CN205554816U - Burger automatic production line - Google Patents

Abstract

The utility model discloses a burger automatic production line has set gradually burger make -up machine, decocting pond, precooling pond, spiral frozen machine, separating centrifuge, translation sorting machine, climbing conveyer belt, packagine machine, case packer, case erecting machine, hacking machine, switch board, a serial communication port, burger make -up machine and decocting pond set up respectively to four rows, and the every row of burger make -up machine and decocting pond interconnect, and per two rows of adjacent decocting ponds are connected with one row of precooling pond respectively, and the discharge end in every row of precooling pond is connected with the spiral frozen machine respectively, and the other end of every spiral frozen machine is provided with the separating centrifuge respectively, and the discharge end of every separating centrifuge is provided with the translation sorting machine respectively, climbing conveyer belt, packagine machine are provided with three groups respectively, and every group climbing conveyer belt, packagine machine be interconnect respectively. The utility model discloses degree of automation and production efficiency are high, have both reduced personnel, can accomplish continuous production again, not only improve the product quality, improve the product taste moreover.

Description

A kind of meat ball automatic assembly line

Technical field

This utility model relates to a kind of quick-freezing meat products production line, a kind of meat ball automatic assembly line.

Background technology

At present, known quick-freezing meat products processing mode, mainly based on quick freezing repository, puts into quick-freezing frame, people after molding steaming and decocting Work puts into freezer quick-freezing, and then packaging, coding, vanning, joint sealing, piling are based on craft, after molding decocting in water, enters after putting into unwheeling Quick freezing repository (is used for holding product, enter the special-purpose vehicle of quick freezing repository), quick-freezing a period of time, and product reaches requirement temperature outbound, carries out Packaging, needs that in packaging process unwheeling product is manually put on packer hopper or package post, and tapped separation of synechia and produces Product, hand-filling or Machinary Packaging, by man power encasement, piling after having packed, manually participate in link, product quality in production process Control with health difficulty.

Utility model content

Technical problem to be solved in the utility model is to provide a kind of meat ball automatic assembly line, not only improves product quality And production efficiency, and reduce manual intervention link, improve product quality, product stability and health.

For solving above-mentioned technical problem, the technical solution of the utility model is: a kind of meat ball automatic assembly line, sets gradually There are apparatus for forming meatball, decocting in water pond, pre-cooling pond, screw fast refreezer, seperator, translation sorter, climbing conveyer belt, packer, dress Punch-out equipment, case unpacker, stacking machine, switch board, it is characterised in that described apparatus for forming meatball and decocting in water pond are respectively set to four rows, and Often row's apparatus for forming meatball and decocting in water pond are connected with each other, and the decocting in water pond that every two rows are adjacent is connected with row's pre-cooling pond respectively, and often row is pre- The discharge end of cold drop is connected with screw fast refreezer respectively, and the other end of every screw fast refreezer is respectively arranged with seperator, every The discharge end of seperator is respectively arranged with translation sorter, and described climbing conveyer belt, packer are respectively arranged with three groups, and often group is climbed Slope conveyer belt, packer are mutually coupled, respectively, and wherein the conveyer belt translation respectively with two screw fast refreezers of climbing of both sides divides The machine that picks connects, and every packer is connected with flexible conveyer belt by transmission line respectively, and every transmission line is respectively arranged with metal Detector and checking device, the discharge end of each flexible conveyer belt is respectively arranged with recrater, case unpacker, cartoning sealing machine, three The outlet of cartoning sealing machine transmits with pipeline respectively and is connected, and the end of described pipeline is alignment buffer, and the end of described alignment buffer sets Be equipped with ink jet numbering machine, the wire body at described recrater rear be respectively arranged with three groups and push away punch-out equipment, three groups push away punch-out equipment respectively with three rows of bridges Buttress line is corresponding, is provided with a robot palletizer between described piling line.

As preferably, the side often arranging punch-out equipment is also respectively connected with the recrater of a band case unpacker.

