove that second end opening in material road is connected, described correction groove extends described rotary sleeve, and described housing is provided with and institute State the charging aperture that the inner chamber of body shaping cover is interconnected.
2. muscle pipe process units moulded by spiral as claimed in claim 1, it is characterised in that: institute is extended in the lower end of described rotary sleeve State housing and the belt pulley of connecting power device is installed.
3. muscle pipe process units moulded by spiral as claimed in claim 1 or 2, it is characterised in that: the upper end of described body shaping cover Being provided with the guide chamber of reverse frustoconic, described charging aperture connects described guide chamber.
4. muscle pipe process units moulded by spiral as claimed in claim 3, it is characterised in that: described housing and described body shaping cover For integral type structure.
5. muscle pipe process units moulded by spiral as claimed in claim 4, it is characterised in that: detachably it is provided with on described rotary sleeve One end cap, described correction groove is arranged on described end cap.
6. muscle pipe process units moulded by spiral as claimed in claim 5, it is characterised in that: it is provided with in described guide road at pipe The notcher of fluting on body, described notcher has the fluting portion of an inner chamber stretching to described body shaping cover and connects described pipe The inner chamber of body-shaping set and the communicating passage in described guide road.
7. muscle pipe process units moulded by spiral as claimed in claim 6, it is characterised in that: described notcher is provided with burden-guiding cone, Described burden-guiding cone is positioned at described guide road.
8. muscle pipe process units moulded by spiral as claimed in claim 7, it is characterised in that: described notcher is fixedly installed in described On end cap.
9. muscle pipe process units moulded by spiral as claimed in claim 8, it is characterised in that: described rotary sleeve is provided with pin-and-hole, institute State pin-and-hole and be arranged at the second end opening position in described guide road.
10. muscle pipe process units moulded by spiral as claimed in claim 9, it is characterised in that: described notcher is provided with alignment pin, Described alignment pin is suitable with described pin-and-hole.
CN201620252332.3U 2016-03-30 2016-03-30 Muscle pipe process units moulded by a kind of spiral Withdrawn - After Issue CN205685693U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105619757A (en) * 2016-03-30 2016-06-01 张雁 Production device of helical plastic reinforced pipes
CN113320199A (en) * 2021-06-22 2021-08-31 江苏爱索新材料科技有限公司 TPU (thermoplastic polyurethane) fiber reinforced composite high-pressure pipeline with PVC (polyvinyl chloride) spiral ribs and production method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105619757A (en) * 2016-03-30 2016-06-01 张雁 Production device of helical plastic reinforced pipes
CN113320199A (en) * 2021-06-22 2021-08-31 江苏爱索新材料科技有限公司 TPU (thermoplastic polyurethane) fiber reinforced composite high-pressure pipeline with PVC (polyvinyl chloride) spiral ribs and production method

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Granted publication date: 20161116

Effective date of abandoning: 20180206