CN205551351U - A production line that is used for hydraulic press automation of simplex position to reform transform - Google Patents
A production line that is used for hydraulic press automation of simplex position to reform transform Download PDFInfo
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- CN205551351U CN205551351U CN201620261458.7U CN201620261458U CN205551351U CN 205551351 U CN205551351 U CN 205551351U CN 201620261458 U CN201620261458 U CN 201620261458U CN 205551351 U CN205551351 U CN 205551351U
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- hydraulic press
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- production line
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Abstract
The utility model discloses a production line that is used for hydraulic press automation of simplex position to reform transform, including the feed base, install high frequency induction heating coil above the feed base, the entry of high frequency induction heating coil is installed and is pushed away material cylinder no. 1, the high frequency induction heating coil end is connected with the transport steel pipe, and the terminal delivery outlet of carrying the steel pipe is on the pay -off rail, pay -off rail end has a circular port, and the upper portion of liftout cylinder is provided with the liftout post, and the circular port of pay -off rail is passed in its motion, and sharp module crosses simplex position hydraulic press, and it installs cylinder no. 1, anchor clamps, funnel type tongs and cylinder no. 2 by preceding in order in the middle of the back, and the spray pipe is installed on its upper portion, and the buphthalmia wheel is installed to its bottom. Slide and collecting box are installed to one side of simplex position hydraulic press. The utility model discloses under the circumstances that keeps simplex position oil pressure forging press, to the production line transformation of automizing, improve production efficiency, fall low running cost, guarantee the possibility of product quality, reduce production occurence of failure.
Description
Technical field
This utility model relates to a kind of production line for automatic improving, especially relates to a kind of production line for single-station hydraulic press automatic improving, including feed pedestal, high-frequency induction heating coil.
Background technology
At present, part company still uses semi-automatic processing mode for the punching of vehicle planetary red chromatography, wherein conventional old-fashioned processing mode be three stations forging and stamping, single-station oil hydraulic forge press carry out straight between punching press.After first blank is pushed High-frequency machine heating by feed mechanism by three station forging and stamping, slideway fallen into automatically by cylindrical base solid blank material, and blank material moves to the red blank buffer area rushed near station along slideway.Wherein workman is by the blank material of instrument gripping relief area, the first station being placed into a forging press carries out shaping punching press, forging press lifts subsequently, its workpiece is put into No. two stations and is shaped punching press, forging press now closes, workman returns to relief area and takes blank material simultaneously, and waits that a forging press upper and lower mould is separately.Separately, a workman takes the second station workpiece to forging press upper and lower mould, and blank material is put into the first station.Then repeat above red impulsion to make.Another side, the workpiece that No. two workman's right hands are taken off by an instrument number workman of pickup, it is put on No. two forging press stations, mould closes, and No. two workmans wait pickup, take simultaneously and treat stamping；Mould opens, and No. two workman's pickups are also got rid of into collecting box, and another hands carries out putting part simultaneously, repeats above action.
Another kind of conventional processing mode, it it is punch process between employing single-station oil hydraulic forge press is carried out directly, comparing three station forging and stamping modes, there is certain advantage in it: (1) percent defective reduces: compared to three station processing modes, hydraulic press is without orthopedic (and a shaping)；(2) cost of raw material reduces: three station forging and stamping processing modes need to carry out workpiece shaping, trimming etc., so the materials of every section have all put bigger surplus, use single-station hydraulic press to be processed being substantially reduced the cost of raw material；(3) the high-frequency heating temperature of oil hydraulic forge press has only to be heated to 400-500 DEG C, it is significantly less than the temperature needed for three station forging and stamping processing, the most also cost can be reduced, and, owing to the highest wire rod on periphery of temperature affects the biggest, easily cause the loss of wire rod, use oil hydraulic forge press processing that this situation can be avoided to occur；(4) between single-station oil hydraulic forge press is carried out directly, punching press only needs a workman, and personnel cost is saved relatively.
But oil hydraulic forge press processing mode there is also shortcoming: (1) efficiency is low: owing to the time of hydraulic press punching press is fixed; this period of man-hour cannot substantially shorten; in addition oil pressure upper mold also needs to cooling, and current efficiency is separate unit 2800-3000/eight hours, adds up to about 9 seconds/.(2) cost of labor is high: at present, and high temperature, the recruitment of dangerous industry are increasingly difficult to, and the expenditures such as cost of labor increases, its corresponding insurance premium are same to go up.
