CN205553118U - Intelligent material plastifying single line apparatus for producing - Google Patents

Abstract

The utility model discloses an intelligent material plastifying single line apparatus for producing, including the extrusion moulding machine, the cooling body, ejection of compact drive mechanism and cutting mechanism, the extrusion moulding machine is through the real time control of controller to motor and heating member, make plastic granules get into by heating and melting and even stirring in the extrusion chamber from the hopper, extruded from the discharge gate of die head at last, the product of being extruded is the cooling bath that the cooling body was passed in sharp pulling under ejection of compact drive mechanism's effect, make the product cooled off the design, passed through cutting mechanism by the product of cooling design and cut the product that becomes to need length, use the utility model discloses the time, the production process process of product is simple, great improvement production efficiency to because real time control and coordination are carried out through the controller to the production process of whole product, degree of automation and product precision improve by a wide margin, the production efficiency that has saved the cost and improved the product, and feasible product colour of producing is even simultaneously, make the product monochromatic effectual, and the outward appearance is pleasing to the eye.

Description

Intellectualized material plasticizing single line process units

Technical field

The utility model relates to a kind of plasticizing injection machine, particularly relates to the Intellectualized material plasticizing single line process units that a kind of production efficiency is high.

Background technology

Injection mo(u)lding is the main forming method of plastics, is characterized in that production efficiency is high, strong to the flexibility (adaptability) of operation of various plastics, and energy forming shape injecting products complicated, accurate in size, application is extensive.Its production process is: first the solid plastics of granular (or powdery) is plastified into and has the plastic melt that the plasticity of uniform density, viscosity and composition is good, make this kind of plastic melt possess certain flow rate by the certain pressure of applying again and inject in the die cavity entering molding die, after plastic melt cooling and shaping, the just available plastic products consistent with the mold cavity shapes got to know；But, existing injection machine is complicated due to device structure so that complex operation, and a lot of link needs to rely on workman by virtue of experience to carry out Artificial Control, and intelligence degree is low so that production efficiency and Product Precision are low.

Therefore, the Intellectualized material plasticizing single line process units that a kind of operation is simple, production efficiency is high and automaticity is high is needed badly.

Utility model content

The purpose of this utility model is to provide the Intellectualized material plasticizing single line process units that a kind of operation is simple, production efficiency is high, monochromatic and automaticity is high.

nullFor achieving the above object，The utility model provides a kind of Intellectualized material plasticizing single line process units，For being the product of hollow structure by plastic grain extrusion forming，Wherein，Described Intellectualized material plasticizing single line process units includes an extrusion shaping machine、Cooling body、Discharging traction mechanism and cutting mechanism，Described extrusion shaping machine includes support、Motor、Extruding screw、Barrel、Die head、Heating member、Hopper and controller，Described motor is installed on described support，The output shaft of described motor is connected with described extruding screw，Described barrel is installed on described support and in hollow structure，Described hollow structure forms extrusion chamber，Described extruding screw is horizontally set in described extrusion chamber，Described die head offers the adjustable die cavity of size，Described die cavity be level run through described die head，Described die head is docking of level with described barrel，And described die cavity is docked and connected with described extrusion chamber，The free end opening of described die cavity forms the discharging opening of extruded product，Described heating member is installed on described barrel and heats described extrusion chamber，Described hopper is installed on described support and is positioned at above described barrel，Described hopper is used for keeping in plastic grain and connects with described extrusion chamber，Described controller is electrically connected with described motor and heating member respectively；Described cooling body includes cooling bath and circulating slot, the discharging opening of described cooling bath and described die head is just to setting, some spray heads it are provided with in described cooling bath, when the product of the discharging opening extrusion of described die head is through described cooling bath, the water sprayed by described spray head carries out cooling and shaping to product, described spray head is connected with described circulating slot by water pipe, being additionally provided with the transverse-roller of some horizontally sets in described cooling bath, described transverse-roller carries in being articulated in described cooling bath and transmits the product extruded from described discharging opening；Described discharging traction mechanism includes fixed mount and the upper motor being arranged on described fixed mount, lower motor, upper rotating belt and lower rotating belt, described upper rotating belt is positioned at the surface of described lower rotating belt and gap therebetween and forms traction passage, described upper motor drives described upper rotating belt uniform rotation clockwise, described lower motor drives described lower rotating belt uniform rotation counterclockwise, the slewing rate of described upper rotating belt is identical with the slewing rate of described lower rotating belt, described product is sandwiched in described traction passage and is pulled out by upper rotating belt and the rotation of lower rotating belt；Described cutting mechanism includes bracing frame and the meter counter being installed on support frame as described above and cutter, support frame as described above is provided with the transmission hole matched with product design, described cutter are arranged in described transmission hole, and described meter counter detects product in real time and by the length of described transmission hole and controls described cutter and cut.

