CN205619900U - Bellows detector - Google Patents

Bellows detector Download PDF

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Publication number
CN205619900U
CN205619900U CN201620353591.5U CN201620353591U CN205619900U CN 205619900 U CN205619900 U CN 205619900U CN 201620353591 U CN201620353591 U CN 201620353591U CN 205619900 U CN205619900 U CN 205619900U
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CN
China
Prior art keywords
corrugated tube
hole
control system
guide wheel
tube detector
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Active
Application number
CN201620353591.5U
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Chinese (zh)
Inventor
王冰
夏德成
邓明海
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHONGSHAN SCHLEMMER AUTOMOTIVE PARTS CO Ltd
Original Assignee
ZHONGSHAN SCHLEMMER AUTOMOTIVE PARTS CO Ltd
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Publication date
Application filed by ZHONGSHAN SCHLEMMER AUTOMOTIVE PARTS CO Ltd filed Critical ZHONGSHAN SCHLEMMER AUTOMOTIVE PARTS CO Ltd
Priority to CN201620353591.5U priority Critical patent/CN205619900U/en
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  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The utility model relates to a check out test set discloses a bellows detector, including the cabinet body, control system, optical imaging appearance and drawing guide device, first hole has been offered to a side of the cabinet body, and the second hole has been offered to the another side, and wherein the optical imaging appearance includes high resolution CCD camera and ring illuminator, the bellows passes first hole in proper order, draws guide device, optical imaging appearance and second hole, bellows detector still includes display, alarm device, wireless transceiver and mark device. The bellows passes the optical imaging appearance, in the production process of bellows, and the appearance structure of on -line monitoring bellows, the bad product of accurate, quick discernment, adopt the high resolution CCD camera to carry out 360 degrees real time imaging to the surface of bellows, data transmission takes notes and the analysis to control system, the mark device carries out the local flag to bad bellows detecting bad product in -process, need not stop the work of production line.

