CN205603656U - Liquid slag conveyer of low -cost electroslag furnace high temperature - Google Patents

Liquid slag conveyer of low -cost electroslag furnace high temperature Download PDF

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Publication number
CN205603656U
CN205603656U CN201620223625.9U CN201620223625U CN205603656U CN 205603656 U CN205603656 U CN 205603656U CN 201620223625 U CN201620223625 U CN 201620223625U CN 205603656 U CN205603656 U CN 205603656U
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slag
low
temperature
transporter
crystallizer
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CN201620223625.9U
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王飞
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Dongguan Gangyan Hyde Metal Material Research Institute Co Ltd
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Dongguan Gangyan Hyde Metal Material Research Institute Co Ltd
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Abstract

The utility model discloses a liquid slag conveyer of low -cost electroslag furnace high temperature, it includes V shaped steel groove, flame retardant coating and temperature monitoring means. Adopt this device lead sediment flow more stable, can not splash and on crystallizer and former electrode the slagging scorification tumour, the life of extension crystallizer, secondly, this device makes electroslag furnace melt cinder start the enable, avoids consuming former electrode and make ingot casting bottom quality variation when crystallizer interior electric polarization sediment, perhaps adopts at crystallizer interior graphite electrode ization sediment, later sediment liquid crust when changing former electrode, and whole electroslag process is more stable, is favorable to electroslag process control, has improved the ingot casting quality. Thirdly, compare down the injection method and annotate the sediment, adopt this device to improve electroslag process efficiency, the cost is reduced. Fourthly, this device simple manufacture, low cost.