It is preferred that described die head includes upper die and lower die and mould bases, described upper mold is with lower mold in sliding up and down and parallel being arranged on described mould bases, and described lower mold is positioned at the underface of described upper mold, and the space between described upper mold and described lower mold forms described die cavity.

Preferably, some vertically arranged vertical rollers it are additionally provided with in described cooling bath, described in adjacent two, the space between vertical roller forms guide channel, and the product extruded from described discharging opening passes described guide channel, and described transverse-roller is positioned at the bottom of described guide channel.

nullCompared with prior art，Owing to motor and the real-time of heating member are controlled by the extrusion shaping machine of the utility model Intellectualized material plasticizing single line process units by controller，Make stable the entering extrusion chamber from hopper of plastic grain，And heated melted in extrusion chamber smoothly and uniform stirring，Finally it is extruded from its discharging opening under the die cavity effect of die head，The product being extruded under the effect of discharging traction mechanism by the cooling bath being drawn across cooling body linearly，When through cooling bath，Product is cooled down by the water that spray head is ejected，Finally make product temperature consistent with room temperature thus be finalized，The water wherein ejected from spray head is flowed into be recovered circulating slot again after cooling down product to be recycled，The product being finalized is sent in cutting mechanism under the upper rotating belt of discharging traction mechanism with the effect of lower rotating belt uniform rotation，So that product is at the uniform velocity by the sprocket hole of bracing frame，The product length by transmission hole is detected in real time due to meter counter，When meter counter detects that controlling cutter when product reaches demand by the length of transmission hole cuts product，Thus complete the production of product；Simultaneously, due also to controller is also electrically connected with upper motor and lower motor, make the hauling speed giving product at the upper rotating belt of the effect bottom discharge haulage gear of controller with lower rotating belt consistent with the product speed extruded from discharging opening, whole product is made to keep uniformity in transmission speed, it is ensured that the continuous production of product and the precision of product；In summary, when using the utility model Intellectualized material plasticizing single line process units, the production process operation of product is simple, it is greatly improved production efficiency, and owing to the production process of whole product is controlled and coordination in real time by controller, automaticity and Product Precision are greatly improved, and also save cost and further increase the production efficiency of product, make produced product colour uniform so that product monochrome is effective, appearance looks elegant simultaneously.

Accompanying drawing explanation

Fig. 1 is the structural representation of the utility model Intellectualized material plasticizing single line process units.

Fig. 2 is the structural representation of the extrusion shaping machine of the utility model Intellectualized material plasticizing single line process units.

Fig. 3 is the structural representation of die head in Fig. 2.

Fig. 4 is another angled arrangement schematic diagram of die head in Fig. 3.

Fig. 5 is the structural representation of the cooling body of the utility model Intellectualized material plasticizing single line process units.

Fig. 6 is the structural representation of the discharging traction mechanism of the utility model Intellectualized material plasticizing single line process units.

Fig. 7 is the structural representation of the cutting mechanism of the utility model Intellectualized material plasticizing single line process units.

Detailed description of the invention

With reference now to accompanying drawing, describing embodiment of the present utility model, element numbers similar in accompanying drawing represents similar element.

As shown in Figure 1, Intellectualized material of the present utility model plasticizing single line process units 500, including an extrusion shaping machine 100, cooling body 200, discharging traction mechanism 300 and cutting mechanism 400, described extrusion shaping machine 100 is for by product 1 that plastic grain extrusion forming is hollow structure, the product 1 that extrusion shaping machine 100 is extruded carries out cooling and shaping through cooling body 200, discharging traction mechanism 300 provides the tractive force that the product from extrusion shaping machine 100 extrusion moves forward, under the traction of discharging traction mechanism 300, the product 1 being finalized is cut into, through cutting mechanism 400, the product 1 needing length.Below in conjunction with Fig. 1-Fig. 7, the utility model Intellectualized material plasticizing single line process units 500 is described in further detail:

nullShown in Fig. 1-Fig. 4，The extrusion shaping machine 100 of the utility model Intellectualized material plasticizing single line process units 500 includes support 10、Motor 11、Extruding screw 12、Barrel 13、Heating member 14、Hopper 16、Controller 17 and die head 18，Described motor 11 is installed on described support 10，The output shaft of described motor 11 is connected with described extruding screw 12，Described barrel 13 is installed on described support 10 and in hollow structure，Described hollow structure forms extrusion chamber 131，Described extruding screw 12 is horizontally set in described extrusion chamber 131，Described die head 18 offers the adjustable die cavity of size 181，Described die cavity 181 runs through described die head 18 in level，Described die head 18 and described barrel 13 docking in level，And described die cavity 181 is docked and connected with described extrusion chamber 131，The free end opening of described die cavity 181 forms the discharging opening 182 of extruded product，Owing to the size of die cavity 181 is adjustable，Therefore in advance the size of die cavity 181 is regulated to consistent with the product size of required production，Thus enter into the molten plastic in die cavity 181 under the constraint and restriction of die cavity 181 from extrusion chamber 131，Just the product of required production with required die cavity 181 consistent size is formed again when the discharging opening 182 of die cavity 181 is extruded；Described heating member 14 is installed on described barrel 13 and heats described extrusion chamber 131, and specifically heating member 14 typically uses resistance wire or resistor rod energising to heat, and so heating is fast and heating-up temperature is stable；Described hopper 16 is installed on described support 10 and is positioned at above described barrel 13, and described hopper 16 connects with described extrusion chamber 131 so that loads and can enter directly under gravity in extrusion chamber 131 with the plastic grain in hopper 16；Described controller 17 is electrically connected with described motor 11 and heating member 14 respectively, realizes the rotation to motor 11 by controller 17, the heating of extrusion chamber 131 is controlled by heating member 14 in real time；During work, motor 11 is driven across the extruding screw 12 of extrusion chamber 131 under the control action of controller 17 and rotates in extrusion chamber 131, the plastic grain loaded in hopper 16 enters in extrusion chamber 131 by pipeline, enter the plastic grain in extrusion chamber 131 melted under the heat effect of heating member 14, and being stirred uniformly under the effect that extruding screw 12 rotates, final product 1 is extruded from discharging opening 182.

In conjunction with Fig. 1 and Fig. 5 Suo Shi, described cooling body 200 include cooling bath 21 and circulating slot 22, the discharging opening 182 of described cooling bath 21 and described die head 18 is just to setting, some spray heads 23 it are provided with in described cooling bath 21, when the product 1 that the discharging opening 182 of described die head 18 is extruded passes described cooling bath 21, the water sprayed by described spray head 23 carries out cooling and shaping to product 1, described cooling bath 21 is positioned at above described circulating slot 22 and the two mutual water pipe 24 connects so that the water that spray head 23 is sprayed is collected by circulating slot 22 by water pipe 24；Described spray head 23 connects with described circulating slot 22 by having the water pipe 26 of suction pump 25, and the water that suction pump 25 extracts in circulating slot 22 flows to spray head 23 by water pipe 26, so that the water that spray head 23 is sprayed is recycled, effectively saves water resource；The transverse-roller 27 of some horizontally sets it is additionally provided with in described cooling bath 21, described transverse-roller 27 carries in being articulated in described cooling bath 21 and transmits the product 1 from described discharging opening 182 extrusion, described transverse-roller 27, on the one hand product 1 is made to have object that it is carried when by long and narrow cooling bath 21, avoid product to occur bending and deformation because of gravity, on the other hand make to carry product 1 thereon by the pivot joint of transverse-roller 27, sliding friction (advance of product 1 drives transverse-roller 27 to rotate) is there is when advancing, it is greatly reduced the transverse-roller 27 abrasion to product 1, ensure that the quality of product 1.

nullShown in Fig. 1 and Fig. 6，Described discharging traction mechanism 300 includes fixed mount 31 and is arranged at the upper motor 32 on described fixed mount 31、Upper rotating belt 33、Lower motor 34 and lower rotating belt 35，Described upper rotating belt 33 is positioned at the surface of described lower rotating belt 35 and gap therebetween and forms traction passage，Described upper motor 32 is electrically connected with described controller 17 respectively with described lower motor 34，Specifically，Upper rotating belt 33 is wound on upper roller 36，Upper motor 32 drives upper roller 36 to rotate，Rotating of upper roller 36 drives upper rotating belt 33 wound on it to rotate，Lower rotating belt 35 is wound on bottom roller 37，Lower motor 34 drives bottom roller 37 to rotate，Rotating of bottom roller 37 drives lower rotating belt 35 wound on it to rotate，Described upper motor 32 drives described upper rotating belt 33 uniform rotation clockwise，Described lower motor 34 drives described lower rotating belt 35 uniform rotation counterclockwise，The upper rotating belt 33 that under the control action of described controller 17, motor 32 drives is identical with the slewing rate of the lower rotating belt 35 that lower motor 34 drives，Pulled out in product 1 is sandwiched in traction passage and by upper rotating belt and the rotation of lower rotating belt.

