CN205574347U - Tobacco bale transfer passage cigarette quality detection device - Google Patents
Tobacco bale transfer passage cigarette quality detection device Download PDFInfo
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- CN205574347U CN205574347U CN201620291360.6U CN201620291360U CN205574347U CN 205574347 U CN205574347 U CN 205574347U CN 201620291360 U CN201620291360 U CN 201620291360U CN 205574347 U CN205574347 U CN 205574347U
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Abstract
The utility model discloses a tobacco bale transfer passage cigarette quality detection device, include control module, aluminium foil paper detection module, orientation module, stick up limit detection module and reject the module, orientation module is used for confirming aluminium foil paper detection range to send aluminium foil paper detection range for control module, aluminium foil paper detection module is used for detecting the disappearance and the damage of aluminium foil paper to detect signal transmission with aluminium foil paper and give control module, it is used for detecting tobacco bale merchant label and sticks up the limit condition to stick up limit detection module to to discuss label sticks up limit signal transmission for control module, reject the module and receive the rejection signal that control module sent, and reject bad cigarette. The utility model discloses a signal acquisition and the PLC program control of sensor can detect high -efficiently and reject aluminium foil paper defect and stick up the sick defect cigarette on limit with merchant label, help improving the cigarette quality, have effectively avoided sick defect plume to go into cigarette market.
Description
Technical field
This utility model belongs to cigarette packer equipment technical field, particularly to a kind of cigarette packet conveying channel cigarette quality detection device.
Background technology
Packer all quality testings for aluminium-foil paper in packaging process are all to wrap before cigarette wraps up in bag at label paper to carry out, cigarette is wrapped up in and is wrapped in the aluminium-foil paper breakage or aluminium-foil paper disappearance produced in No. three wheels, No. four wheel packaging processs, and equipment all cannot detect rejecting automatically.In actual production process, occur in that the small box cigarette of scarce aluminium-foil paper or aluminium-foil paper breakage is mixed into the phenomenon in finished product barrel to some extent, and after the breakage of the aluminium-foil paper of small box cigarette or aluminium-foil paper lack, often make cigarette lose in No. three wheels, No. four wheel packaging processs and cause scarce of small box cigarette, thus bring serious quality accident.Additionally, label paper does not the most exist the detection of label paper degumming alice after gluing folds parcel, in capsule transfer passage, occur in that more label paper degumming alice phenomenon, easily affect downstream machine operation, cause equipment downtime fault and quality problems.
At present, damaged for this aluminum-foil paper of packing machine and label paper alice phenomenon can use CCD outward appearance detection technique, wherein aluminium-foil paper defects detection photographic head is arranged on packer 5 wheel above, the detection of capsule tobacco bale outward appearance is then that CCD is arranged on transfer passage, although this detection method accuracy in detection is high, can effectively detect including this smaller defect of aluminium-foil paper fold and be rejected, but detection installation cost is high, poor stability, and installation and debugging are inconvenient, either installation personnel or later maintenance personnel are required for higher technical merit.
The utility model of Patent No. 2012206507711 discloses a kind of cigarette packer small box aluminum foil paper detection device, the method uses inductance approach switch to detect the integrity degree of aluminium-foil paper, its installation site is also in No. five wheel positions, corresponding rejecting is to take turns position at No. six, although this device is capable of detecting the aluminium-foil paper breakage disappearance in capsule tobacco bale and capsule label paper degumming alice in real time, but this device complicated integral structure, the convenience of installation and debugging is low, this device is arranged on device interior simultaneously, the integrity of original packaging facilities there is certain impact, once break down, the properly functioning of original packaging facilities will certainly be affected.
Summary of the invention
The purpose of this utility model is to provide for a kind of cigarette packet conveying channel cigarette quality that can detect the aluminium-foil paper breakage disappearance in capsule tobacco bale and label paper degumming alice detection device.
