CN205616801U - Architecture keramics production line - Google Patents
Architecture keramics production line Download PDFInfo
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- CN205616801U CN205616801U CN201620336292.0U CN201620336292U CN205616801U CN 205616801 U CN205616801 U CN 205616801U CN 201620336292 U CN201620336292 U CN 201620336292U CN 205616801 U CN205616801 U CN 205616801U
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- conveyer belt
- production line
- sintering
- raw material
- hopper
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Abstract
The utility model discloses an architecture keramics production line, mix system of disposition interconnected system, shaping granulating system and sintering system including the raw materials, the raw materials mixes the system of disposition all including raw materials blendor and former hopper, the raw materials blendor includes compounding jar, agitator, rotating electrical machines I, rotating electrical machines II and frame, former hopper includes hopper body and the support frame that is used for supporting the hopper body, the material intracavity of hopper body is equipped with the interlayer baffle and will expects that the chamber divide into two cavitys from top to bottom, shaping granulating system includes granulation forming device, sieving mechanism and transport grinding device, granulation forming device includes pelleting box, extrusion forming roller and take -up (stock) pan, the sieving mechanism includes the pivoted drum sieve, carry grinding device including promoting the conveyer belt and polishing the conveyer belt, the sintering system includes the sintering kiln. The utility model discloses the haydite yield of production is high, the good quality.
Description
Technical field
This utility model relates to building porcelain granule preparing technical field, particularly to a kind of building porcelain granule production line.
Background technology
Haydite, is to utilize all kinds of clay, slate, shale, gangue and industrial solid castoff etc. multiple former
Material, forms through ceramic post sintering, is usually and is used for replacing the rubble in concrete and cobble.Haydite has close
Spend low, insulation, impervious excellent, alkali resistant aggregate reaction is excellent, water absorption rate is low, anti-freezing property and
The many merits such as excellent in durability.Haydite is a kind of electrodeless light-weight aggregate, be mainly used in architectural engineering insulation,
The aspects such as heat insulation, Light Wall, Qing Ji section concrete, structure concrete it can also be used to environmental protection filter,
The fields such as agricultural planting.
The general production technology of haydite is first various raw materials to be mixed evenly dispensing, then by mix homogeneously
Dispensing sends into pelletize in disc type marble forming machine, obtains haydite raw material ball, then sinters after the preheating of haydite raw material ball,
The haydite grog ball obtained.
But, existing haydite production system there is problems in that
1, raw material mixing system batch mixing is uniform not, affects quality and the uniformity of final ceramic product, and
Hopper discharge quantity can not control flexibly, causes the wet mixing proportioning etc. of subsequent granulation molding to be not easily controlled.
2, the haydite raw material ball size manufactured is uneven, and rough surface is uneven, is also stained with a small amount of dust, directly
Entering sintering oven, haydite fineness out is the highest, affects finished product yield rate and quality.
3, haydite sintering device energy efficiency is the highest, and in sintering process, haydite easily ftractures, and defect rate is high.
Utility model content
The purpose of this utility model is: the problem existed for prior art, it is provided that a kind of building porcelain granule is raw
Producing line, ceramic product yield rate is high, good quality.