Shown in Fig. 1 and Fig. 7, described cutting mechanism 400 includes bracing frame 41 and the meter counter 42 being installed on support frame as described above 41 and cutter 43, support frame as described above 41 is provided with the transmission hole 44 matched with product 1 profile, described cutter 43 are arranged in described transmission hole 44, described meter counter 42 detects product 1 in real time and by the length of described transmission hole 44 and controls described cutter 43 and cut, the lower section being positioned at transmission hole 44 on bracing frame 41 is additionally provided with storage tank 45, and the product 1 that cleaved cutter 43 is cut drops centralized collection in storage tank 45.

nullShown in Fig. 1 and Fig. 5，Preferably，Some vertically arranged vertical rollers 28 it are additionally provided with in described cooling bath 21，Described in adjacent two, the space between vertical roller 28 forms guide channel，From the product 1 of described discharging opening 182 extrusion through described guide channel，Described transverse-roller 27 is positioned at the bottom of described guide channel，Described vertical roller 28，On the one hand product 1 is made to have object left to it when by long and narrow cooling bath 21、Right flank carries out spacing load，Avoid product 1 to offset in transmitting procedure，And make product 1 occur bending and deformation，On the other hand make to carry product 1 thereon by the pivot joint of vertical roller 28，Sliding friction (advance of product 1 drives vertical roller 28 to rotate) is there is when advancing，It is greatly reduced the abrasion to product 1 of the vertical roller 28，Ensure that the quality of product 1；Simultaneously because the bottom of guide channel that transverse-roller 27 is formed by vertical roller 28, make transverse-roller 27 and vertical roller 28 that the direction that product advances has been carried out omnibearing spacing guide effect, product 1 is made to remain straight ahead, it is ensured that being normally carried out and improve product quality of subsequent handling.

Shown in Fig. 1-Fig. 4, preferably, described die head 18 includes upper mold 18a, lower mold 18b and mould bases 183, described upper mold 18a with lower mold 18b in sliding up and down and parallel being arranged on described mould bases 183, described lower mold 18b is positioned at the underface of described upper mold 18a, and the space between described upper mold 18a and described lower mold 18b forms described die cavity 181；The regulation of the size to die cavity 181 can be realized by slip upper mold 18a and lower mold 18b quickly and easily, use the die head 18 of this structure to install, safeguard and regulate equal simple and fast, there is stronger practicality.

Shown in Fig. 1 and Fig. 5, it is notable that in the embodiment shown in the utility model Fig. 1, spray head 23 is set to four, certain spray head 23 may be alternatively provided as two, three, five, six, seven etc.；In embodiment shown in the utility model Fig. 1, transverse-roller 27 is set to six, and certain transverse-roller 27 may be alternatively provided as two, three, four, five, seven, eight etc.；In embodiment shown in the utility model Fig. 1, vertical roller 28 is set to two, and certainly vertical roller 28 may be alternatively provided as three, four, five, six etc., is preferably arranged to even number；Above-mentioned put forward spray head 23, transverse-roller 27 and the particular number of vertical roller 28 related to, those skilled in the art are on the premise of technical scheme provided by the utility model, demand according to actual conditions, it is not necessary to any performing creative labour can make one's options, and no longer describes in detail at this.

nullShown in Fig. 1-Fig. 7，Owing to motor 11 and the real-time of heating member 14 are controlled by the extrusion shaping machine 100 of the utility model Intellectualized material plasticizing single line process units 500 by controller 17，Make stable the entering extrusion chamber 131 from hopper 16 of plastic grain，And heated melted in extrusion chamber 131 smoothly and uniform stirring，Finally the die cavity 181 at die head 18 is extruded under acting on from its discharging opening 182，The product 1 being extruded under the effect of discharging traction mechanism 300 by the cooling bath 21 being drawn across cooling body 200 linearly，When through cooling bath 21，Product is cooled down by the water that spray head 23 is ejected，Finally make product 1 temperature consistent with room temperature thus be finalized，The water wherein ejected from spray head 23 is flowed into be recovered circulating slot 22 again after cooling down product 1 to be recycled，The product 1 being finalized is sent in cutting mechanism 400 under the upper rotating belt 33 of discharging traction mechanism 200 and the effect of lower rotating belt 35 uniform rotation，So that product 1 is at the uniform velocity by the sprocket hole 44 of bracing frame 41，The product 1 length by transmission hole 44 is detected in real time due to meter counter 42，When meter counter 42 detects that controlling cutter 43 when product 1 reaches demand by the length of transmission hole 44 cuts product 1，Thus complete the production of product 1；Simultaneously, due also to controller 17 is also electrically connected with upper motor 32 and lower motor 34, make the hauling speed giving product 1 at the upper rotating belt 33 of the effect bottom discharge haulage gear 300 of controller 17 with lower rotating belt 35 consistent with product 1 speed extruded from discharging opening 182, whole product 2 is made to keep uniformity in transmission speed, it is ensured that the continuous production of product 1 and the precision of product；In summary, when using the utility model Intellectualized material plasticizing single line process units 500, the production process operation of product is simple, it is greatly improved production efficiency, and owing to the production process of whole product is controlled and coordination in real time by controller 17, automaticity and Product Precision are greatly improved, and also save cost and further increase the production efficiency of product, make produced product colour uniform so that product monochrome is effective, appearance looks elegant simultaneously.