Description

A kind of Low-cost electric slag hearth high-temperature liquid furnace slag transporter
Technical field
This utility model relates to the technical field of metallurgical industry equipment, is specifically related to a kind of Low-cost electric slag hearth high-temperature liquid furnace slag transporter.
Background technology
Along with the fast development of world industry, metallurgical equipment is required more and more higher, to produce the metal material of higher performance by manufacturing.It is suggested from the electroslag metallurgy forties in last century, owing to electroslag metallurgy technology for gold is had a series of superiority, as the superiority (high purity, organize fine and closely woven, any surface finish) of metallicity, economic reasonability (equipment be simple and convenient to operate, producing cost high less than vacuum arc remelting, metal lumber recovery) and technique stable motility can controllability, electroslag metallurgy obtains fast development in countries in the world.It is applied to every field, including Aeronautics and Astronautics, electronics, atomic energy.
Electroslag Process refers to fill melted slag in copper water mold, and consutrode one end is inserted in slag.Consutrode, slag bath, metal bath, steel ingot, bottom water case form loop by short net wire and transformator.In galvanization, slag bath releases Joule heat, is gradually melted consutrode termination, and motlten metal pools drop, through slag bath, falls into crystallizer, forms metal bath, by water-cooled effect, be quickly solidified to form steel ingot.In the electrode tip droplet formation stage, and drop drips the stage through slag bath, and steel-slag is fully contacted, and nonmetallic inclusionsin steel is absorbed by slag.In steel, harmful element (sulfur, lead, antimony, bismuth, stannum) is relatively efficiently removed by steel-slag reaction and high-temperature gasification.Liquid metal, under slag bath covers, substantially avoid and reoxidizes.Because fusing, refine, solidification in copper water mold, this has just stopped the refractory material pollution to steel.Before ingot solidification, there are metal bath and slag bath in its upper end, play insulation and feeding effect, it is ensured that the compactness of steel ingot.The slag bath risen forms one layer of thin skull on crystallizer inwall, not only makes surface of steel ingot bright and clean, also rises and insulate and heat-blocking action, makes more heat to lower conduction, beneficially steel ingot crystallographic orientation from bottom to top.
Electroslag Process can be divided into four-stage as described above: the starting the arc, slag making, remelting, feeding.Two kinds can be divided into again: the first is that the starting the arc, slag making, remelting, feeding four-stage complete entirely in crystallizer according to four-stage;The second starting the arc, slag making complete at other slag making device, treat slag making to complete slag liquid to import in crystallizer to carry out follow-up remelting, feeding.For the first process, owing to the starting the arc and slag making are highly unstable, if the direct starting the arc and slag making easily cause crystallizer damage in crystallizer, reduce the life-span of crystallizer;And use this process to be usually directly to change slag with primary electrode or change primary electrode again with the complete slag of graphite electrodeization and carry out follow-up phase, it is easily caused primary electrode fusing with primary electrode slag, makes bottom ingot casting second-rate;Carrying out follow-up phase again with the complete slag of graphite electrodeization, when changing primary electrode, slag liquid easily crusts.For second process according to injection mode in crystallizer can be divided into upper pouring-in and under pouring-in, in employings, pouring-in slag liquid easily splashes in dross on crystallizer and primary electrode, cause crystallizer and primary electrode damage;Under employing pouring-in for mold structure require height, make with high costs.
Utility model content
In order to solve the problems referred to above, a kind of Low-cost electric slag hearth high-temperature liquid furnace slag transporter disclosed in this utility model.
This utility model be the technical scheme is that for achieving the above object
A kind of Low-cost electric slag hearth high-temperature liquid furnace slag transporter, it includes V-type steel tank, flame retardant coating and device for monitoring temperature, described V-type steel tank surface is provided with 2-4cm flame retardant coating, described flame retardant coating is the most thickening to bottom by edge, and described device for monitoring temperature is to flow into the temperature thermocouple of embedment between flame retardant coating and the steel tank of end at molten steel.
Described V-type steel tank is that ordinary carbon steel, low-alloy steel, medium alloy steel or high temperature alloy are prepared from.
Described flame retardant coating is proportioning: refractory cement: fire sand: water=2:3:3, has stuck with paste and has air-dried 8 hours after concrete, 400 DEG C-600 DEG C dry within 6 hours, be prepared from stick to V-type steel tank inner surface, the high temperature resistant temperature of described flame retardant coating is 1500 DEG C.
Described transporter is arranged on slag liquid to be provided between device and slag liquid receiving device, and installing gradient is 45-65 degree.
Described temperature thermocouple is infrared radiation thermometer or infrared thermoviewer.
It is provided with iron chains in the middle part of described transporter, is connected with overhead traveling crane by iron chains.
The utility model has the advantage of:
1. make simple, with low cost;
2. use upper pouring-in deslagging, obtain suitable angle by test of many times, make slag liquid stable, i.e. will not splash and also will not cross slow due to flow velocity and cause slag liquid to solidify, extend the service life of crystallizer;
3. this device makes the startup of electroslag furnace melt cinder be possibly realized, it is to avoid makes degradation bottom ingot casting with consumption primary electrode during electric polarization slag in crystallizer, or uses in crystallizer with graphite electrode slag, afterwards the slag liquid crust when changing primary electrode;And whole Electroslag Process is more stable, beneficially Electroslag Process controls, and improves ingot quality.
4. compare lower injection method note slag, use this device to improve Electroslag Process efficiency, reduce cost.
5. this device is installed simple, can install angle according to detection temperature and the regulation of liquid stream situation.
Below in conjunction with the accompanying drawings with detailed description of the invention, this utility model is further illustrated.
Accompanying drawing explanation
Fig. 1 is the structural representation of the Low-cost electric slag hearth high-temperature liquid furnace slag transporter of the present embodiment.
In figure: 1.V shaped steel groove, 2. flame retardant coating, 3. iron chains, 4. temperature thermocouple.
Detailed description of the invention
Embodiment, see Fig. 1, the Low-cost electric slag hearth high-temperature liquid furnace slag transporter that the present embodiment provides, it includes V-type steel tank 1, flame retardant coating 2 and device for monitoring temperature, described V-type steel tank 1 is provided with 2-4cm flame retardant coating 2, described flame retardant coating 2 is the most thickening to bottom by edge, and described V-type steel tank 1 is provided with molten steel and flows into end, flows at molten steel and imbeds temperature thermocouple 4 between flame retardant coating 2 and the steel tank of end.Described V-type steel tank 1 is ordinary carbon steel, low-alloy steel, medium alloy steel or high temperature alloy, selects one V-groove of 3-5mm Plate Welding, trough rim money 100mm, angle 125 degree, length 1000mm (adjustable length);Described flame retardant coating 2 is proportioning: refractory cement: fire sand: water=2:3:3, has stuck with paste and has air-dried 8 hours after concrete, 400 DEG C-600 DEG C dry within 6 hours, be prepared from stick to V-type steel tank 1 inner surface, the high temperature resistant temperature of described flame retardant coating 2 is 1500 DEG C.Use this transporter that the starting the arc of Electroslag Process and slag making stage can be made to carry out at other device, after slag is made, in high-temperature liquid state slag being imported crystallizer with this device, directly start remelting.
V-type steel tank 1 (end face) can be square, rectangle, round, semi-circular.
Described transporter is arranged on slag liquid to be provided between device and slag liquid receiving device, installing gradient is 45-65 degree, i.e. angle A is 45-65 degree, can avoid crossing ambassador's slag liquid because of angle and splash or angle too small causes slag liquid to crust on transporter, it is possible to avoid that temperature is too high makes V-groove deform.If monitoring temperature is more than 600 DEG C, the most suitably tunes up transporter and be horizontally mounted angle.
Described temperature thermocouple 4 is infrared radiation thermometer or infrared thermoviewer, the temperature conditions of monitoring conveying trough.
It is provided with iron chains 3 in the middle part of described transporter, is connected with overhead traveling crane by iron chains 3, according to monitoring temperature and liquid stream size adjustment transporter and being horizontally mounted angle when transmitting slag liquid.
Operation principle of the present utility model, uses this transmission system that the starting the arc of Electroslag Process and slag making stage can be made to carry out at other device, after slag is made, directly starts remelting in high-temperature liquid state slag being imported crystallizer with this device.Due to the more violent starting the arc with change slag and carry out at other special devices, one is that to use this device to lead slag slag stream more stable, will not splash and on crystallizer and primary electrode slagging scorification tumor, extend the service life of crystallizer;Two is that this device makes the startup of electroslag furnace melt cinder be possibly realized, it is to avoid makes degradation bottom ingot casting with consumption primary electrode during electric polarization slag in crystallizer, or uses in crystallizer with graphite electrode slag, afterwards the slag liquid crust when changing primary electrode;And whole Electroslag Process is more stable, beneficially Electroslag Process controls, and improves ingot quality.Three is to compare lower injection method note slag, uses this device to improve Electroslag Process efficiency, reduces cost.Four is that this device makes simply, with low cost.
This utility model is not limited to above-mentioned embodiment, uses or approximate construction identical with this utility model above-described embodiment or device, and other obtained are for Low-cost electric slag hearth high-temperature liquid furnace slag transporter, all within protection domain of the present utility model.

