A kind of automatic net-making machine
Technical field
This utility model belongs to automatization's net making apparatus field, is specifically related to a kind of automatic net-making machine.
Background technology
The filter screen used during automotive hub casting is typically by manual reel, customized molding.The shortcoming of manual work is that labor efficiency is low and product quality is unstable.In consideration of it, applicant has applied for utility model and the utility model patent of entitled " automatic net-making machine " on the 30th in December in 2014, i.e. first generation net making machine product, in order to solve the problems referred to above.
By further research and development with use feedback, it is found by the applicant that first generation net making machine usability in cutting net and network process processed, stability, the convenience bigger defect of existence of maintenance.Such as: when reel wire, filter screen starts reel wire after inserting the first and second reel wire grooves, because of fixing without forcing, can there is certain probability filter screen end and deviate from from reel wire roller, cause reel wire failure;Even if fixation, the screen tube seam crossing material overlapping area of this mode output is big, there is the phenomenon of waste of material;Owing to filter screen is made up of glass fiber compound material, the filter screen chip produced when cutting net can be deposited on equipment, and when in working environment, air velocity is big, glass fibre chip spreads out, and staff's skin allergy or respiratory tract can be caused to come to harm;Additionally, the screen tube that the reel wire device that first generation net making machine is equipped with typically is only limited to a kind of specification makes, when requiring the screen tube making different-diameter or height, it is impossible to accomplish to be switched fast, causing device-specific strong, universality is poor.In addition, first generation net making machine order screen component directly with reel wire roller for stapler bed die, customized operation is started when filter screen volume is also on reel wire roller, the quality of fit of reel wire device can be impacted by the most customized pressure, and cause different size reel wire roller and the making of reel wire sleeve and switching, more difficult.
In consideration of it, applicant's design have developed second filial generation automatic net-making machine, it is possible to solve the problems referred to above.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of automatic net-making machine, it is possible to reliable and stable realization net operation, and economic saving, and clean environment firendly, universality is strong.
For solving above-mentioned technical problem, the technical solution of the utility model is: a kind of automatic net-making machine described in utility model, including reel wire device and frame, it is characterized in that: described reel wire device includes squeezing net axle, reel wire axle sleeve and reel wire sleeve, squeeze net axle, reel wire axle sleeve and reel wire sleeve order from inside to outside and be set in together;Squeezing net axle and connect crowded net rotating driving device, reel wire axle sleeve connects reel wire rotating driving device, reel wire sleeve connection frame;The cross section of described crowded net axle is non-circular;Net reel shaft puts offers axial slotting net groove;Reel wire sleeve is offered one or more and axial takes net groove.
Preferably, reel wire axle sleeve connects reel wire rotating driving device by strong magnets and notch absorption;Reel wire sleeve is by strong magnets and notch absorption connection frame.
Preferably, also including that dust arrester, described dust arrester include aspiration channel, high pressure positive blower and dust filter vat, one end of described aspiration channel is fixed in frame, and the other end of aspiration channel connects dust filter vat by high pressure positive blower.
Preferably, also include ordering net device, described in order net device and include automatically ordering screen component, order net cylinder, mobile cylinder and slide rail, order net cylinder and can drive and automatically order screen component and carry out ordering net operation;Mobile cylinder can drive automatically to order screen component and order net cylinder and do horizontal reciprocating on slide rail and move.
Preferably, described screen component of automatically ordering includes electric stapler and stapler bed die, orders net cylinder and can order about electric stapler stapler bed die downwards and order net action.
Preferably, also including that automatic lubrication installation, described automatic lubrication installation include grease-box, oil pump and some oil pipes, grease-box one end by oil pump connected pipes, the other end of oil pipe is positioned at the active node automatically ordering screen component.
Compared with prior art, the beneficial effects of the utility model are:
1, crowded net axle, reel wire axle sleeve and the reel wire sleeve of reel wire device order from inside to outside is set in together, and the cross section squeezing net axle is non-circular, therefore squeezes to exist between net axle and reel wire axle sleeve and inserts net gap.During reel wire, one end of filter screen band only need to be inserted in net gap in the portion of lacking, and then slight rotation squeezes net axle, can be by one end jam-packed of filter screen band between crowded net axle and reel wire axle sleeve, not only fixation, the phenomenon of abjection will not occur, also reduce screen tube and order the area of net coincidence part, save material.
2, reel wire axle sleeve connects reel wire rotating driving device by strong magnets and notch absorption;Reel wire sleeve is by strong magnets and notch absorption connection frame, as produced the screen tube of different size specification, it is only necessary to reel net axle sleeve and reel wire sleeve are directly taken off, changes diameter or the reel wire axle sleeve of height dimension coupling and reel wire sleeve.This quick-changing type structure is not only able to meet the Production requirement of different model, and without redistribution equipment, Portable safety, operability is higher.
