CN205520132U - Negative pole line welding equipment - Google Patents
Negative pole line welding equipment Download PDFInfo
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- CN205520132U CN205520132U CN201620102903.5U CN201620102903U CN205520132U CN 205520132 U CN205520132 U CN 205520132U CN 201620102903 U CN201620102903 U CN 201620102903U CN 205520132 U CN205520132 U CN 205520132U
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- cathode line
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Abstract
The utility model relates to a negative pole line processing equipment field, a negative pole line welding equipment, including the frame to and set up the pay -off assembly in the frame and weld the assembly, the setting of welding assembly is on the pay -off line of pay -off assembly, and the upper reaches of welding assembly are provided with interior clamping device, and the low reaches of welding assembly are provided with outer clamping device, the pay -off assembly is including setting up the slide rail in the frame to and the feeder of slip setting on the slide rail, feeder, interior clamping device and outer clamping device are in on the same axis, the welding assembly includes six group's weld assemblies, six group's weld assemblies be central circumference array along the axis and set up, and six group's weld assemblies are the spiral along the axial of axis and arrange, and axial distance is for half welding cycle's treating the welded cathode line axial length between the welding tip of radially relative two sets of weld assemblies. This negative pole seam welding special plane adopts the semi -automatization production technology, realizes autoloading, welding, production negative pole line that can high efficiency.
Description
Technical field
This utility model relates to cathode line process equipment field, particularly relates to a kind of for automated production spiral hexagon
The cathode line welding equipment of acupuncture cathode line.
Background technology
According to State Council " energy-saving and emission-reduction 12 planning ", in power industry desulphurization denitration to be advanced and air, fine grained is dirty
The improvement of dye thing (PM2.5), strengthens industry smoke-dust pollutant and prevents and treats dynamics.Wet cottrell is at this background condition
Under, as smoke-dust Pollutant Treatment equipment, introduce from external, the most progressively promotion and application.Acupuncture cathode line is wet type
A kind of important component part in electrostatic precipitator, production requires complexity, and material requires higher, for 316L, 2205 and TA2
Alloy etc..
Acupuncture cathode line is under this special working condition of wet cottrell, it is to be ensured that linearity, guarantee through welding,
Its demand is big, it is necessary to have the highest production efficiency.The processing raw material of acupuncture cathode line is welded tube and capillary, domestic similar
Product processing technique, general use energy storage type butt-joint, arc stud welding, or riveting, but all can not fully meet the need of actual production
Want.In this context, design the equipment that a kind of efficient high standard being applied to spiral hexagon acupuncture cathode line produces, compel
The eyebrows and eyelashes.
Summary of the invention
In order to solve the problems referred to above, the purpose of this utility model is to provide a kind of cathode line welding equipment, this cathode line
Special welding machine uses semi-automatic production technology, it is achieved self-feeding, welding, can production cathode line rapidly and efficiently.
In order to realize above-mentioned purpose, this utility model have employed following technical scheme:
A kind of cathode line welding equipment, including frame, and the feeding assembly that is arranged in frame and welding assembly；It is special
Levying and be: described welding assembly is arranged on the feeding line of feeding assembly, the upstream of welding assembly is provided with interior clamping device, weldering
The downstream connecing assembly is provided with outer clamping device；Described feeding assembly includes the slide rail being arranged in frame, and setting of sliding
Charging gear on slide rail, charging gear, interior clamping device and outer clamping device are on same axis；Described welding is total
Become to include six bond pads assemblies；Six bond pads assemblies are arranged along circumferential array centered by axis, and six bond pads assemblies along in
Axially arranging twist of axis, between the welding end of two bond pads assemblies diametrically, axial distance is the moon to be welded
The axial length of half welding interval of polar curve.
As preferably, described weld assembly includes exporting cylinder, and is arranged on the welding gun on the outfan of output cylinder,
The output air cylinder driven welding gun of described every bond pads assembly moves radially at its annular center, and welding gun connects water-cooled system
System.