To achieve these goals, the technical solution adopted in the utility model is:
A kind of building porcelain granule production line, including raw material mixing system, molding granulating system and sintering system；Institute
State raw material mixing system and include mixing raw materials machine and raw material bucket；Described mixing raw materials machine includes mixing tank, stirring
Device, electric rotating machine I, electric rotating machine II and frame, the rotary shaft of described electric rotating machine I and the end of mixing tank
Face connects and is used for driving mixing tank to rotate around horizontal axis, and described mixing tank is arranged in frame and and frame
Being rotatably assorted, described mixing tank is provided with material mouth to be opened/closed, and described agitator is arranged in mixing tank, institute
The rotary shaft stating electric rotating machine II is connected with agitator and for driving agitator to rotate in mixing tank；Described
Raw material bucket includes hopper body and for supporting the bracing frame of hopper body, and the charging aperture of described hopper body sets
Put in hopper bodies top, the material mouth just charging aperture to hopper body of described mixing tank, described hopper body
Discharging opening be arranged on hopper body bottom portion, the material intracavity of described hopper body is provided with interlayer baffle plate and is divided in material chamber
For upper and lower two cavitys, described interlayer baffle plate includes fixed dam and and the fixed dam being fixed on material top, chamber
The movable plate washer that lower end is hinged, described movable plate washer is hinged with push-pull bar, and one end of described push-pull bar passes
The sidewall of hopper body is also provided with handle or knob；Described molding granulating system include granulating and forming device,
Screening plant and conveying sanding apparatus；Described granulating and forming device includes grain box, is squeezed into forming roll and splicing
Dish, top, described grain box one end is provided with powder charging aperture, is provided with pellet discharging opening bottom the other end, described
Being provided with screw charging ram in grain box, described grain box is arranged over water tank, and described water tank connects to have to be stretched
Entering in grain box and just shower nozzle to screw charging ram, the pellet discharging opening of described grain box is arranged on and is squeezed into
Above forming roll, described receiver is arranged on and is squeezed into below forming roll；Described screening plant includes the cylinder rotated
Sieve, the sidewall of described rotary screen is provided with screen cloth, and described rotary screen is connected with receiver；Described conveying polishing dress
Putting and include promoting conveyer belt and polishing conveyer belt, described lifting conveyer belt tilts upward setting, and described lifting is defeated
Sending and be connected with rotary screen bottom band, described polishing conveyer belt is connected with promoting conveyer belt top；Described sintering system
System includes that sintering oven, described sintering oven include the sintering kiln body rotated, and described sintering kiln body one end is provided with raw material
Ball entrance, the other end is provided with the outlet of grog ball, and the grog ball port of export of described sintering kiln body connects combuster
With fire coal winding-up blower fan.
As preferred version of the present utility model, described agitator includes two screw rods be arrangeding in parallel, two
Helical blade direction of rotation on root screw rod is contrary.
As preferred version of the present utility model, described interlayer baffle plate is symmetrical set at material intracavity, left and right
Blanking channel is formed between the movable plate washer of two interlayer baffle plates.
As preferred version of the present utility model, the middle part of described push-pull bar is set to casing-pipe connection structure, institute
State push-pull bar to be connected with the sidewall thread of hopper body.
As preferred version of the present utility model, described in be squeezed into forming roll and include that two be arranged in parallel and turn to phase
Anti-compression roller.
As preferred version of the present utility model, the belt body surface configuration of described polishing conveyer belt has polishing sand grains.
As preferred version of the present utility model, described polishing conveyer belt includes three conveyer belts be arrangeding in parallel,
First conveyer belt is positioned at above the second conveyer belt and the feeding to the second conveyer belt is rectified in the discharging of the first conveyer belt
End, the second conveyer belt is positioned at above the 3rd conveyer belt and the discharging of the second conveyer belt is rectified the 3rd conveyer belt
Feeding end.
As preferred version of the present utility model, the raw material ball arrival end of described sintering kiln body connects chimney.
As preferred version of the present utility model, the raw material ball arrival end of described sintering kiln body exports towards grog ball
Hold downward-sloping 1～5 degree of setting.
The beneficial effects of the utility model are:
1, this utility model is provided with mixing tank rotatable mixing raw materials machine, and be additionally provided with in mixing tank can
The agitator rotated, under the dual function that mixing tank rotates and agitator rotates, substantially increases raw material and mixes
The uniformity joined, improves quality and the uniformity of final ceramic product.
2, this utility model arranges interlayer baffle plate in raw material bucket, by controlling the movable shelves of interlayer baffle plate lower end
The folding of plate, can coordinate subsequent handling to control different material discharge quantities and blanking velocity flexibly.