To this end, the technical solution of the utility model is: a kind of cigarette packet conveying channel cigarette quality detection device, including control module, aluminium-foil paper detection module, locating module, alice detection module and rejecting module；
Described locating module is used for determining aluminium-foil paper detection range, and aluminium-foil paper detection range is sent to control module；Locating module includes the first location Fibre Optical Sensor and the second location Fibre Optical Sensor, and locating module is arranged on " L " shape support；" L " shape support is made up of horizontal plane and vertical plane, horizontal plane is fixed on sensor fixed support, vertical plane is provided with the first long slot bore and second long slot bore of level, the first location Fibre Optical Sensor and the second location Fibre Optical Sensor and is separately mounted to the first long slot bore two ends；
Described aluminium-foil paper detection module is for detecting disappearance and the breakage of aluminium-foil paper, and aluminium-foil paper is detected signal is sent to control module；Aluminium-foil paper detection module includes the first inductance approach switch and the second inductance approach switch, and first, second inductance approach switch is arranged on sensor fixed support, and sensor fixed support is arranged on cigarette packet conveying channel backplate；
Described alice detection module is used for detecting cigarette packet label paper alice situation, and label paper alice signal is sent to control module；Alice detection module includes that alice detects photoelectric sensor, and alice detection photoelectric sensor is arranged in the second long slot bore on " L " shape support vertical plane；
Described rejecting module receives the rejecting signal that control module sends, and rejects bad cigarette；Rejecting module to include rejecting electromagnetic valve and rejecting synchronizable optical electric transducer, reject synchronizable optical electric transducer and be arranged on the 3rd long slot bore rejecting support, reject support and be arranged on cigarette packet conveying channel backplate, the rejecting valve rejecting electromagnetic valve is placed in the 3rd long slot bore.
During utility model works, control module uses PLC, PLC determines aluminium-foil paper detection range according to the pulse width of the location Fibre Optical Sensor in locating module, two location Fibre Optical Sensors are arranged in the first long slot bore, the relevant position of two location Fibre Optical Sensors can be adjusted, i.e. adjust aluminium-foil paper detection range；The positional distance of location Fibre Optical Sensor is the most remote, and whole detection range is the biggest, but the position of two groups of location Fibre Optical Sensors is necessarily less than cigarette case length；In this pulse width range, there is low level signal in any sensor in aluminium-foil paper detection module, namely there is can't detect the situation of aluminium-foil paper, the internal register of PLC carries out displacement immediately and latches, when tobacco bale arrives and rejects synchronization optical fiber, trigger the rejecting electromagnetic valve work rejecting module, utilize rejecting valve to be blown into by cigarette case in bad cigarette collecting box；Alice detection module detection capsule cigarette packet label paper alice situation, as long as alice detection photoelectric sensor has any rising edge to trigger signal, the set immediately of the internal register of PLC, carry out displacement again to latch, equally, when tobacco bale arrives and rejects synchronization optical fiber, trigger the rejecting electromagnetic valve work rejecting module, reject bad cigarette.This utility model simple in construction, installation and debugging are conveniently, signals collecting and PLC program by sensor control, realization is real-time to the quality of capsule tobacco bale, continuous detecting, can detect and reject the defect cigarette of aluminium-foil paper defect and label paper alice efficiently, it is favorably improved cigarette quality, effectively prevent defect plume and enter cigarette market.
Accompanying drawing explanation
It is described in further detail below in conjunction with accompanying drawing and embodiment of the present utility model
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is structured flowchart of the present utility model.
Figure is labeled as: first inductance approach switch the 11, second inductance approach switch 12, sensor fixed support 2, cigarette packet conveying channel 3, backplate 4, first position Fibre Optical Sensor 51, second and position Fibre Optical Sensor 52, " L " shape support the 6, first long slot bore the 61, second long slot bore 62, alice detection photoelectric sensor 7, rejecting synchronizable optical electric transducer 81, rejecting valve 82, reject support the 9, the 3rd long slot bore 91.
Detailed description of the invention
See accompanying drawing.The present embodiment includes PLC, aluminium-foil paper detection module, locating module, alice detection module and rejects module；Aluminium-foil paper detection range is sent to controller by locating module, and aluminium-foil paper is detected signal and is sent to controller by aluminium-foil paper detection module, and label paper alice signal is sent to controller by alice detection module；Controller sends rejects signal to rejecting module, control rejecting module work.