Claims (5)

1. a Low-cost electric slag hearth high-temperature liquid furnace slag transporter, it is characterized in that: it includes V-type steel tank, flame retardant coating and device for monitoring temperature, described V-type steel tank surface is provided with 2-4cm flame retardant coating, described flame retardant coating is the most thickening to bottom by edge, and described device for monitoring temperature is to flow into the temperature thermocouple of embedment between flame retardant coating and the steel tank of end at molten steel.
Low-cost electric slag hearth high-temperature liquid furnace slag transporter the most according to claim 1, it is characterised in that: described V-type steel tank is that ordinary carbon steel, low-alloy steel, medium alloy steel or high temperature alloy are prepared from.
Low-cost electric slag hearth high-temperature liquid furnace slag transporter the most according to claim 1, it is characterised in that: described transporter is arranged on slag liquid to be provided between device and slag liquid receiving device, and installing gradient is 45-65 degree.
Low-cost electric slag hearth high-temperature liquid furnace slag transporter the most according to claim 1, it is characterised in that: described temperature thermocouple is infrared radiation thermometer or infrared thermoviewer.
Low-cost electric slag hearth high-temperature liquid furnace slag transporter the most according to claim 1, it is characterised in that: it is provided with iron chains in the middle part of described transporter, is connected with overhead traveling crane by iron chains.
CN201620223625.9U 2016-03-21 2016-03-21 Liquid slag conveyer of low -cost electroslag furnace high temperature Active CN205603656U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620223625.9U CN205603656U (en) 2016-03-21 2016-03-21 Liquid slag conveyer of low -cost electroslag furnace high temperature

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620223625.9U CN205603656U (en) 2016-03-21 2016-03-21 Liquid slag conveyer of low -cost electroslag furnace high temperature

Publications (1)

Publication Number Publication Date
CN205603656U true CN205603656U (en) 2016-09-28

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