3, this utility model is provided with grain box water spray wet feed mixing, is squeezed into forming roll ball up granule,
Recycling rotary screen filters out the more uniform spherical particle of ratio from extruded spherical particle, finally by
Conveying polishing, removes the dust on surface, and it is bright and clean to be polished by sphere, finally give size uniformly, surface light
The high-quality haydite raw material ball that clean, circularity is high, improves finished product yield rate and quality.
4, this utility model lights fine coal in combustor, and the fine coal of burning is under the effect of fire coal winding-up blower fan
Being spread to raw material ball arrival end by the grog ball port of export of sintering kiln body, the temperature of sintering kiln body is gone out by grog ball
Mouthful end is gradually lowered to raw material ball arrival end, and now haydite progressively experiences dry, burning, expanded from raw material ball
To finished product grog ball, in sintering process, haydite is not easily susceptible to cracking, and defect rate is low, and energy efficiency is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of raw material mixing system in this utility model；
Fig. 2 is the structural representation of molding granulating system in this utility model；
Fig. 3 is the structural representation of sintering system in this utility model.
Labelling in figure: 11-mixing tank；12-agitator；13-electric rotating machine I；14-electric rotating machine II；15-
Frame；16-expects mouth；17-hopper body；18-bracing frame；19-charging aperture；110-discharging opening；111-interlayer
Baffle plate；112-fixed dam；113-sideboard；114-push-pull bar；115-knob；116-screw rod；21-
Grain box；22-is squeezed into forming roll；23-receiver；24-powder charging aperture；25-pellet discharging opening；26-spiral
Charging ram；27-water tank；28-shower nozzle；29-rotary screen；210-screen cloth；211-promotes conveyer belt；212-polishes
Conveyer belt；213-the first conveyer belt；214-the second conveyer belt；215-the 3rd conveyer belt；31-sinters kiln body；32-
Raw material ball entrance；33-grog ball exports；34-combustor；35-fire coal winding-up blower fan；311-chimney.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing pair
Preferred embodiment of the present utility model is described in detail.
Embodiment 1
A kind of building porcelain granule production line, including raw material mixing system, molding granulating system and sintering system.
As it is shown in figure 1, described raw material mixing system includes mixing raw materials machine and raw material bucket；Described mixing raw materials
Machine includes mixing tank 11, agitator 12, electric rotating machine I 13, electric rotating machine II 14 and frame 15, described
The rotary shaft of electric rotating machine I 13 is connected with the end face of mixing tank 11 and is used for driving mixing tank 11 around trunnion axis
The heart rotates, and described mixing tank 11 is arranged in frame 15 and is rotatably assorted with frame 15, described mixing tank 11
Being provided with material mouth 16 to be opened/closed, described agitator 12 is arranged in mixing tank 11, described electric rotating machine II
The rotary shaft of 14 is connected with agitator 12 and for driving agitator 12 to rotate in mixing tank 11；Described former
Hopper includes hopper body 17 and for supporting the bracing frame 18 of hopper body 17, described hopper body 17
Charging aperture 19 is arranged on hopper body 17 top, and the material mouth 16 of described mixing tank 11 is just to hopper body 17
Charging aperture 19, the discharging opening 110 of described hopper body 17 is arranged on bottom hopper body 7, described hopper
The material intracavity of body 17 is provided with interlayer baffle plate 111 and material chamber is divided into upper and lower two cavitys, described interlayer baffle plate 111
Including being fixed on the fixed dam 112 on material top, chamber and the movable plate washer hinged with fixed dam 112 lower end
113, described movable plate washer 113 is hinged with push-pull bar 114, one end of described push-pull bar 114 passes hopper
The sidewall of body 17 is also provided with handle or knob 115.