Description

Corrugated tube detector
Technical field
This utility model relates to detection equipment, particularly relates to a kind of corrugated tube detector.
Background technology
At present, on corrugated tube production line, mainly by manually the profile of corrugated pipe forming product being entered Row checks, can cause the waste of human resources;And check that the effect of screening is bad, easily go out Existing missing inspection;Product human eye unconspicuous to deformation cannot judge, checks that precision is the highest, thus shadow Ring the oeverall quality of the product that dispatches from the factory.
Utility model content
The artificial profile to corrugated tube that the technical problems to be solved in the utility model is traditional is examined Look into the problem that effect is bad.
In order to solve above-mentioned technical problem, this utility model provides a kind of corrugated tube detector, its It is characterised by, including cabinet, control system, LED light source, optical imaging instrument and guide wheel Device, described cabinet hollow;The one side of described cabinet offers the first hole, described cabinet Another relative side opening is provided with the second hole, described first hole and the described second symmetrical setting in hole; In described cabinet and be positioned at the side in the first hole and be provided with described guide wheel device, in described cabinet and The side being positioned at the second hole is provided with described optical imaging instrument;Corrugated tube sequentially pass through described first hole, Described guide wheel device, described optical imaging instrument and described second hole;Described optical imaging instrument electricity Connect described control system.
Further, described optical imaging instrument includes CCD camera and LED light source, described LED light source is arranged between described guide wheel device and described second hole;Described LED light source For annular light source;Described CCD camera is arranged on described annular light source side.
Further, the pixel of described CCD camera is not less than 500,000.I.e. CCD camera is High resolution CCD camera.
Further, described corrugated tube detector is additionally provided with display, keyboard and mouse, described Control system connects described display, keyboard and mouse respectively.
Further, described guide wheel device includes guide wheel and lower guide wheel, described on draw Guide wheel be arranged in parallel with described lower guide wheel.
Further, described control system is single-chip microcomputer, industrial computer or programmable logic controller.
Further, described corrugated tube detector also includes alarm device, described alarm device with Described control system is connected.
Further, described corrugated tube detector also includes wireless transmitter, described wireless receipts Transmitting apparatus is connected with described control system.
Further, described corrugated tube detector also includes labelling apparatus, described labelling apparatus with Described control system is connected.
Further, described labelling apparatus is paint brush head or paint jetting gun.
Compared with prior art, corrugated tube detector of the present utility model, have the advantage that
1, in the production process of corrugated tube, corrugated tube is through optical imaging instrument, on-line monitoring The contour structures of corrugated tube, identifies bad product accurately and rapidly.
2, use high resolution CCD camera that the outer surface of corrugated tube is carried out 360 degree to become comprehensively As detection, the transmission of its imaging results data records to control system and analyzes, simultaneously aobvious Show and on device, amplify display record of bad behavior.
3, detector is provided with labelling apparatus, when bad product being detected to bad corrugated tube Carry out local flag, it is not necessary to stop the work of production line, as long as by labelling position before dispatching from the factory Product remove and i.e. reach the identification screening operation of bad product, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the exploded view of this utility model corrugated tube detector;
Fig. 2 is the partial structurtes schematic diagram of this utility model corrugated tube detector;
Wherein, 1, cabinet;2, optical imaging instrument;3, guide wheel device;11, the first hole; 12, the second hole;13, display;21, CCD camera;22, annular light source;31, draw on Guide wheel;32, lower guide wheel.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment, detailed description of the invention of the present utility model is made further Describe in detail.Following example are used for illustrating this utility model, but it is new to be not limited to this practicality The scope of type.
As depicted in figs. 1 and 2, this utility model provides a kind of corrugated tube detector, including Cabinet 1, control system, optical imaging instrument 2 and guide wheel device 3, cabinet 1 hollow, cabinet The one side of body 1 offers the first hole 11, and the another side of cabinet 1 offers the second hole 12, First hole 11 and the second symmetrical setting in hole 12;Cabinet 1 is interior and is positioned at the one of the first hole 11 Sidepiece arranges guide wheel device 3, in cabinet 1 and be positioned at the sidepiece in the second hole 12 and arrange light Learn imager 2;Corrugated tube sequentially passes through the first hole 11, guide wheel device 3, optical imaging instrument 2 and second hole 12;Optical imaging instrument 2 electrically connects control system.Production process at corrugated tube In, corrugated tube through optical imaging instrument 2, can the contour structures of on-line monitoring corrugated tube, accurately, Quickly identify bad product.Preferably, the first hole 11, guide wheel device 3, optical imagery Instrument 2 and the second hole become to be coaxially disposed, and corrugated tube maintains an equal level under detection state and is also at always On line, improve the effect of imaging.
Preferably, optical imaging instrument 2 include CCD camera 21 and with CCD camera 21 The annular light source 22 being connected;CCD camera 21 is connected with control system, and corrugated tube passes ring The center of shape light source 22 is illuminated by, and CCD camera 21 can preferably catch image.Arrange Two CCD camera 21, be symmetrical arranged towards between the first hole 11 and the second hole 12 is same On axis.More excellent, multiple CCD camera 21 is set, imaging processing result is more accurate.More Excellent, CCD camera 21 is high resolution CCD camera, i.e. the pixel of CCD camera 21 It is not less than 500,000.Use high resolution CCD camera that the outer surface of corrugated tube is carried out 360 Spending comprehensive image checking, the transmission of its imaging results data records to control system and analyzes, Testing result is more accurate.
Preferably, corrugated tube detector is additionally provided with display 13, keyboard and mouse, display 13, keyboard and mouse connection control system respectively, operating system is directly carried out by keyboard and mouse It is the most convenient to control, and function is more;Display can amplify the testing result of corrugated tube, and shows Show detection data.
Preferably, guide wheel device 3 includes guide wheel 31 and lower guide wheel 32, upper guiding Wheel 31 be arranged in parallel with lower guide wheel 32, and corrugated tube is from upper guide wheel 31 and lower guide wheel 32 Between space pass, for fixing the height of corrugated tube, and for stablize corrugated tube Prevent jumping effect testing result.More excellent, before optical imaging instrument 2 and the second hole 12 It is provided with the second guide wheel device, the second guide wheel device and guide wheel device 3 synergism, will Corrugated tube before and after optical imaging instrument 2 is stable at sustained height.
Preferably, control system can be single-chip microcomputer, industrial computer or programmable logic controller, Multiple work system all can realize this detection function.More excellent, use programmable logic controller, Equipment cost is low and is easily maintained.
Preferably, corrugated tube detector also includes alarm device, alarm device and control system phase Connect, prompt tone teaching process personnel can be sent when bad product being detected.
Preferably, corrugated tube detector also includes wireless transmitter, wireless transmitter and control System processed is connected, and its on-line checking result is real-time transmitted to remote control terminal, it is simple to intensive The product quality monitoring produced.
Preferably, corrugated tube detector also includes labelling apparatus, labelling apparatus and control system phase Connect.More excellent, labelling apparatus is paint brush head or paint jetting gun.Bad having detected During product, bad corrugated tube is carried out local flag, it is not necessary to stop the work of production line, As long as the product at labelling position to be removed the identification screening work i.e. reaching bad product before dispatching from the factory Make, it is not necessary to stop the work of production line and then improve production efficiency.
The above is only preferred implementation of the present utility model, it is noted that for this skill For the those of ordinary skill in art field, on the premise of without departing from this utility model know-why, Can also make some improvement and replacement, these improve and replacement also should be regarded as of the present utility model Protection domain.