3, dust arrester can absorb the chip sending net, producing when cutting net and reel wire in time, it is to avoid glass fibre flies away pollution surrounding working environment, the production safety of protection staff.
4, the screen component of automatically ordering of this equipment uses electric stapler and the stapler bed die being independently arranged, take net device gradually to be taken out by the screen tube spooled, the screen tube coincidence part of external part i.e. enters between electric stapler and stapler bed die, while completing to order net operation, screen tube the most completely out reel wire device.This set makes reel wire and orders net device functionality separately, orders net pressure and does not interferes with the quality of fit of reel wire device, and the stapler bed die being independently arranged makes the reel wire axle sleeve of many specifications and reel wire tube-in-tube structure be simplified further, makes the easiest.
5, the lubrication that automatic lubrication installation can be automatic and lasting orders each active node of screen component automatically, and order more flexible order net plant running, effectively extends the service life of equipment.
6, the refine of this apparatus structure is practical, failure rate is low, it is not necessary to frequent maintenance is overhauled, and the most in the industry cycle popularizes.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the left view of Fig. 1;
Fig. 4 is the axonometric chart of reel wire device;
Fig. 5 is to squeeze net axle, reel wire axle sleeve and the installation cooperation structure schematic diagram of reel wire sleeve;
Fig. 6 is perspective view of the present utility model;
Fig. 7 is the structural representation of the screen tube that this utility model makes;
In figure:
1, conveyer device: 1.1 rotating disks;1.2 delivery track;1.3 conveying axis;
2, net device is cut: 2.1 blades;2.2 blade support;2.3 cut net cylinder;
3, reel wire device: 3.1 reel wire rotating driving devices;3.2 squeeze net rotating driving device;3.3 reel wire sleeves;3.4 reel wire axle sleeves;3.5 squeeze net axle;3.6 insert net groove;3.7 take net groove;
4, net device is booked: seat fixed by 4.1 staplers;4.2 order net cylinder;4.3 electric stapler;4.4 stapler bed dies;4.5 slide rail;
5, net device is taken;
6, automatic lubrication installation: 6.1 oil pumps;6.2 oil pipe;
7, dust arrester: 7.1 aspiration channels;7.2 dust filter vats;7.3 high pressure positive blower;
8, frame;9, screen tube;10, net nail.
Detailed description of the invention
With detailed description of the invention, this utility model is described in further detail below in conjunction with the accompanying drawings.
Embodiment one
As Figure 1-3, automatic net-making machine described in the utility model, including conveyer device 1, cut net device 2, reel wire device 3, order net device 4, take net device 5 and frame 8.Conveyer device 1, cut net device 2, reel wire device 3, order net device 4, take net device 5 and be installed in frame 8.Conveyer device 1 includes rotating disk 1.1, delivery track 1.2 and the conveying axis 1.3 that can rotate.Rotating disk 1.1 arranges filter screen band.The external part of filter screen band is arranged on delivery track 1.2, conveying axis 1.3 rotate feeding.
As shown in figs. 1 and 6, described in cut net device 2 and include cutting knife and cut net cylinder 2.3, described cutting knife can choose plug-in strip or blade 2.1.Change after wearing and tearing due to plug-in strip and sharpening work is constant and relatively costly, therefore preferred blade 2.1.Cut net cylinder 2.3 and can do straight reciprocating motion by blade support 2.2 band cutting blade 2.1, thus draw disconnected filter screen band.
As shown in Figures 4 and 5, described reel wire device 3 includes squeezing net axle 3.5, reel wire axle sleeve 3.4 and reel wire sleeve 3.3, squeezes net axle 3.5, reel wire axle sleeve 3.4 and reel wire sleeve 3.5 order from inside to outside and is set in together;Squeezing net axle 3.5 and connect crowded net rotating driving device 3.2, reel wire axle sleeve 3.4 connects reel wire rotating driving device 3.1, reel wire sleeve 3.3 connection frame 8;The cross section of described crowded net axle 3.5 is non-circular, therefore squeezes to exist between net axle 3.5 and reel wire axle sleeve 3.4 and inserts net gap.An axial slotting net groove 3.6 is offered on reel wire axle sleeve 3.4;Respectively offer one in the both sides of reel wire sleeve 3.3 and axial take net groove 3.7.Described crowded net rotating driving device 3.2 and reel wire rotating driving device 3.1 are motor.
