CN205538749U - A X ray real time imaging system for weldment assembly line automated inspection - Google Patents
A X ray real time imaging system for weldment assembly line automated inspection Download PDFInfo
- Publication number
- CN205538749U CN205538749U CN201620213109.8U CN201620213109U CN205538749U CN 205538749 U CN205538749 U CN 205538749U CN 201620213109 U CN201620213109 U CN 201620213109U CN 205538749 U CN205538749 U CN 205538749U
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- weldment
- conveyer belt
- ray
- real time
- lead case
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Abstract
The utility model discloses a X ray real time imaging system for weldment assembly line automated inspection, including protection plumbous case, mechanical transmission device and computer unit, protect plumbous incasement and put X -ray production apparatus, CCD camera and flat panel detector, the mechanical transmission device includes first conveying platform, second conveying platform, conveyer belt and arranges in conveyer belt top wait to detect the weldment, the X -ray production apparatus is located directly over the conveyer belt, CCD position for video camera in X -ray production apparatus one side, flat panel detector is located under the conveyer belt, flat panel detector's output with the computer unit is connected, the utility model discloses to the weldment on the assembly line in the actual production, provide the X ray real time imaging system that can take into account efficiency and effect, its simple structure is compact, and degree of automation is high to can be applied to the big detection achievement of weldment in batches on the assembly line.
Description
Technical field
This utility model relates to a kind of weldment the cannot-harm-detection device, is specifically related to one and automatically detects for weldment streamline
X-ray Real Time Image System.
Background technology
Automatic Measurement Technique is an important branch of automatization's science and technology, is to measure and be not required to completely in checkout procedure
Want or only need little manual intervention and automatically carried out, it is achieved detection can improve the gentle journey of Automated water automatically
Degree, reduces artificial disturbance factor and human error, can improve production process or the reliability of equipment and operational efficiency.
For the welding products test in actual production, the most widely used X-ray artificial visual film detection method, it is
Big limitation is to be to meet the requirement of realtime imaging, and visual detection subjectivity randomness is strong, inefficient,
Easily neglect tiny flaw.Meanwhile, there is also operating cost high, the detection cycle is long, preserves and inquire about that workload is big etc. lacks
Point.
It is, therefore, desirable to provide a kind of novel weldment detector.
Utility model content
Goal of the invention: in order to overcome the deficiencies in the prior art, this utility model provides one can take into account detection effect
Rate and the X-ray Real Time Image System automatically detected for weldment streamline of effect.
Technical scheme: for solving above-mentioned technical problem, the X-ray automatically detected for weldment streamline of the present utility model
Real Time Image System, including protective lead case, mechanical moving device and computer installation, described protective lead case is built-in with X and penetrates
Line machine, ccd video camera and flat panel detector, described mechanical moving device include the first transfer station, the second transfer station,
Conveyer belt and be placed in the weldment to be detected above described conveyer belt, described first transfer station and the second transfer station are respectively in institute
Stating protective lead case lateral symmetry to place, described conveyer belt is placed in by the internal and described conveyer belt one end of described protective lead case
Above described first transfer station, the described conveyer belt other end is placed in above described second transfer station, and described X-ray production apparatus is positioned at
Directly over described conveyer belt, described flat panel detector is positioned at immediately below described conveyer belt, the outfan of described flat panel detector
It is connected with described computer installation.
Further, described protective lead case is built-in with elevator and by the cantilever of elevator up-down adjustment, described X-ray
Machine is arranged on described cantilever, and described ccd video camera is arranged on described X-ray production apparatus side.
Further, described protective lead case is built-in with the lifting platform that can control upper-lower height, and described flat panel detector is placed in
Above described lifting platform.
Further, described protective lead case side is provided with the first opening, and described protective lead case opposite side is provided with the second opening,
Described first opening, the second opening, the first transfer station are the most identical with the height of the second transfer station.
Further, described computer installation is that the image acquisition being provided with independent development controls and the meter of image processing software
Calculate machine.
Beneficial effect: this utility model compared with the prior art, has the advantage, that
This utility model is for the weldment on streamline in actual production, it is provided that a kind of X that can take into account efficiency and effect penetrates
Line Real Time Image System, it is simple and compact for structure, and automaticity is high, and can be applied on streamline high-volume weldering
The detection work of part.
