CN205538722U - Automatic image detection device of magnetite shell fragment - Google Patents
Automatic image detection device of magnetite shell fragment Download PDFInfo
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- CN205538722U CN205538722U CN201620322557.1U CN201620322557U CN205538722U CN 205538722 U CN205538722 U CN 205538722U CN 201620322557 U CN201620322557 U CN 201620322557U CN 205538722 U CN205538722 U CN 205538722U
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- shell fragment
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Abstract
The utility model discloses an automatic image detection device of magnetite shell fragment, include PLC control system, vibration dish, be used for fixed station, workstation, transport mechanism, the work piece of fixed vibration dish to place platform, manipulator mechanism, image detection mechanism, a plurality of screening mechanism, the export of a plurality of substandard product, blown down tank, the vibration dish is connected to transport mechanism one end, and the one end of placing the platform in the work piece is settled perpendicularly to the other end, and the other end end that the platform was placed to the work piece then is equipped with the blown down tank, manipulator mechanism is located the top that the platform was placed to the work piece, image detection mechanism includes the surperficial image detection mechanism who is located the transport mechanism top and is located the cross -section image detection mechanism that a both sides was placed to the work piece, screening mechanism lies in one side that the platform was placed to the work piece, and the substandard product export lies in the opposite side of platform is placed to the work piece, transport mechanism, manipulator mechanism, influence detection mechanism and screening mechanism all with the electric signal connection of PLC control system. The utility model discloses can realize that the automatic of magnetite shell fragment size and outward appearance detects.
Description
Technical field
This utility model relates to the technical field of automatic detection device, particularly relates to a kind of Magnetitum shell fragment automatization image detection device.
Background technology
Magnetitum shell fragment is applied to automotive field, in process of production prescription " zero-fault ".It is thus desirable to product is examined entirely, including outward appearance and the detection of size.The mainly employing of existing detection mode manually carries out naked eyes and selects, and does not only exist because the activity duration is long, causes staff's eye strain, waste time and energy;And in election process, it is more likely that because bad order and dimensional discrepancy cannot be carried out selecting accurately, cause defective products to be mixed into.
In view of this, the present inventor's research and devise a kind of Magnetitum shell fragment automatization image detection device, this case thus produces.
Utility model content
The purpose of this utility model is to provide one to be capable of Magnetitum shell fragment Aulomatizeted Detect, improves the Magnetitum shell fragment automatization image detection device of detection efficiency.
To achieve these goals, the technical scheme in the invention for solving the technical problem is:
A kind of Magnetitum shell fragment automatization image detection device, it is characterised in that: include PLC control system, vibrating disk, for fixing the fixed station of vibrating disk, workbench, connecting gear, workpiece placement station, manipulator mechanism, Image detection mechanism, some sorting mechanisms, the outlet of some substandard products, blow tank;Described connecting gear, workpiece placement station, manipulator mechanism, Image detection mechanism, sorting mechanism, substandard products outlet, blow tank are mounted on described work top;Described connecting gear one end connects described vibrating disk, and other end positioned vertical is in one end of described workpiece placement station, and the other end end of described workpiece placement station is then provided with described blow tank;Described manipulator mechanism is positioned at the top of described workpiece placement station, a parallel cylinder and a vertical cylinder control;Described Image detection mechanism includes the surface image testing agency being positioned at above described connecting gear and is positioned at the cross sectional images testing agency of described workpiece placement station both sides;Some described sorting mechanisms are positioned at the side of described workpiece placement station, and the outlet of some described substandard products is positioned at the opposite side of described workpiece placement station, and its quantity is all corresponding with described sorting mechanism with position;Described connecting gear, manipulator mechanism, affect testing agency and sorting mechanism is all connected with the described PLC control system signal of telecommunication.
As the optimal way of embodiment, also include that computer display and keyboard, described computer display, described keyboard are all connected with the described PLC control system signal of telecommunication.
As the optimal way of embodiment, described connecting gear uses track inductive transmission mode.
As the optimal way of embodiment, described manipulator mechanism is made up of multiple mechanical hands.
As the optimal way of embodiment, described Image detection mechanism all uses CCD camera.