As in figure 2 it is shown, described molding granulating system includes granulating and forming device, screening plant and conveying polishing
Device；Described granulating and forming device includes grain box 21, is squeezed into forming roll 22 and receiver 23, described in make
Grain top, case 21 one end be provided with powder charging aperture 24, be provided with pellet discharging opening 25 bottom the other end, described in make
Being provided with screw charging ram 26 in grain case 21, described grain box 21 is arranged over water tank 27, described water tank
27 connect have stretch into grain box 21 in and just shower nozzle 28 to screw charging ram 26, described grain box 21
Pellet discharging opening 25 is arranged on and is squeezed into above forming roll 22, and described receiver 23 is arranged on and is squeezed into forming roll 22
Lower section；Described screening plant includes the rotary screen 29 rotated, and the sidewall of described rotary screen 29 is provided with screen cloth 210,
Described rotary screen 29 is connected with receiver 23；Described conveying sanding apparatus includes promoting conveyer belt 211 and beating
Mill conveyer belt 212, described lifting conveyer belt 211 tilts upward setting, bottom described lifting conveyer belt 211 with
Rotary screen 29 connects, and described polishing conveyer belt 212 is connected with promoting conveyer belt 211 top；Described it is squeezed into
Forming roll 22 includes that two be arranged in parallel and turn to contrary compression roller；The band body surface of described polishing conveyer belt 212
Face is provided with polishing sand grains.
As it is shown on figure 3, described sintering system includes that sintering oven, described sintering oven include the sintering kiln body rotated
31, described sintering kiln body 31 one end is provided with raw material ball entrance 32, and the other end is provided with grog ball outlet 33, institute
The grog ball port of export stating sintering kiln body 31 connects combuster 34 and coal-fired winding-up blower fan 35.
The mixing tank 11 of mixing raw materials machine is rotatable, when mixing tank 11 rotates to when expecting that mouth 16 is upwards, opens
Material mouth 16 can feed, then Guan Bi material mouth 16, the dual work that mixing tank 11 rotates and agitator 12 rotates
With lower mixing raw material, after mix homogeneously, mixing tank 11 rotates to when expecting that mouth 16 is downwards, and opening material mouth 16 can
With discharging；Blanking, to the raw material in raw material bucket, is deposited in the chamber above hopper body 17 internal portioning layer baffle plate 111
Internal, the folding of the movable plate washer 113 of interlayer baffle plate 111 lower end, Ke Yiling is controlled by push-pull bar 114
Live and control different material discharge quantities and blanking velocity.
Grain box 21 is sprayed water wet feed mixing, is squeezed into forming roll 22 ball up granule, recycles rotary screen
29 filter out the more uniform spherical particle of ratio from extruded spherical particle, finally by polishing conveyer belt
The conveying polishing of 212, removes the dust on surface, and it is bright and clean to be polished by sphere, finally give size uniformly, table
The high-quality haydite raw material ball that face is bright and clean, circularity is high.
In combustor 34, light fine coal, the fine coal of burning fire coal winding-up blower fan 35 effect under by sintering
The grog ball port of export of kiln body 31 spreads to raw material ball arrival end, and the temperature of sintering kiln body 31 is gone out by grog ball
Mouthful end is gradually lowered to raw material ball arrival end, and now haydite progressively experiences dry, burning, expanded from raw material ball
To finished product grog ball, in sintering process, haydite is not easily susceptible to cracking, and defect rate is low, and energy efficiency is high.
Embodiment 2
The present embodiment is on the basis of embodiment 1, and described agitator 12 includes two spirals be arrangeding in parallel
Bar 116, the helical blade direction of rotation on two screw rods 116 is contrary；So form two reverse agitating functions
Screw rod 116, can strengthen stirring and mixing effect.
Embodiment 3
The present embodiment is on the basis of embodiment 1, and intracavity is symmetrical sets at material for described interlayer baffle plate 111
Put, between the movable plate washer 113 of two the interlayer baffle plates 111 in left and right, form blanking channel.