Accompanying drawing explanation
Fig. 1 is the outer regarding overall structure schematic diagram of the X-ray Real Time Image System that automatically detects for weldment streamline.
Fig. 2 is preventer internal structure and protection in the X-ray Real Time Image System that weldment streamline detects automatically
Crust of the device removes rear overall structure schematic diagram.
Fig. 3 is preventer internal structure signal in the X-ray Real Time Image System that weldment streamline detects automatically
Figure.
Fig. 4 is the implementation method flow chart of steps of the X-ray Real Time Image System automatically detected for weldment streamline.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is further described.
As illustrated in fig. 1 and 2, a kind of X-ray automatically detected for weldment streamline that this utility model provides becomes in real time
As system, including being built-in with the protective lead case 1 of detection device, transmitting weldment to be detected and pass to the machinery in protective lead case 1
The computer installation 3 of the image processing software sending device 2 and be provided with independent development；
Described protective lead case 1 is built-in with for launching the X-ray production apparatus 100 of X-ray, the CCD of Real-time Collection weld image
Video camera 101, receiving X-ray and this X-ray is converted to the flat panel detector 102 of digital signal, described flat board is visited
Surveying device 102 outfan to be connected with described computer installation 3, described flat panel detector 102 outputs signals in computer,
Computer assisted identification software by independent development completes the detection of the defective locations of butt welded seam, size, meanwhile, whole
X-ray realtime imaging process is carried out in protective lead case 1, as it is shown on figure 3, be also equipped with in described protective lead case 1
Elevator 103 and can be by the cantilever 104 of elevator 103 up-down adjustment and the lifting platform that upper-lower height can be controlled
105, described X-ray production apparatus 100 is arranged on described cantilever 104, and described ccd video camera 101 is arranged on described X
Radiography unit 100 side, described flat panel detector 102 is placed in above described lifting platform 105, described flat panel detector 102
Outfan be connected with described computer installation 3, the built-in X-ray production apparatus 100 of described protective lead case 1 is positioned at described transmission
Directly over band 202, described flat panel detector 102 is positioned at immediately below described conveyer belt 202, ccd video camera 101
In described X-ray production apparatus 100 front end, ccd video camera 101 butt welded seam carries out position track and localization, instructs elevator 103
Cantilever 104 move forward and backward, butt welded seam carries out position track and localization, controls X-ray production apparatus 100 and is accurately directed at weld seam
Position, finally makes X-ray production apparatus 100, flat panel detector 102 and weldment three to be detected be in optimum position；
Described mechanical moving device 2 includes first transfer station the 200, second transfer station 201, conveyer belt 202 and is placed in
Weldment to be detected 203 above described conveyer belt 202, described first transfer station 200 and the second transfer station 201 exist respectively
Described protective lead case 1 lateral symmetry is placed, and described conveyer belt 202 is by the internal and described transmission of described protective lead case 1
Carry 202 one end to be placed in above described first transfer station 200 and described conveyer belt 202 other end is placed in described second and transmits
Above platform 201, described protective lead case 1 side is provided with the first opening 106, and described protective lead case 1 opposite side is provided with second
Opening, described conveyer belt 202 one end enters described conveyer belt 202 behind described protective lead case 1 inside by the first opening 106
The other end is by the second opening out；The above first opening the 106, second opening, first transfer station 200 and second
The height of transfer station 201 is the most identical, this ensure that conveyer belt transmits weldment to be detected in the horizontal direction so that not shadow
Ring the verification and measurement ratio of weldment to be detected；
The realization side of a kind of X-ray Real Time Image System automatically detected for weldment streamline that this utility model provides
Method as shown in Figure 4,
First by conveyer belt, weldment to be detected is sent to inside protective lead case；
Then this weldment to be detected of X-ray transparent is launched at the X-ray production apparatus within protective lead case；
After this weldment to be detected of X-ray transparent by the flat panel detector of underface receive and be converted into digital data transmission to
In computer installation；
Computer installation completes the inspection of defective locations in butt welded seam, size by the Computer assisted identification software of independent development
Survey, defective bit in weldment radioscopic image after showing the digital picture of x-ray imaging the most in real time and processing
Put, the information such as size；
After a weldment completes detection, weldment to be measured for next block is sent to appropriate location by mechanical driving device, such
The flow work can increase substantially work efficiency, reduces labor intensity.