As preferably, described frame includes that the cabinet for positioning welding assembly, interior clamping device are arranged on cabinet inside,
Interior clamping device and welding assembly are respectively on inside and outside two walls of the same sidewall of cabinet；Described interior clamping device includes inner clip
Tight mould, and control the interior clamping cylinder of interior clamping mould open/close；Interior clamping mold includes the inner mold base being fixedly installed,
And it is arranged on the inner mold movable block on interior clamping cylinder outfan；Interior clamping air cylinder driven inner mold movable block internal mould mutually
Tool base is movable.In said structure, described cabinet is mainly used in positioning welding assembly, and is arranged in cabinet by interior clamping device
Portion is to shorten the axial distance between interior clamping device and outer clamping device as far as possible, thus in ensureing, clamping device is with outer
Welding position between clamping device clamp stability.
As preferably, described outer clamping device includes outer clamping mold, and controls the outer outer clamping clamping mould open/close
Cylinder；Outer clamping mold includes the outer mold base being fixedly installed, and is arranged on the outer mold on outer clamping cylinder outfan
Movable block；Outer clamping air cylinder driven outer mold movable block is movable relative to outer mold base.
As preferably, between described outer mold base and outer mold movable block, constitute the hole, location for fixed negative pole line,
Hole, location includes the axis hole passed for welded tube, and six the capillary holes passed for capillary, and six capillary holes along axis hole are
Center circumference rule outwards dissipates setting.
As preferably, described cabinet side is provided with switch board, switch board and the L-shaped Structural assignments of cabinet；Described control
Control feeding assembly and the controller of welding assembly, and the intermediate frequency welding electricity being connected with welding assembly it is provided with inside cabinet processed
Source；The intermediate frequency source of welding current includes alternating current input power supplying, and exchange is changed into the intermediate frequency welding transformer that direct current offer uses
And if inverter.
This utility model uses technique scheme, and this cathode line welding equipment uses semi-automatic production technology, it is achieved
Self-feeding, welding, can production cathode line rapidly and efficiently.When equipment runs, six bond pads assemblies in welding assembly are divided into
Three pairs, two groups of weld assemblies diametrically are a pair, and three pairs of weld assemblies are implemented to liquidate two-by-two the most successively, it is ensured that welded tube is straight
Dimension.The production of six limit acupuncture cathode line can be realized by six bond pads assemblies, and owing to six bond pads assemblies are along axis
Axially arrange twist, the six limit acupuncture cathode line therefore produced present spiral type, it should be noted that above-mentioned six groups
Weld assembly forms periodically welding, and the six roots of sensation capillary i.e. welded forms a welding interval, two bond pads diametrically
Axial distance between the capillary that assembly is welded is the axial length corresponding to half welding interval.And the six limit spiral shells produced
Rotation shape acupuncture cathode line is to utilize high-pressure electrostatic principle, makes the dust in flue gas charged and be adsorbed in pole plate to reach purifying smoke
A kind of device, cathode line has and is evenly distributed in the space of surrounding by electric charge, makes the feature that dust band is charged, and overall machinery is by force
Degree is big, do not break, do not go offline, solid and reliable；Having discharge effect uniform, electric current distribution is uniform, average field intensity is high
Effect, high for dust content, dust size thin and high resistivity dust, has higher adaptability；To dust in flue gas and
The charged effect of droplet strengthens.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is welding assembly floor map of the present utility model.
Fig. 3 is welding position of the present utility model structure elucidation figure.
Detailed description of the invention
Below in conjunction with the accompanying drawings, preferred embodiment of the present utility model is described in further detail.