Claims (10)

1. a corrugated tube detector, it is characterised in that include cabinet, control system, light Learn imager and guide wheel device, described cabinet hollow;
The one side of described cabinet offers the first hole, another relative side opening of described cabinet It is provided with the second hole;
It is provided with described guide wheel device in described cabinet and near the side in described first hole;
It is provided with described optical imaging instrument in described cabinet and near the side in described second hole;
Described optical imaging instrument is electrically connected to described control system.
Corrugated tube detector the most according to claim 1, it is characterised in that described light Learn imager and include that CCD camera and LED light source, described LED light source draw described in being arranged on Between guide wheel device and described second hole;Described LED light source is annular light source;
Described CCD camera is arranged on described annular light source side.
Corrugated tube detector the most according to claim 2, it is characterised in that described CCD The pixel of camera is not less than 500,000.
Corrugated tube detector the most according to claim 2, it is characterised in that described ripple Stricture of vagina pipe detector is additionally provided with display, keyboard and mouse, and described control system connects described respectively Display, keyboard and mouse.
Corrugated tube detector the most according to claim 1, it is characterised in that described in draw Guide wheel device includes that guide wheel and lower guide wheel, described upper guide wheel are put down with described lower guide wheel Row is arranged.
Corrugated tube detector the most according to claim 1, it is characterised in that described control System processed is single-chip microcomputer, industrial computer or programmable logic controller.
7. according to the corrugated tube detector described in any one of claim 1-6, it is characterised in that Described corrugated tube detector also includes alarm device, described alarm device and described control system phase Connect.
8. according to the corrugated tube detector described in any one of claim 1-6, it is characterised in that Described corrugated tube detector also includes wireless transmitter, described wireless transmitter and described control System processed is connected.
9. according to the corrugated tube detector described in any one of claim 1-6, it is characterised in that Described corrugated tube detector also includes labelling apparatus, described labelling apparatus and described control system phase Connect.
Corrugated tube detector the most according to claim 9, it is characterised in that described mark Note device is paint brush head or paint jetting gun.
CN201620353591.5U 2016-04-25 2016-04-25 Bellows detector Active CN205619900U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620353591.5U CN205619900U (en) 2016-04-25 2016-04-25 Bellows detector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620353591.5U CN205619900U (en) 2016-04-25 2016-04-25 Bellows detector

Publications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108008074A (en) * 2017-11-29 2018-05-08 重庆昌兴塑胶有限责任公司 Plastic film capicitor cavity detection device
CN108534706A (en) * 2018-02-28 2018-09-14 重庆广福科技有限公司 Automobile cast accessory detection device
CN111189591A (en) * 2020-01-02 2020-05-22 上海凯斯特民防设备有限公司 Airtight valve gas tightness detecting system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108008074A (en) * 2017-11-29 2018-05-08 重庆昌兴塑胶有限责任公司 Plastic film capicitor cavity detection device
CN108534706A (en) * 2018-02-28 2018-09-14 重庆广福科技有限公司 Automobile cast accessory detection device
CN108534706B (en) * 2018-02-28 2020-04-10 重庆广福科技有限公司 Auto pipe type accessory detection device
CN111189591A (en) * 2020-01-02 2020-05-22 上海凯斯特民防设备有限公司 Airtight valve gas tightness detecting system

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