The above is only preferred implementation of the present utility model, it should be pointed out that: for the ordinary skill of the art
For personnel, on the premise of without departing from this utility model principle, it is also possible to make some improvements and modifications, these improve
Also protection domain of the present utility model is should be regarded as with retouching.
Claims (5)
1. the X-ray Real Time Image System automatically detected for weldment streamline, it is characterised in that: include protection
Lead case (1), mechanical moving device (2) and computer installation (3), described protective lead case (1) is built-in with X-ray production apparatus
(100), ccd video camera (101) and flat panel detector (102), described mechanical moving device (2) includes first
Transfer station (200), the second transfer station (201), conveyer belt (202) and be placed in described conveyer belt (202) top
Weldment to be detected (203), described first transfer station (200) and the second transfer station (201) are respectively at described protective lead case
(1) lateral symmetry is placed, and described conveyer belt (202) is by the internal and described conveyer belt of described protective lead case (1)
(202) one end is placed in described first transfer station (200) top, and described conveyer belt (202) other end is placed in described the
Two transfer stations (201) top, described X-ray production apparatus (100) is positioned at directly over described conveyer belt (202), described flat
Partitioned detector (102) is positioned at immediately below described conveyer belt (202), the outfan of described flat panel detector (102) with
Described computer installation (3) connects.
Automatically the X-ray Real Time Image System detected for weldment streamline the most according to claim 1, it is special
Levy and be: described protective lead case (1) is built-in with elevator (103) and hanging by elevator (103) up-down adjustment
Arm (104), described X-ray production apparatus (100) is arranged on described cantilever (104), described ccd video camera (101)
It is arranged on described X-ray production apparatus (100) side.
Automatically the X-ray Real Time Image System detected for weldment streamline the most according to claim 1, it is special
Levying and be: described protective lead case (1) is built-in with the lifting platform (105) that can control upper-lower height, described flat board detects
Device (102) is placed in described lifting platform (105) top.
Automatically the X-ray Real Time Image System detected for weldment streamline the most according to claim 1, it is special
Levying and be: described protective lead case (1) side is provided with the first opening (106), described protective lead case (1) opposite side is provided with
Second opening, described first opening (106), the second opening, the first transfer station (200) and the second transfer station (201)
Height the most identical.
Automatically the X-ray Real Time Image System detected for weldment streamline the most according to claim 1, it is special
Levy and be: described computer installation (3) is that the image acquisition being provided with independent development controls and the meter of image processing software
Calculate machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620213109.8U CN205538749U (en) | 2016-03-18 | 2016-03-18 | A X ray real time imaging system for weldment assembly line automated inspection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620213109.8U CN205538749U (en) | 2016-03-18 | 2016-03-18 | A X ray real time imaging system for weldment assembly line automated inspection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205538749U true CN205538749U (en) | 2016-08-31 |
Family
ID=56783928
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620213109.8U Expired - Fee Related CN205538749U (en) | 2016-03-18 | 2016-03-18 | A X ray real time imaging system for weldment assembly line automated inspection |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205538749U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105675634A (en) * | 2016-03-18 | 2016-06-15 | 南京越辰智能科技有限公司 | X-ray real-time imaging system for automatic detection of weldment flow line |
| CN106872494A (en) * | 2017-02-14 | 2017-06-20 | 欧贝黎新能源科技股份有限公司 | A kind of terminal box welding detection system and welding |
-
2016
- 2016-03-18 CN CN201620213109.8U patent/CN205538749U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105675634A (en) * | 2016-03-18 | 2016-06-15 | 南京越辰智能科技有限公司 | X-ray real-time imaging system for automatic detection of weldment flow line |
| CN106872494A (en) * | 2017-02-14 | 2017-06-20 | 欧贝黎新能源科技股份有限公司 | A kind of terminal box welding detection system and welding |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160831 Termination date: 20180318 |