Reel wire axle sleeve 3.4 connects reel wire rotating driving device 3.1 by strong magnets and notch absorption;Reel wire sleeve 3.3 is by strong magnets and notch absorption connection frame 8.Reel wire axle sleeve 3.4 and reel wire sleeve 3.3 can quickly change different model, to adapt to Production requirement.
As Figure 1-3, described in order net device 4 and include automatically ordering screen component, order net cylinder 4.2, mobile cylinder and slide rail 4.5, order net cylinder 4.2 and can drive and automatically order screen component and carry out ordering net operation;Mobile cylinder can drive automatically to order screen component and order net cylinder 4.2 and do horizontal reciprocating on slide rail 4.5 and move.
Described screen component of automatically ordering includes electric stapler 4.3 and stapler bed die 4.4, electric stapler 4.3 and stapler bed die 4.4 are arranged on stapler and fix on seat 4.1, order net cylinder 4.2 and can order about electric stapler 4.3 stapler bed die 4.4 downwards and order net action.Electric stapler 4.6 choosing can use into dish iron wire volume and work as net nail 10, can order 30,000 continuously.
The work process of second filial generation automatic net-making machine is as follows:
Filter screen is wrapped on rotating disk 1.1, and filter screen roll edges is placed between conveying axis 1.3 and delivery track 1.2, and motor drives conveying axis 1.3 to rotate, and band electric filter moves forward.After mobile preseting length, filter screen Tape movement to workbench edge, the front end of filter screen band passes to insert net groove 3.6 and take net groove 3.7 inserts in reel wire sleeve 3.3 and reel wire axle sleeve 3.4, enters in the slotting net gap squeezed between net axle 3.5 and reel wire axle sleeve 3.4.Squeeze crowded net axle 3.5 half rotation of net rotating driving device 3.2 order and choke the front end of filter screen band.Cut net device 2 and start action, cut net cylinder 2.3 band cutting blade 2.1 and translate, cut off filter screen.Reel wire rotating driving device 3.1 makes reel wire axle sleeve 3.4 rotate a circle half, and filter screen rolls between reel wire axle sleeve 3.4 and reel wire sleeve 3.3.Electric stapler 4.3 starts to move to reel wire device 3, until the overhanging end of reel wire enters between electric stapler 4.3 and stapler bed die 4.4.Order net cylinder 4.2 drive electric stapler 4.3 the most customized first net nail 10 after, take net device 5 jaw clamping filter screen, rolled filter screen is gradually taken out between reel wire axle sleeve 3.4 and reel wire sleeve 3.3.During taking out, electric stapler 4.3 works on, and each filter screen is followed closely three times, and when fixing the 3rd net nail 10, screen tube all takes out, and electric stapler 4.3 moves to rear, and screen tube is customized to be completed, and i.e. obtains finished product as shown in Figure 7.
Embodiment two
As Figure 1-3, in the present embodiment, dust arrester 7 is also included.Described dust arrester 7 includes that aspiration channel 7.1, high pressure positive blower 7.3 and dust filter vat 7.2, one end of described aspiration channel 7.1 are fixed in frame, and the other end of aspiration channel 7.1 connects dust filter vat 7.2 by high pressure positive blower 7.3.Dust arrester 7 can absorb the chip sending net, producing when cutting net and reel wire in time, it is to avoid glass fibre flies away pollution surrounding working environment, the production safety of protection staff.
Remaining structure and embodiment, with embodiment one, repeat no more.
Embodiment three
As shown in Figure 1-2, also include automatic lubrication installation 6, described automatic lubrication installation 6 includes grease-box, oil pump 6.1 and some oil pipes 6.2, and grease-box one end by oil pump 3.1 connected pipes 6.2, the other end of oil pipe 6.2 is positioned at the active node automatically ordering screen component.Automatic lubrication installation 6 can be automatic and lasting lubrication automatically order each active node of screen component, order is ordered net device 4 and is run more flexible, effectively extends the service life of equipment.
Remaining structure and embodiment, with embodiment one or two, repeat no more.
The above, it it is only preferred embodiment of the present utility model, it it is not the restriction that this utility model is made other form, cylinder as described in this patent scheme refers to realize the driving means of straight reciprocating motion, with similar structures such as motor driven gear tooth bar, nut screw or rotation cams, broadly falling into the equivalence replacement to cylinder, any those skilled in the art are changed possibly also with the technology contents of the disclosure above or are modified as the Equivalent embodiments of equivalent variations.The structure of reel wire device is not limited only to roll screen tube, and all by thin slice flexible tape raw material, the making being rolled into cylindrical structure broadly falls into the scope of application of this device.Every without departing from technical solutions of the utility model content, any simple modification, equivalent variations and remodeling above example made according to technical spirit of the present utility model, still fall within the protection domain of technical solutions of the utility model.