As the optimal way of embodiment, described sorting mechanism is telescopic cylinder.
The beneficial effects of the utility model are: each action of this utility model is by PLC control system programming Control, CCD camera is used to replace human eye to gather image, image is sent to computer display, then by PLC control system, the image identified processed and compare with size and the outward appearance of standard picture, draw comparative result, it may be judged whether there is the quality bad phenomenon such as size and outward appearance.This method greatly improves the accuracy rate of Product checking, can also be effectively improved the detection efficiency of product simultaneously.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is top view of the present utility model.
Detailed description of the invention
As depicted in figs. 1 and 2, this utility model discloses a kind of Magnetitum shell fragment automatization image detection device, it is characterised in that: include PLC control system, vibrating disk 1, for fixing the fixed station 2 of vibrating disk 1, workbench 3, connecting gear 4, workpiece placement station 5, manipulator mechanism 6, Image detection mechanism 7, some sorting mechanisms 8, some substandard products outlet 9, blow tank 10;Described connecting gear 4, workpiece placement station 5, manipulator mechanism 6, Image detection mechanism 7, sorting mechanism 8, substandard products outlet 9, blow tank 10 are mounted on described workbench 3;Described connecting gear 4 one end connects described vibrating disk 1, and other end positioned vertical is in one end of described workpiece placement station 5, and the other end end of described workpiece placement station 5 is then provided with described blow tank 10;Described manipulator mechanism 6 is positioned at the top of described workpiece placement station 5, a parallel cylinder 61 and a vertical cylinder 62 control;Described Image detection mechanism 7 includes the surface image testing agency 71 being positioned at above described connecting gear and is positioned at the cross sectional images testing agency 72 of described workpiece placement station both sides;Some described sorting mechanisms 8 are positioned at the side of described workpiece placement station 5, and some described substandard products outlet 9 is positioned at the opposite side of described workpiece placement station 5, and its quantity and position are all corresponding with described sorting mechanism 8;Described connecting gear 4, manipulator mechanism 6, Image detection mechanism 7 and sorting mechanism 8 are all connected with the described PLC control system signal of telecommunication.
As the optimal way of embodiment, also include that computer display 100 and keyboard 101, described computer display 100, described keyboard 101 are all connected with the described PLC control system signal of telecommunication.
As the optimal way of embodiment, described connecting gear 4 uses track inductive transmission mode.
As the optimal way of embodiment, described manipulator mechanism 6 is made up of multiple mechanical hands 63.
As the optimal way of embodiment, described Image detection mechanism 7 all uses CCD camera.
As the optimal way of embodiment, described sorting mechanism 8 is telescopic cylinder.
In the present embodiment, as a example by two sorting mechanisms 8 and two substandard products outlets 9 are set.When using this utility model, instructed by PLC panel 102 input service, PLC control system obtains each mechanism of work order comparison and assigns work order, Magnetitum shell fragment all surfaces proper alignment upward is made by vibrating disk 1, carried by connecting gear 4, Magnetitum shell fragment first moves the lower section detection appearance to surface image testing agency 71 and size under the effect of connecting gear 4, product is moved to workpiece placement station 5 under the effect of parallel cylinder 61 and vertical cylinder 62 from connecting gear 4 by rear manipulator mechanism 6, and moves toward blow tank 10 direction successively;When moving to substandard products and exporting 9, surface defective products is pushed by sorting mechanism 8 and exports 9 into substandard products, qualified product is then moved toward blow tank 10 direction by manipulator mechanism 6, and by the cross sectional images testing agency 72 of workpiece placement station 5 both sides, the outward appearance of detection shell fragment two lateral section and size;When moving to next substandard products outlet, cross section defective products is pushed by sorting mechanism 8 and exports 9 into substandard products, and qualified product is then by blow tank 10 discharging.
The each action of this utility model is by PLC control system programming Control, CCD camera is used to replace human eye to gather image, image is sent to computer display, then by PLC control system, the image identified processed and compare with size and the outward appearance of standard picture, draw comparative result, it may be judged whether there is the quality bad phenomenon such as size and outward appearance.This method greatly improves the accuracy rate of Product checking, can also be effectively improved the detection efficiency of product simultaneously.