Embodiment 4
The present embodiment is on the basis of embodiment 1, and the middle part of described push-pull bar 114 is set to telescopic joint
Structure, described push-pull bar 114 is connected with the sidewall thread of hopper body 17；Push-pull bar 114 is by hopper
Spinning in and out on the sidewall of body 17, control the folding of the movable plate washer 113 of interlayer baffle plate 111 lower end.
Embodiment 5
The present embodiment is on the basis of embodiment 1, and described polishing conveyer belt 212 includes that three be arranged in parallel
Conveyer belt, the first conveyer belt 213 is positioned at above the second conveyer belt 214 and the discharging of the first conveyer belt 213
Rectify feeding end to the second conveyer belt 214, the second conveyer belt 214 be positioned at above the 3rd conveyer belt 215 and
The feeding end to the 3rd conveyer belt 215 is rectified in the discharging of the second conveyer belt 214；Haydite raw material ball is defeated from first
After sending band 213 conveying polishing, send into the second conveyer belt 214 conveying polishing, be re-fed into the 3rd conveyer belt 215
Conveying polishing, haydite raw material ball has obtained abundant polishing through three conveyer belts.
Embodiment 6
The present embodiment is on the basis of embodiment 1, and the raw material ball arrival end of described sintering kiln body 31 connects to be had
Chimney 311, the raw material ball arrival end of described sintering kiln body 31 sets towards downward-sloping 1～5 degree of the grog ball port of export
Put.
Finally illustrate, above example only in order to the technical solution of the utility model to be described and unrestricted,
Although this utility model is described by referring to preferred embodiment of the present utility model, but ability
Territory it is to be appreciated by one skilled in the art that in the form and details various change can be made for it,
The spirit and scope of the present utility model limited without departing from appended claims.
Claims (9)
1. a building porcelain granule production line, it is characterised in that: include raw material mixing system, molding granulating system
And sintering system；Described raw material mixing system includes mixing raw materials machine and raw material bucket；Described mixing raw materials machine bag
Include mixing tank, agitator, electric rotating machine I, electric rotating machine II and frame, the rotation of described electric rotating machine I
Axle is connected with the end face of mixing tank and is used for driving mixing tank to rotate around horizontal axis, and described mixing tank is arranged at
Coordinating in frame and with gantry rotation, described mixing tank is provided with material mouth to be opened/closed, and described agitator is arranged
In mixing tank, the rotary shaft of described electric rotating machine II is connected with agitator and is used for driving agitator at batch mixing
Rotate in tank；Described raw material bucket includes hopper body and for supporting the bracing frame of hopper body, described hopper
The charging aperture of body is arranged on hopper bodies top, the material mouth just charging aperture to hopper body of described mixing tank,
The discharging opening of described hopper body is arranged on hopper body bottom portion, and the material intracavity of described hopper body is provided with interlayer
Material chamber is divided into upper and lower two cavitys by baffle plate, and described interlayer baffle plate includes the fixed dam being fixed on material top, chamber
And the movable plate washer hinged with fixed dam lower end, described movable plate washer is hinged with push-pull bar, described push-and-pull
One end of bar passes the sidewall of hopper body and is provided with handle or knob；Described molding granulating system includes making
Grain shaped device, screening plant and conveying sanding apparatus；Described granulating and forming device includes grain box, extruding
Format roll and receiver, top, described grain box one end is provided with powder charging aperture, is provided with pellet bottom the other end
Discharging opening, is provided with screw charging ram in described grain box, described grain box is arranged over water tank, described
Water tank connects to have and stretches in grain box and just shower nozzle to screw charging ram, the pellet discharging opening of described grain box
Being arranged on and be squeezed into above forming roll, described receiver is arranged on and is squeezed into below forming roll；Described screening plant bag
Including the rotary screen of rotation, the sidewall of described rotary screen is provided with screen cloth, and described rotary screen is connected with receiver；Institute
Stating conveying sanding apparatus to include promoting conveyer belt and polishing conveyer belt, described lifting conveyer belt tilts upward setting,
Being connected with rotary screen bottom described lifting conveyer belt, described polishing conveyer belt is connected with promoting conveyer belt top；
Described sintering system includes that sintering oven, described sintering oven include the sintering kiln body rotated, described sintering kiln body one
End is provided with raw material ball entrance, and the other end is provided with the outlet of grog ball, and the grog ball port of export of described sintering kiln body is even
It is connected to combustor and coal-fired winding-up blower fan.