A kind of cathode line welding equipment as shown in Fig. 1 ~ Fig. 3, including frame 1, and the feeding being arranged in frame 1 is total
Become and welding assembly.Described frame 1 includes the cabinet 11 for positioning welding assembly, and welding assembly is arranged on the machine on feeding line
On case 11 lateral surface, welding assembly downstream is additionally provided with finished product and crosses hopper 12, and this is crossed hopper and can be used for placing the one-tenth after having welded
Product cathode line.Described cabinet 11 side is provided with switch board 13, switch board 13 and the L-shaped Structural assignments of cabinet 11；Described control
Internal control feeding assembly and the controller of welding assembly of being provided with of cabinet 13 processed, and the intermediate frequency welding electricity being connected with welding assembly
Source；The intermediate frequency source of welding current includes alternating current input power supplying, and exchange is changed into the intermediate frequency welding transformer that direct current offer uses
And if inverter.Actual industry can use following equipment and feature:
Intermediate frequency welding transformer: using import high-quality iron core, volume of transformer is little lightweight, weldering depressor frequency is 1000Hz
And transformator commutation diode uses Germany's import diode rectification, steady quality is reliable, and exchange is changed into direct current provides weldering
Connecing use, energy loss is little, can save the more energy, reduces welding cost；
If inverter: the technology of equipment Imported From German EMH Company advanced person combines welding experience for many years, by Canada of our company engineer
Exploitation forms, its main inversion device such as IGBT, SCR and drive module all to use Germany's inlet member guarantees its quality can
Lean on and stability；
Controller: use Microcomputer control, therefore accurate controlled quentity controlled variable can be obtained, use full Chinese display and with work
Make Common Parameters to set, facilitate operator to use.
The complete machine source of welding current uses medium frequency inverter direct current welding electricity, JTF-MF110+PLC microcomputer controller, Chinese liquid crystal
Display, it is desirable to easy and simple to handle intuitively, superior performance, welding quality stable, degree of regulation is high, and welding parameter minimal adjustment unit is
Ms level.There is power factor automatically control from dynamic(al) correction, transformator overtemperature protection, electric current and detect, can examine in advance before welding
Surveying input voltage, many item data such as frequency, to guarantee that welding machine runs in normal state and guarantees welding quality.
Described welding assembly includes six bond pads assemblies；Every bond pads assembly includes exporting cylinder 21, and is arranged on defeated
Going out the welding gun 22 on the outfan of cylinder 21, the output cylinder 21 of every bond pads assembly drives welding gun 22 along footpath at its annular center
Connecting in movement, welding gun 22 and have water-cooling system, wherein output cylinder 21 is used for driving welding gun 22 to move, and water-cooling system is for right
The pad of welding gun 22 carries out cooling down.Described six bond pads assemblies are arranged along circumferential array centered by axis, and six groups
Weld assembly axially arranging twist along axis, between the welding end of two bond pads assemblies diametrically axially away from
Axial length from half welding interval for cathode line to be welded.Use said structure, six bond pads groups of this welding assembly
Part can realize the production of six limit acupuncture cathode line, and due to six bond pads assemblies axially arranging twist along axis,
Therefore the six limit acupuncture cathode line produced present spiral type, it should be noted that above-mentioned six bond pads assemblies form periodically weldering
Connecing, the six roots of sensation capillary i.e. welded forms a welding interval, between the capillary that two bond pads assemblies diametrically are welded
Axial distance be the axial length corresponding to half welding interval.The six limit spiral type acupunctures that above-mentioned welding assembly is produced are cloudy
Polar curve is to utilize high-pressure electrostatic principle, makes the dust in flue gas charged and be adsorbed in pole plate to reach a kind of device of purifying smoke,
Cathode line has and is evenly distributed in the space of surrounding by electric charge, makes the feature that dust band is charged, and overall mechanical strength is big, constantly
Line, do not go offline, solid and reliable；There is discharge effect uniform, the effect that electric current distribution is uniform, average field intensity is high is right
High in dust content, dust size thin and high resistivity dust, has higher adaptability；Charged to dust in flue gas and droplet
Effect strengthens.
The upstream of described welding assembly is provided with interior clamping device, and the downstream of welding assembly is provided with outer clamping device；Its
In, outer clamping device includes outer clamping mold, and controls the outer outer clamping cylinder 31 clamping mould open/close；Outer clamping mold bag
Include the outer mold base 32 being fixedly installed, and be arranged on the outer mold movable block 33 on outer clamping cylinder 31 outfan；Outer clip
Tight cylinder 31 drives the relative outer mold base 32 of outer mold movable block 33 movable；Outer mold base 32 and outer mold movable block 33 it
Between constitute for the hole, location of fixed negative pole line, hole, location includes the axis hole passed for welded tube, and passes for capillary
Six capillary holes, six capillary holes outwards dissipate setting along circumference rule centered by axis hole.