The above, only this utility model preferred embodiment, therefore the scope that this utility model is implemented can not be limited according to this, the equivalence change i.e. made according to this utility model the scope of the claims and description with modify, all should still belong in the range of this utility model contains.
Claims (6)
1. a Magnetitum shell fragment automatization image detection device, it is characterised in that: include PLC control system, vibrating disk, for fixing the fixed station of vibrating disk, workbench, connecting gear, workpiece placement station, manipulator mechanism, Image detection mechanism, some sorting mechanisms, the outlet of some substandard products, blow tank;Described connecting gear, workpiece placement station, manipulator mechanism, Image detection mechanism, sorting mechanism, substandard products outlet, blow tank are mounted on described work top;Described connecting gear one end connects described vibrating disk, and other end positioned vertical is in one end of described workpiece placement station, and the other end end of described workpiece placement station is then provided with described blow tank;Described manipulator mechanism is positioned at the top of described workpiece placement station, a parallel cylinder and a vertical cylinder control;Described Image detection mechanism includes the surface image testing agency being positioned at above described connecting gear and is positioned at the cross sectional images testing agency of described workpiece placement station both sides;Some described sorting mechanisms are positioned at the side of described workpiece placement station, and the outlet of some described substandard products is positioned at the opposite side of described workpiece placement station, and its quantity is all corresponding with described sorting mechanism with position;Described connecting gear, manipulator mechanism, affect testing agency and sorting mechanism is all connected with the described PLC control system signal of telecommunication.
2. as claimed in claim 1 a kind of Magnetitum shell fragment automatization image detection device, it is characterised in that: also include that computer display and keyboard, described computer display, described keyboard are all connected with the described PLC control system signal of telecommunication.
3. as claimed in claim 1 a kind of Magnetitum shell fragment automatization image detection device, described connecting gear uses track inductive transmission mode.
4. as claimed in claim 1 a kind of Magnetitum shell fragment automatization image detection device, it is characterised in that: described manipulator mechanism is made up of multiple mechanical hands.
5. as claimed in claim 1 a kind of Magnetitum shell fragment automatization image detection device, it is characterised in that: described Image detection mechanism all uses CCD camera.
6. as claimed in claim 1 a kind of Magnetitum shell fragment automatization image detection device, it is characterised in that: described sorting mechanism is telescopic cylinder.
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CN201620322557.1U CN205538722U (en) | 2016-04-18 | 2016-04-18 | Automatic image detection device of magnetite shell fragment |
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CN201620322557.1U CN205538722U (en) | 2016-04-18 | 2016-04-18 | Automatic image detection device of magnetite shell fragment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109756084A (en) * | 2017-11-06 | 2019-05-14 | 浙江鼎炬电子科技股份有限公司 | A kind of magnetite feeding mechanism and its working method |
CN109835709A (en) * | 2017-11-27 | 2019-06-04 | 浙江大学常州工业技术研究院 | A kind of lacquer painting detection device |
-
2016
- 2016-04-18 CN CN201620322557.1U patent/CN205538722U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109756084A (en) * | 2017-11-06 | 2019-05-14 | 浙江鼎炬电子科技股份有限公司 | A kind of magnetite feeding mechanism and its working method |
CN109756084B (en) * | 2017-11-06 | 2024-02-23 | 浙江鼎炬电子科技股份有限公司 | Magnet feeding mechanism and working method thereof |
CN109835709A (en) * | 2017-11-27 | 2019-06-04 | 浙江大学常州工业技术研究院 | A kind of lacquer painting detection device |
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Address after: 361000 Building 8, Hongxi South Road, torch high tech Zone (Xiang'an) Industrial Zone, Xiamen, Fujian Patentee after: Xiamen Lizhou Precision Technology Co.,Ltd. Address before: No. 496-500, Qianpu Road, Hecuo Qianpu Industrial Zone, Siming District, Xiamen City, Fujian Province, 361008 Patentee before: XIAMEN LIZHOU HARDWARE SPRING CO.,LTD. |