The reasons such as the aggravation unexpectedly striven along with automobile production and the technical characterstic of self industry, the cost of labor of product puts into and production efficiency shows the most substantially to want in process of production.In order to enable to rapidly adapt to above present situation, carrying out outmoded production line modified recombinant being that some enterprises of China utilize the existing resources of production and technical conditions to change the mode of production, improving enterprise competitiveness, saving entreprise cost has critically important dissemination.
Therefore, this utility model is not in the case of discarding single-station oil hydraulic forge press, production line is carried out automatic improving, designed by rational structure, while reducing labor strength, improving working environment, avoid workman's production accident, improve production efficiency, cut operating costs, ensure product quality.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, provide a kind of production line for single-station hydraulic press automatic improving, on the basis of present invention single-station based on current factory hydraulic press, auxiliary adds a set of rational automatic improving line of design, thus while reducing labor strength, improving working environment, avoid workman's production accident, improve production efficiency, cut operating costs, ensure product quality.
For realizing the purpose of this utility model, the technical scheme is that
A kind of production line for single-station hydraulic press automatic improving, including feed pedestal, is arranged on the high-frequency induction heating coil of described feed impact faces, it is characterised in that: the entrance of high-frequency induction heating coil is provided with pusher cylinder one；High-frequency induction heating coil end connects conveying steel pipe, and the end delivery outlet of conveying steel pipe is on feeding rail；Described feeding rail end has a circular port, the top of material ejection cylinder is provided with liftout post, it moves across the circular port of feeding rail, straight line module crosses single-station hydraulic press, it is sequentially provided with cylinder one, fixture, funnel type handgrip and cylinder two in centre from front to back, its top is provided with sparge pipe, is provided with buphthalmos wheel bottom it.The side of described single-station hydraulic press is provided with slide and collecting box.
A kind of production line for single-station hydraulic press automatic improving, it is characterised in that the blank one in described high-frequency induction heating coil by being delivered to the entrance of high-frequency induction heating coil after forging press segmentation, is pushed by pusher cylinder one in advance；Through pushing, blank one arrives high-frequency induction heating coil least significant end, acts on blank at pusher cylinder one and once slides on feeding rail along conveying steel pipe；Described feeding rail end has a circular port, and blank one is delivered at fixture by material ejection cylinder by liftout post；Described fixture also includes cylinder one, funnel type handgrip and cylinder two in straight line module internal, described straight line module internal；Blank one is delivered at the punching press of single-station hydraulic press under the effect of straight line module by described fixture；Single-station hydraulic press heads in funnel type handgrip after blank one punching press, and takes at slide by blank one with straight line module and make it slip in collecting box.
Preferably, high-frequency induction heating coil rear portion connects conveying steel pipe, and high-frequency induction heating coil shape is spring helical form, and conveying steel pipe is slide shape.By the adjustment of high frequency heating coil both positive and negative polarity wiring position, the hot zone of conservative control coil, thus ensure that the blank after forging press segmentation, in rational operating temperature, is heated under the control of high frequency heating machine, and arranges caching in coil by pusher cylinder one；Single blank is then accurately delivered on feeding rail by conveying steel pipe.
Preferably, feeding rail constraint blank is for linear motion, and the race way diameter of feeding rail is more than blank diameter, consequently facilitating blank moves smoothly, and the circular cross-section of end hollow out is identical with the diameter of liftout post, it is simple to blank is pushed at fixture under the effect of cylinder by liftout post.
Preferably, liftout column top has more than blank diameter circular groove, and it opens angle is 110～120 degree, and 1/3 that the degree of depth is blank height, thus plays blank spacing in course of conveying.
Preferably, straight line module is middle from front to back is sequentially provided with cylinder one, fixture, funnel type handgrip and cylinder two, and between funnel type handgrip and fixture, spacing is 0.5m～0.8m, it is to avoid is formed in punching course and interferes.Cylinder one and cylinder two coordinate the opening and closing realizing straight line module.Fixture is made up of 2 first quarter moon modules, and radius when it closes up is less than the radius of blank, so that it is guaranteed that blank can closely be clamped, its vertical height is the 2/3 of blank height.
Preferably, funnel type handgrip is bowl-shape, opens angle and is more than 110 degree, consequently facilitating the part after punching press is fallen into wherein.
Preferably, side, straight line module top is provided with sparge pipe, in blank falls into funnel type handgrip course of conveying, cools down the mould on oil hydraulic forge press.Bottom is provided with buphthalmos wheel, it is also possible to copper graphite plane sliding guide, its Main Function plays a supportive role, but its again auxiliary straight line module move, greatly reduce its contact friction.