Owing to have employed technique scheme, directly with a pre-cold line after product decocting in water, can be direct through cooling Enter instant freezer quick-freezing, quick-freezing complete heel seperator, quick-freezing adhesion is separated, separate heel translation sorter, to not conforming to Lattice product is picked, and can be separately delivered to packer while of picking, and so can do two kinds of Different Package specifications simultaneously Product, packer packed after through metal detector, the product of automatic rejection band metallic foreign body, sort followed by weight Machine, rejects packaging super, exposed, reduces super scarce packaging and come into the market, be then passed through pipeline and enter automatic boxing machine, paper Case has automatic case unpacking machine to provide, automatic joint sealing after installing, automatic stacking, and piling waits to be delivered to warehouse after completing, and reduces artificial Conveying process.

After molding decocting in water, being directly over pre-cold line and lower the temperature product, pre-cold line is made up of rustless steel guipure, pond, Stainless (steel) wire, with automatic lifting function, facilitates the hygienic cleaning of pond and guipure to work.Product is after quick-freezing, it may appear that viscous Even situation, installs seperator after quick-freezing additional, separates adhesion product, prevents automatic packaging machine from weighing inaccurate.Spiral quick-freezing Machine uses translation sorter between packer, can pick substandard products in the case of not stopping producing, and can be right Product is allocated, and whole line is plc control, and temperature, weight etc. automatically control, and directly product are directly entered speed by pre-cooling pond Freezing machine, instant freezer passes behind seperator can be directly entered packaging, installs rear automatic boxing joint sealing, identifies product by 69 yards Title, sprays date of manufacture batch number, piling of classifying, and by the combination of above equipment, promotes meat ball production efficiency, improves product Quality, is improved the stability of product, thus improves products taste by automated production.Product is after instant freezer, it may appear that Adhesion, will be unable to pack as being directly entered packer, therefore adds seperator and translation sorter, solves adhesion, and to secondary Product are picked, and are fully solved and produce the problem discontinuous, defect rate is high.

In sum, the utility model has the advantage of: automaticity and production efficiency are high, have both reduced personnel, and again can Accomplish to produce continuously, not only improve product quality, and improve products taste.

Accompanying drawing explanation

Fig. 1 is plan structure schematic diagram of the present utility model.

Fig. 2 is main TV structure schematic diagram of the present utility model.

In figure: 1, apparatus for forming meatball, 2, decocting in water pond, 3, pre-cooling pond, 4, screw fast refreezer, 5, seperator, 6, translation Sorter, 7, climbing conveyer belt, 8, packer, 9, metal detector, 10, checking device, 11, flexible conveyer belt, 12, cartoning sealing machine, 13, recrater, 14, case unpacker, 15, pipeline, 16, alignment buffer, 17, ink jet numbering machine, 18, push away punch-out equipment, 19, piling line, 20, robot palletizer.

Detailed description of the invention

Below in conjunction with specific embodiments and the drawings, this utility model is described further.

As shown in Fig. 1 Fig. 2, a kind of meat ball automatic assembly line, it is disposed with apparatus for forming meatball 1, decocting in water pond 2, pre-cooling pond 3, screw fast refreezer 4, seperator 5, translation sorter 6, climbing conveyer belt 7, packer 8, recrater 13, case unpacker 14, piling Machine, switch board, apparatus for forming meatball 1 and decocting in water pond 2 are respectively set to four rows, and often row's apparatus for forming meatball 1 interconnects mutually with decocting in water pond 2 Connecing, the decocting in water pond 2 that every two rows are adjacent is connected with row's pre-cooling pond 3 respectively, often row pre-cooling pond 3 discharge end respectively with spiral quick-freezing Machine 4 connects, and the other end of every screw fast refreezer 4 is respectively arranged with seperator 5, and the discharge end of every seperator 5 is respectively provided with Translation sorter 6, climbing conveyer belt 7, packer 8 is had to be respectively arranged with three groups, often group climbing conveyer belt 7, packer 8 phase respectively Connecting, wherein the climbing conveyer belt 7 of both sides is connected with the translation sorter 6 of two screw fast refreezers 4 respectively, every packer 8 are connected with flexible conveyer belt 11 by transmission line respectively, every transmission line is respectively arranged with metal detector 9 and weight sorts Machine 10, the discharge end of each flexible conveyer belt 11 is respectively arranged with recrater 13, case unpacker 14, cartoning sealing machine 12, three cartoning sealing machines The outlet of 12 transmits with pipeline respectively and is connected, and the end of pipeline is alignment buffer 16, and the end of alignment buffer 16 is provided with coding Machine 17, the wire body at recrater 13 rear is respectively arranged with three groups and pushes away punch-out equipment 18, and three groups push away punch-out equipment 18 and pile up neatly line with three rows of bridges respectively 19 is corresponding, is provided with a robot palletizer 20 between piling line 19, and the side often arranging punch-out equipment 14 has been also respectively connected with one The recrater 13 of platform band case unpacker 14.