It is internal that described interior clamping device is arranged on cabinet 11, and it is same that interior clamping device and welding assembly are respectively at cabinet 11
On inside and outside two walls of sidewall；Described interior clamping device includes interior clamping mold, and controls the inner clip of interior clamping mould open/close
Tight cylinder 41；Interior clamping mold includes the inner mold base 42 being fixedly installed, and is arranged on interior clamping cylinder 41 outfan
Inner mold movable block 43；Interior clamping cylinder 41 drives the relative inner mold base 42 of inner mold movable block 43 movable.Said structure
In, interior clamping device being arranged on cabinet 11 internal is to shorten the axle between interior clamping device and outer clamping device as far as possible
To distance, thus in ensureing welding position between clamping device and outer clamping device clamp stability.
Described feeding assembly includes the slide rail 14 being arranged in frame 1, and the charging gear being slidably arranged on slide rail
15, charging gear 15, interior clamping device and outer clamping device are on same axis；Described charging gear 15 includes mobile
Pair, and drive moving sets driving motor of movement on slide rail, and the clamping being arranged on moving sets is secondary.On described slide rail
It is additionally provided with some groups and lifts assembly 16 for lift welded tube, lift the lift cylinder that assembly includes being in below slide rail, with
And the bracket being arranged on lift cylinder, and the pulley being arranged on bracket；In this structure, before equipment runs, need artificial
Tubulature and dress pin；Dress pin is by being manually filled in welding assembly by capillary, and tubulature is that welded tube is arranged on equipment by workman, weldering
Pipe one end is fixed by charging gear 15 by interior gripping means grips, another side, and the middle part of welded tube is erected at the pulley lifting assembly
On, by lifting in the middle part of pulley Welded Pipe, it can be ensured that welded tube linearity.Charging gear 15 when equipment runs, in equipment
Driving welded tube to move at welding assembly, capillary is welded on welded tube by welding assembly, in charging gear 15 moving process, sliding
Pulley on rail is driven correspondence to move down one by one by lift cylinder, thus does not hinder moving axially of welded tube；Therefore, this negative electrode wire bonding
The equipment that connects can realize linearity when welded tube moves axially by the peculiar setting lifting assembly and ensure, promotes the production of cathode line
Quality.
The production technology of the cathode line welding equipment of said structure is as follows:
1. preparation before start, including artificial tubulature and dress pin；Dress pin is by being manually filled to welding assembly by capillary
On, tubulature is that welded tube is arranged on equipment by workman, and welded tube one end is consolidated by charging gear 15 by interior gripping means grips, another side
Fixed, the middle part of welded tube is erected on the pulley lifting assembly；
2. what pipe welded clamping with mobile, and charging gear 15 drives welded tube step-by-step movement at welding assembly to move, moves each time
A dynamic distance pitch corresponding to welding interval.In moving process, the clamping pair Welded Pipe all the time in charging gear 15 is first
End is fixed and passes through moving sets and moves on slide rail, and the pulley on slide rail is driven by lift cylinder and moves down, thus does not hinders
Moving axially of welded tube, interior clamping device and outer clamping device the most not Welded Pipe position, and welding assembly does not works.Moving
After a dynamic pitch, charging gear 15 stops mobile, and interior clamping device and outer clamping device Welded Pipe position；
3. welding, the welding assembly work when welding post, it is three right that six bond pads assemblies in welding assembly are divided into, two
Weld assembly diametrically is a pair, and three pairs of weld assemblies are implemented to liquidate two-by-two the most successively, it is ensured that welded tube linearity；
4. it is repeated cyclically above-mentioned steps 2 and 3, until a whole root bead pipe is processed into cathode line.
The advantage of the cathode line welding equipment of said structure is:
1. production efficiency is high, 24 hours solderable 30,000 cathode needles；
2. steady quality, welding deformation amount is little, and through welding is high, and product linearity is good；
3. adaptability for materials is wide, it is adaptable to multiple material；
4. the technical matters of pair promotion environmental protection equipment wet cottrell, effect is big, beneficially the sending out of Environmental Protection in China industry
Exhibition；
5. meet national policy, it is achieved semi-automatic, the propelling of environmental protection industry.