Preferably, each cylinder all has the most spacing and Horizontal limiting, under rational PLC controls, realizes action accurately.
The beneficial effects of the utility model are: the present invention passes through rational Design of Mechanical Structure, control self-feeding by PLC, and complete punching press, the most last output.Whole process need not Artificial Control, and the efficiency effectively solving initial semi-automation is low, workman's high in cost of production problem.
Accompanying drawing explanation
With reference to the accompanying drawings this utility model is further described in more detail, preferred embodiment shown in the drawings.
Fig. 1 is a kind of structural representation of the present invention；
Fig. 2 is a kind of partial structurtes schematic diagram of the present invention；
In figure: feed pedestal 1, pusher cylinder 1, blank 1, high-frequency induction heating coil 4, conveying steel pipe 5, rectilinear seats 6, straight line module 7, cylinder 1, liftout post 9, fixture 10, material ejection cylinder 11, sparge pipe 12, funnel type handgrip 13, single-station hydraulic press 14, slide 15, cylinder 2 16, collecting box 17, feeding rail 18, buphthalmos wheel 19, pusher cylinder 2 20.
Detailed description of the invention
Below by specific embodiment, and combine accompanying drawing, the technical solution of the utility model is further described specifically.
Embodiment as shown in Figure 1 is a kind of production line for single-station hydraulic press automatic improving, including feed pedestal 1, is arranged on described feed pedestal 1 high-frequency induction heating coil 4 above；The entrance of described high-frequency induction heating coil 4 is provided with pusher cylinder 1；High-frequency induction heating coil 4 end connects conveying steel pipe 5, and the end delivery outlet of conveying steel pipe 5 is on feeding rail 18；Described feeding rail 18 end has a circular port, the top of material ejection cylinder 11 is provided with liftout post 9, it moves across the circular port of feeding rail 18, straight line module 7 crosses single-station hydraulic press 14, it is sequentially provided with cylinder 1, fixture 10, funnel type handgrip 13 and cylinder 2 16 in centre from front to back, its top is provided with sparge pipe 12, is provided with buphthalmos wheel 19 bottom it.The side of described single-station hydraulic press 14 is provided with slide 15 and collecting box 17.
A kind of production line for single-station hydraulic press automatic improving disclosed in this utility model, work process is, via exporting cylindrical blank part 1 after forging press segmentation, the blank 1 of output falls into the porch of slideway high-frequency induction heating coil 4 automatically, and PLC controls cylinder 1 to be pushed away blank 1 forward with the distance of a blank height off and on.Being repeated in, repeat to be delivered to successively by workpiece in high-frequency induction heating coil 4, blanks are pushed away the most forward by cylinder one 2 one by one.Now, blank 1 is pushed to high-frequency induction heating coil 4 least significant end, and meanwhile, substantial amounts of blank carries out arrangement waiting at high-frequency induction heating coil 4, and the lower semisection of high-frequency induction heating coil 4 carries out high-temperature heating to the blank of arrangement.
Blank 1 first falls into feeding rail 18 along conveying steel pipe 5, PLC controls pusher cylinder 2 20 and blank 1 is pushed into the end of feeding rail 18, the most just fall in the groove of liftout post 9, liftout post 9 is under the effect of cylinder 20, being raised by blank 1, when the height of blank 1 is higher than punching press plane, liftout post 9 stops action.
Now two semicircles of fixture 10 are placed exactly in the both sides of blank 1, PLC controls the cylinder 1 in straight line module 7 and cylinder 2 16 moves simultaneously, fixture 10 is used to be clamped by blank 1, under the effect of straight line module 7, blank 1 is delivered at punching press, cylinder 1 and cylinder 2 16 the most outwards stretching exercise, blank 1 fairly falls at punching press, now blank 1 punch forming, blank 1 can be adsorbed in the mold of single-station hydraulic press by single-station hydraulic press 14.
Straight line module 7, cylinder 1 and cylinder 2 16 coordinate the lower section of the blank 1 after funnel type handgrip 13 is arranged in punching press in advance jointly, blank 1 is ejected downwards by liftout post 9, the blank 1 ejected just is fallen in funnel type handgrip 13, now, while straight line module 7, cylinder 1 and cylinder 2 16 are while carrying out blanking for the blank 1 after punching press, sparge pipe 12 is under the control of water injector, the mold of single-station hydraulic press is carried out water-spraying control, and the buphthalmos wheel 19 under straight line module 7 effectively acts as supporting, and reduce the effect of friction.