The aluminium-foil paper detection module of the present embodiment includes the first inductance approach switch 11 and the second inductance approach switch 12, first, second inductance approach switch is separately mounted on two sensor fixed supports 2, two sensor fixed supports are separately mounted on the backplate 4 of cigarette packet conveying channel 3 both sides, and the first inductance approach switch 11 and the second inductance approach switch 12 detect the breakage of cigarette case positive and negative aluminium-foil paper or deletion condition respectively；
Described locating module includes the first location Fibre Optical Sensor 51 and the second location Fibre Optical Sensor 52, and locating module is arranged on " L " shape support 6；" L " shape support 6 is made up of horizontal plane and vertical plane, horizontal plane is fixed on sensor fixed support, vertical plane is provided with the first long slot bore 61 and the second long slot bore 62 of level, the first location Fibre Optical Sensor and the second location Fibre Optical Sensor and is separately mounted to the first long slot bore two ends；The pulse width of two groups of location Fibre Optical Sensors is used for determining that aluminium-foil paper detection range, two groups of location Fibre Optical Sensors are arranged in the first long slot bore, can adjust the relevant position of two groups of location Fibre Optical Sensors, i.e. adjust aluminium-foil paper detection range；The positional distance of location Fibre Optical Sensor is the most remote, and whole detection range is the biggest, but the position of two groups of location Fibre Optical Sensors is necessarily less than cigarette case length；Alice detection module includes that alice detects photoelectric sensor 7, and alice detection photoelectric sensor is arranged in the second long slot bore 62 on " L " shape support vertical plane；Described rejecting module includes rejecting electromagnetic valve and rejecting synchronizable optical electric transducer 81, reject synchronizable optical electric transducer to be arranged on the 3rd long slot bore 91 rejecting support 9, rejecting support to be arranged on cigarette packet conveying channel backplate 4, the rejecting valve 82 rejecting electromagnetic valve is placed in the 3rd long slot bore.
The PLC model of the present embodiment is siemens PLC, and several groups of sensors connect the M end of siemens PLC PLC, input port and DC24V end respectively, rejects electromagnetic valve and connects M end and the Q0.0 end of siemens PLC PLC control system.
During the present embodiment work, PLC determines aluminium-foil paper detection range according to the pulse width of the first location Fibre Optical Sensor 51 and the second location Fibre Optical Sensor 52；In this pulse width range, no matter there is low level signal in the first inductance approach switch 11 or the second inductance approach switch 12, namely there is can't detect the situation of aluminium-foil paper, the internal register of PLC carries out displacement immediately and latches, when tobacco bale arrives and rejects synchronization optical fiber, trigger the rejecting electromagnetic valve work rejecting module, reject valve 82 by passage breach, cigarette case to be blown in bad cigarette collecting box, the reset of rejecting electromagnetic valve both can be triggered (namely cigarette case is blown off and rejects the closedown reset of synchronizable optical electric transducer rear electromagnetic valve) by the low level rejecting synchronizable optical electric transducer 81, can also be by turning off after internal time relay time delay 1S.Alice detection module detection capsule cigarette packet label paper alice situation, as long as the alice detection photoelectric sensor 7 being positioned at about 0.5 cm position above cigarette case has any rising edge to trigger signal in cigarette case course of conveying, the set immediately of PLC internal register, carry out displacement again to latch, after cigarette case triggers and rejects synchronization optical fiber, trigger the rejecting electromagnetic valve work rejecting module, reject bad cigarette.
The structure that the present embodiment is provided is relatively simple, installation and debugging are convenient, the cost of equipment set about 3000 yuan, production efficiency according to current GD packer and quality defect statistics, the defect cigarette that a set of equipment could detect and reject aluminium-foil paper defect and label paper alice in 1 year is about 80 bags, effectively prevent defect plume and enters cigarette market.Additionally, the reliability of this set detection device is the highest, without carrying out extra maintenance in routine work, service life is more than 10 years.For quality accident, the fund input of early stage still has the highest cost performance.