Separately, motor 11, heating member 14, controller 17, suction pump 25, upper motor 32, lower motor 34 and meter counter 42 involved by the utility model are existing product, its operation principle and concrete structure, be well known to those of ordinary skill in the art, be no longer described in detail at this.

Above disclosed it is only preferred embodiment of the present utility model, certainly can not limit the interest field of the utility model, the equivalent variations therefore made according to the utility model claim with this, still belong to the scope that the utility model is contained.

Claims (3)

1. an Intellectualized material plasticizing single line process units, being used for plastic grain extrusion forming is the product of hollow structure, it is characterised in that described Intellectualized material plasticizing single line process units includes:

nullOne extrusion shaping machine，Described extrusion shaping machine includes support、Motor、Extruding screw、Barrel、Die head、Heating member、Hopper and controller，Described motor is installed on described support，The output shaft of described motor is connected with described extruding screw，Described barrel is installed on described support and in hollow structure，Described hollow structure forms extrusion chamber，Described extruding screw is horizontally set in described extrusion chamber，Described die head offers the adjustable die cavity of size，Described die cavity be level run through described die head，Described die head is docking of level with described barrel，And described die cavity is docked and connected with described extrusion chamber，The free end opening of described die cavity forms the discharging opening of extruded product，Described heating member is installed on described barrel and heats described extrusion chamber，Described hopper is installed on described support and is positioned at above described barrel，Described hopper is used for keeping in plastic grain and connects with described extrusion chamber，Described controller is electrically connected with described motor and heating member respectively；

Cooling body, described cooling body includes cooling bath and circulating slot, the discharging opening of described cooling bath and described die head is just to setting, some spray heads it are provided with in described cooling bath, when the product of the discharging opening extrusion of described die head is through described cooling bath, the water sprayed by described spray head carries out cooling and shaping to product, described cooling bath is positioned at above described circulating slot and the two is interconnected, described spray head connects with described circulating slot by having the water pipe of suction pump, the transverse-roller of some horizontally sets it is additionally provided with in described cooling bath, described transverse-roller carries in being articulated in described cooling bath and transmits the product extruded from described discharging opening；

Discharging traction mechanism, described discharging traction mechanism includes fixed mount and the upper motor being arranged on described fixed mount, lower motor, upper rotating belt and lower rotating belt, described upper rotating belt is positioned at the surface of described lower rotating belt and gap therebetween and forms traction passage, described upper motor is electrically connected with described controller respectively with described lower motor, described upper motor drives described upper rotating belt uniform rotation clockwise, described lower motor drives described lower rotating belt uniform rotation counterclockwise, the slewing rate of described upper rotating belt is identical with the slewing rate of described lower rotating belt, described product is sandwiched in described traction passage and is pulled out by upper rotating belt and the rotation of lower rotating belt；And

Cutting mechanism, described cutting mechanism includes bracing frame and the meter counter being installed on support frame as described above and cutter, support frame as described above is provided with the transmission hole matched with product design, described cutter are arranged in described transmission hole, and described meter counter detects product in real time and by the length of described transmission hole and controls described cutter and cut.

2. Intellectualized material plasticizing single line process units as claimed in claim 1, it is characterized in that, described die head includes upper die and lower die and mould bases, described upper mold with lower mold in sliding up and down and parallel being arranged on described mould bases, described lower mold is positioned at the underface of described upper mold, and the space between described upper mold and described lower mold forms described die cavity.

3. Intellectualized material plasticizing single line process units as claimed in claim 1, it is characterized in that, some vertically arranged vertical rollers it are additionally provided with in described cooling bath, described in adjacent two, the space between vertical roller forms guide channel, the product extruded from described discharging opening passes described guide channel, and described transverse-roller is positioned at the bottom of described guide channel.