Above in conjunction with accompanying drawing, embodiment of the present utility model is explained in detail, but utility model is not limited to above-mentioned embodiment, in the ken that one skilled in the relevant art is possessed, it is also possible to make a variety of changes on the premise of without departing from present inventive concept.
Claims (8)
1. the production line for single-station hydraulic press automatic improving, including feed pedestal (1), it is arranged on described feed pedestal (1) high-frequency induction heating coil (4) above, it is characterised in that: the entrance of high-frequency induction heating coil (4) is provided with pusher cylinder one (2)；High-frequency induction heating coil (4) end connects conveying steel pipe (5), and the end delivery outlet of conveying steel pipe (5) is on feeding rail (18)；Described feeding rail (18) end has a circular port, the top of material ejection cylinder (11) is provided with liftout post (9), it moves across the circular port of feeding rail (18), straight line module (7) crosses single-station hydraulic press (14), it is sequentially provided with cylinder one (8) in centre from front to back, fixture (10), funnel type handgrip (13) and cylinder two (16), its top is provided with sparge pipe (12), buphthalmos wheel (19) is installed bottom it, the side of described single-station hydraulic press (14) is provided with slide (15) and collecting box (17).
A kind of production line for single-station hydraulic press automatic improving the most according to claim 1, it is characterized in that: described high-frequency induction heating coil (4) rear portion connects conveying steel pipe (5), high-frequency induction heating coil (4) profile is spring helical form, and conveying steel pipe (5) is in slide shape.
A kind of production line for single-station hydraulic press automatic improving the most according to claim 1, it is characterized in that: described liftout post (9) lower section is provided with feeding rail (18), feeding rail (18) constraint blank one (3) is for linear motion, the race way diameter of feeding rail (18) is more than blank one (3) diameter, and the circular cross-section of end hollow out is identical with the diameter of liftout post (9).
A kind of production line for single-station hydraulic press automatic improving the most according to claim 1, it is characterized in that: described liftout post (9) top has more than blank one (3) diameter circular groove, it opens angle is 110～120 degree, and 1/3 that the degree of depth is blank one (3) height.
A kind of production line for single-station hydraulic press automatic improving the most according to claim 1, it is characterized in that: described straight line module (7) is middle from front to back is sequentially provided with cylinder one (8), fixture (10), funnel type handgrip (13) and cylinder two (16), between described funnel type handgrip (13) and fixture (10), spacing is 0.5m～0.8m, described fixture (10) is made up of 2 first quarter moon modules, radius when it closes up is less than the radius of blank one (3), and its vertical height is the 2/3 of blank one (3) height.
A kind of production line for single-station hydraulic press automatic improving the most according to claim 1, it is characterised in that: described funnel type handgrip (13), in bowl-shape, opens angle more than 110 degree.
A kind of production line for single-station hydraulic press automatic improving the most according to claim 1, described straight line module (7) side, top is provided with sparge pipe (12).
A kind of production line for single-station hydraulic press automatic improving the most according to claim 1, described straight line module (7) bottom is preferential installs buphthalmos wheel (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620261458.7U CN205551351U (en) | 2016-03-31 | 2016-03-31 | A production line that is used for hydraulic press automation of simplex position to reform transform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620261458.7U CN205551351U (en) | 2016-03-31 | 2016-03-31 | A production line that is used for hydraulic press automation of simplex position to reform transform |
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| Publication Number | Publication Date |
|---|---|
| CN205551351U true CN205551351U (en) | 2016-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620261458.7U Expired - Fee Related CN205551351U (en) | 2016-03-31 | 2016-03-31 | A production line that is used for hydraulic press automation of simplex position to reform transform |
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| Country | Link |
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| CN (1) | CN205551351U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105689609A (en) * | 2016-03-31 | 2016-06-22 | 中国科学院自动化研究所北仑科学艺术实验中心 | Production line for automation renovation of single-station oil press |
-
2016
- 2016-03-31 CN CN201620261458.7U patent/CN205551351U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105689609A (en) * | 2016-03-31 | 2016-06-22 | 中国科学院自动化研究所北仑科学艺术实验中心 | Production line for automation renovation of single-station oil press |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160907 Termination date: 20170331 |
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| CF01 | Termination of patent right due to non-payment of annual fee |