Claims (1)
1. a cigarette packet conveying channel cigarette quality detection device, it is characterised in that: include control module, aluminium-foil paper detection module, locating module, alice detection module and reject module；
Described locating module is used for determining aluminium-foil paper detection range, and aluminium-foil paper detection range is sent to control module；Locating module includes the first location Fibre Optical Sensor and the second location Fibre Optical Sensor, and locating module is arranged on " L " shape support；" L " shape support is made up of horizontal plane and vertical plane, horizontal plane is fixed on sensor fixed support, vertical plane is provided with the first long slot bore and second long slot bore of level, the first location Fibre Optical Sensor and the second location Fibre Optical Sensor and is separately mounted to the first long slot bore two ends；
Described aluminium-foil paper detection module is for detecting disappearance and the breakage of aluminium-foil paper, and aluminium-foil paper is detected signal is sent to control module；Aluminium-foil paper detection module includes the first inductance approach switch and the second inductance approach switch, and first, second inductance approach switch is arranged on sensor fixed support, and sensor fixed support is arranged on cigarette packet conveying channel backplate；
Described alice detection module is used for detecting cigarette packet label paper alice situation, and label paper alice signal is sent to control module；Alice detection module includes that alice detects photoelectric sensor, and alice detection photoelectric sensor is arranged in the second long slot bore on " L " shape support vertical plane；
Described rejecting module receives the rejecting signal that control module sends, and rejects bad cigarette；Rejecting module to include rejecting electromagnetic valve and rejecting synchronizable optical electric transducer, reject synchronizable optical electric transducer and be arranged on the 3rd long slot bore rejecting support, reject support and be arranged on cigarette packet conveying channel backplate, the rejecting valve rejecting electromagnetic valve is placed in the 3rd long slot bore.
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| CN201620291360.6U CN205574347U (en) | 2016-04-11 | 2016-04-11 | Tobacco bale transfer passage cigarette quality detection device |
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| CN201620291360.6U CN205574347U (en) | 2016-04-11 | 2016-04-11 | Tobacco bale transfer passage cigarette quality detection device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106586069A (en) * | 2016-11-30 | 2017-04-26 | 河南中烟工业有限责任公司 | Small packet aluminum foil damage detection device of packing machine |
| CN108891687A (en) * | 2018-08-30 | 2018-11-27 | 红塔烟草(集团)有限责任公司 | Drop in leaf mechanism and defect cigarette packet sorter, method and cigarette packer |
| CN109110241A (en) * | 2018-10-26 | 2019-01-01 | 龙岩烟草工业有限责任公司 | Cigarette packer |
| CN109709921A (en) * | 2018-12-27 | 2019-05-03 | 浙江中烟工业有限责任公司 | A kind of cigarette coiling process method that list Zhi Zhiliang real time data is synchronized by branch online |
-
2016
- 2016-04-11 CN CN201620291360.6U patent/CN205574347U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106586069A (en) * | 2016-11-30 | 2017-04-26 | 河南中烟工业有限责任公司 | Small packet aluminum foil damage detection device of packing machine |
| CN106586069B (en) * | 2016-11-30 | 2022-09-23 | 河南中烟工业有限责任公司 | Packagine machine capsule aluminium paper breakage detection device |
| CN108891687A (en) * | 2018-08-30 | 2018-11-27 | 红塔烟草(集团)有限责任公司 | Drop in leaf mechanism and defect cigarette packet sorter, method and cigarette packer |
| CN109110241A (en) * | 2018-10-26 | 2019-01-01 | 龙岩烟草工业有限责任公司 | Cigarette packer |
| CN109709921A (en) * | 2018-12-27 | 2019-05-03 | 浙江中烟工业有限责任公司 | A kind of cigarette coiling process method that list Zhi Zhiliang real time data is synchronized by branch online |
| CN109709921B (en) * | 2018-12-27 | 2020-09-22 | 浙江中烟工业有限责任公司 | Method for synchronizing online single-cigarette quality real-time data one by one in cigarette rolling process |
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