Utility model works principle: meat ball molding includes apparatus for forming meatball 1, decocting in water pond 2, meat stuffing supplies through forming machine 1 Material transport pump, in rotary hollow gear, has two panels the most overlapping below gear, there is the sky of Semen Persicae shape centre, and two panels is on the contrary Constantly moving in direction, makes meat stuffing ball shape occur, falls into molding pond, and molding pond utilizes steam to heat water to a constant temperature Degree, and automatically control, it is provided with hot water circulating pump outside pond, draws water from rear end, pond, export at leading portion, formed from front to back Current, after meat ball falls in water, along with water movement, do not have adhesion situation, reduce and take material, and there is climbing rear end, molding pond Conveyer belt 7, one section is inserted basin bottom, above one section of pond, the meat ball boiled can be transported to subsequent processing.

Pre-cooling pond 3 includes two water-cooleds conveying ponds, is additionally arranged at the bottom rustless steel foraminous conveyer in pond, meat ball enter in After cold drop, by guipure drive meat ball advance, pond is continuously replenished water, pond end is provided with gap, utilize water source temperature to Meat ball is lowered the temperature, and reduces meat ball temperature, lowers the temperature through two sections of ponds, enters subsequent processing.

Screw fast refreezer 4 comprises vaporizer, blower fan, certainly piles up guipure, guipure power motor, and guipure is that spiral is piled up, meat Ball enters screw fast refreezer 4 from low side, high by guipure spiral heap, finally by high-end output meat ball, by controlling spiral rotating Power motor controls speed, controls the product quick-freezing time.

Sorting packaging comprises seperator 5, translation sorter 6, climbing conveyer belt 7, packer 8, after screw fast refreezer 4 With seperator 5, seperator 5 is made up of cylinder and motor, two parallel installations of cylinder, welds rule same size phase outside cylinder With rustless steel round steel, two cylinder round steel dislocation, by gear, two cylinders move round about, mutually do not have between round steel There is contact, when meat ball has adhesion situation, separated by round steel impact, enter translation sorter 6 after separation, translate sorter 6 are made up of electrical motor gearshift gear and rustless steel delivery chute, the delivery chute drive by change-speed gearing, and pace is less than rear back speed Degree, thus meat ball constantly travels forward, meat ball is laid in bottom delivery chute in motor process, and meat ball can be the most right in advancing Substandard product is picked, delivery chute end, is provided with gate, when packer stops to be expected, and closing gate, translate sorter 6 continue to run with, and can cache meat ball, meat ball is delivered to packer 8 bull is claimed by climbing elevator, bull claim by 16 little compositions that claim, 16 claim circular arrangement, and there is shaking device centre, claim to divide and struggle against up and down, are constantly entered by centre vibrations meat ball Entering elevating hopper, elevating hopper caches, and according to setting weight, hopper is called the most several weight combinations in the following text by 16, weighed up After one time, what hopper was not expected has upper caching hopper to supply, and continues the required weight of combination, it is possible to achieve consecutive weighings, claims Measuring entrance packer 8, packer is 8 vertical film packers, by film rolling device, sheet film roll is become flexible, underneath with Heat-sealable way is sealed, and after meat ball enters packaging, drum moves down, then seals up mouth with the position of envelope end opening, has cutting knife in the middle of heat-sealing bar, In sealing title, cutting off, packaging completes, and enters subsequent processing by 8 times conveyer belts of packer.