Building porcelain granule production line the most according to claim 1, it is characterised in that: described agitator includes
Two screw rods be arrangeding in parallel, the helical blade direction of rotation on two screw rods is contrary.
Building porcelain granule production line the most according to claim 1, it is characterised in that: described interlayer baffle plate exists
Material intracavity is symmetrical set, and forms blanking channel between the movable plate washer of two the interlayer baffle plates in left and right.
Building porcelain granule production line the most according to claim 1, it is characterised in that: in described push-pull bar
Portion is set to casing-pipe connection structure, and described push-pull bar is connected with the sidewall thread of hopper body.
Building porcelain granule production line the most according to claim 1, it is characterised in that be squeezed into forming roll described in:
It is arranged in parallel including two and turn to contrary compression roller.
Building porcelain granule production line the most according to claim 1, it is characterised in that: described polishing conveyer belt
Belt body surface configuration have polishing sand grains.
Building porcelain granule production line the most according to claim 1, it is characterised in that: described polishing conveyer belt
Including three conveyer belts be arrangeding in parallel, the first conveyer belt is positioned at above the second conveyer belt and the first conveyer belt
The feeding end to the second conveyer belt is rectified in discharging, and the second conveyer belt is positioned at above the 3rd conveyer belt and the second conveying
The feeding end to the 3rd conveyer belt is rectified in the discharging of band.
Building porcelain granule production line the most according to claim 1, it is characterised in that: described sintering kiln body
Raw material ball arrival end connects chimney.
Building porcelain granule production line the most according to claim 1, it is characterised in that: described sintering kiln body
Raw material ball arrival end is towards the downward-sloping 1～5 degree of setting of the grog ball port of export.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620336292.0U CN205616801U (en) | 2016-04-20 | 2016-04-20 | Architecture keramics production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620336292.0U CN205616801U (en) | 2016-04-20 | 2016-04-20 | Architecture keramics production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205616801U true CN205616801U (en) | 2016-10-05 |
Family
ID=57027717
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620336292.0U Expired - Fee Related CN205616801U (en) | 2016-04-20 | 2016-04-20 | Architecture keramics production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205616801U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106966706A (en) * | 2017-03-24 | 2017-07-21 | 山东磐石刚玉有限公司 | The technique and the technique device therefor of white fused alumina plating cobalt oxide |
| CN107414627A (en) * | 2017-08-25 | 2017-12-01 | 重庆市环岛机械制造有限公司 | Auto parts machinery burr remover |
| CN108580538A (en) * | 2018-04-11 | 2018-09-28 | 胡亚勇 | A kind of municipal administration afforestation soil environmental protection repair process device and method |
-
2016
- 2016-04-20 CN CN201620336292.0U patent/CN205616801U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106966706A (en) * | 2017-03-24 | 2017-07-21 | 山东磐石刚玉有限公司 | The technique and the technique device therefor of white fused alumina plating cobalt oxide |
| CN106966706B (en) * | 2017-03-24 | 2019-03-26 | 山东磐石刚玉有限公司 | The technique and the technique device therefor of white fused alumina plating cobalt oxide |
| CN107414627A (en) * | 2017-08-25 | 2017-12-01 | 重庆市环岛机械制造有限公司 | Auto parts machinery burr remover |
| CN108580538A (en) * | 2018-04-11 | 2018-09-28 | 胡亚勇 | A kind of municipal administration afforestation soil environmental protection repair process device and method |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161005 Termination date: 20210420 |
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| CF01 | Termination of patent right due to non-payment of annual fee |