Vanning line comprises metal detector 9, checking device 10, flexible pipeline 11, cartoning sealing machine 12, recrater 13, opens Punch-out equipment 14, pipeline 15, rejected the product having metal impurities by metal detector 9, metal detector 9 conveying below Line 15 has upgrade function, when the product pipeline 15 that meets the requirements is motionless, when product has metal impurities, and pipeline 15 rear end declines, Product is delivered to substandard products district, and qualified products are by checking device 10, and checking device 10 pipeline 15 below has liter equally Level function, the product pipeline 15 that meets the requirements is motionless, when product does not meets setting weight deviation range, under pipeline 15 rear end Fall, product is delivered to the defective district of weight, and qualified products are delivered to recrater 13 through pipeline 15, by pipeline 15, gear Plate will package meat ball and be divided into two bags one group, totally two groups, recrater 13 sucker gripper, capture product, pass through Serve Motor Control Two axle handgrips, move above carton, drop in carton, and carton is provided by case unpacker 14, and case unpacker 14 automatically opens up carton, And seal carton end opening, and the carton of the product that takes a turn for the better is delivered at electromagnetic shaker through conveying cylinder, by product in vibrations box, Subsequently into cartoning sealing machine 12, seal carton suitable for reading, through flexible pipeline 11 to subsequent processing.

Stacking comprises alignment buffer 16, ink jet numbering machine 17, pushes away punch-out equipment 18, piling line 19, robot palletizer 20, seals case product and leads to Crossing pipeline 11 and be transported to alignment buffer 16, alignment buffer 16 is run carton distance of separation by gap, and rear regular entrance is sprayed Code district, completes the spraying of carton date of manufacture by ink jet type ink jet numbering machine 17, after having sprayed the date of manufacture, through barcode scanning, every kind of product Carton is provided with 69 yards, identifies product by scanning 69 yards, and lines are made up of three diatoms, followed by robot palletizer 20, permissible With three kinds of different products of time-code, by barcode scanning, product enters three passages, is then carried out piling, buttress dish by robot palletizer 20 Being automatically provided by chain, after the complete buttress of code, automatic transport is to product buffer area.

The foregoing is only the schematic detailed description of the invention of this utility model, be not limited to model of the present utility model Enclose.Any those skilled in the art, equivalent done on the premise of without departing from design of the present utility model and principle becomes Change and amendment, the scope of this utility model protection all should be belonged to.

Claims (2)

1. a meat ball automatic assembly line, is disposed with apparatus for forming meatball, decocting in water pond, pre-cooling pond, screw fast refreezer, separation Machine, translation sorter, climbing conveyer belt, packer, recrater, case unpacker, stacking machine, switch board, it is characterised in that: described meat Ball forming machine and decocting in water pond are respectively set to four rows, and often row's apparatus for forming meatball and decocting in water pond are connected with each other, and every two rows are adjacent Decocting in water pond is connected with row's pre-cooling pond respectively, and the discharge end often arranging pre-cooling pond is connected with screw fast refreezer respectively, every spiral speed The other end freezing machine is respectively arranged with seperator, and the discharge end of every seperator is respectively arranged with translation sorter, described climbing Conveyer belt, packer are respectively arranged with three groups, and often group climbing conveyer belt, packer are mutually coupled, respectively, the wherein climbing of both sides Conveyer belt is connected with the translation sorter of two screw fast refreezers respectively, and every packer is respectively by transmitting line and flexible conveying Band connects, and every transmission line is respectively arranged with metal detector and checking device, and the discharge end of each flexible conveyer belt divides Not being provided with recrater, case unpacker, cartoning sealing machine, the outlet of three cartoning sealing machines transmits with pipeline respectively and is connected, described pipeline End be alignment buffer, the end of described alignment buffer is provided with ink jet numbering machine, and the wire body at described recrater rear is respectively arranged with Three groups push away punch-out equipment, three groups push away punch-out equipment respectively with three rows of bridges buttress line corresponding, be provided with a piling machine between described piling line People.

2. a kind of meat ball automatic assembly line as claimed in claim 1, it is characterised in that: the side often arranging punch-out equipment connects the most respectively It is connected to the recrater of a band case unpacker.