It is obvious to a person skilled in the art that this utility model is not limited to the details of above-mentioned one exemplary embodiment, and
And in the case of without departing substantially from spirit or essential attributes of the present utility model, it is possible to realize this practicality in other specific forms new
Type.Therefore, no matter from the point of view of which point, all should regard embodiment as exemplary, and be nonrestrictive, this practicality is new
The scope of type is limited by claims rather than described above, it is intended that by the containing of equivalency in claim that fall
All changes in justice and scope are included in this utility model.Should not be considered as any reference in claim limiting
Involved claim.Furthermore, it is to be understood that " an including " word is not excluded for other unit, odd number is not excluded for plural number.System rights is wanted
Multiple unit or the device of asking middle statement can also be realized by software or hardware by a unit or device.The first, the
Second-class word is used for representing title, and is not offered as any specific order.
Claims (6)
1. a cathode line welding equipment, including frame, and the feeding assembly that is arranged in frame and welding assembly；Its feature
Being: described welding assembly is arranged on the feeding line of feeding assembly, the upstream of welding assembly is provided with interior clamping device, welding
The downstream of assembly is provided with outer clamping device；Described feeding assembly includes the slide rail being arranged in frame, and is slidably arranged in
Charging gear on slide rail, charging gear, interior clamping device and outer clamping device are on same axis；Described welding assembly
Including six bond pads assemblies；Six bond pads assemblies are arranged along circumferential array centered by axis, and six bond pads assemblies are along axis
Axially arranging twist of line, between the welding end of two bond pads assemblies diametrically, distance is cathode line to be welded
The axial length of half welding interval.
A kind of cathode line welding equipment the most according to claim 1, it is characterised in that: described weld assembly includes exporting gas
Cylinder, and it is arranged on the welding gun on the outfan of output cylinder, the output air cylinder driven welding gun of described every bond pads assembly is along it
Moving radially at annular center, welding gun connects water-cooling system.
A kind of cathode line welding equipment the most according to claim 1, it is characterised in that: described frame includes for tack welding
Connecing the cabinet of assembly, interior clamping device is arranged on cabinet inside, and interior clamping device and welding assembly are respectively at cabinet the same side
On inside and outside two walls of wall；Described interior clamping device includes interior clamping mold, and controls the interior clamping of interior clamping mould open/close
Cylinder；Interior clamping mold includes the inner mold base being fixedly installed, and is arranged on the inner mold on interior clamping cylinder outfan
Movable block；Interior clamping air cylinder driven inner mold movable block is movable relative to inner mold base.
A kind of cathode line welding equipment the most according to claim 3, it is characterised in that: described outer clamping device includes outer clip
Tight mould, and control the outer outer clamping cylinder clamping mould open/close；Outer clamping mold includes the outer mold base being fixedly installed,
And it is arranged on the outer mold movable block on outer clamping cylinder outfan；Outer clamping air cylinder driven outer mold movable block is relative to external mold
Tool base is movable.
A kind of cathode line welding equipment the most according to claim 4, it is characterised in that: described outer mold base and outer mold
Constituting the hole, location for fixed negative pole line between movable block, hole, location includes the axis hole passed for welded tube, and is used for welding
Six capillary holes that pin passes, six capillary holes outwards dissipate setting along circumference rule centered by axis hole.
A kind of cathode line welding equipment the most according to claim 3, it is characterised in that: described cabinet side is provided with control
Cabinet, switch board and the L-shaped Structural assignments of cabinet；Control feeding assembly and the control of welding assembly it is provided with inside described switch board
Device, and the intermediate frequency source of welding current being connected with welding assembly；The intermediate frequency source of welding current includes alternating current input power supplying, and exchange
It is changed into direct current and the intermediate frequency welding transformer and if inverter used is provided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620102903.5U CN205520132U (en) | 2016-02-01 | 2016-02-01 | Negative pole line welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620102903.5U CN205520132U (en) | 2016-02-01 | 2016-02-01 | Negative pole line welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205520132U true CN205520132U (en) | 2016-08-31 |
Family
ID=56776149
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620102903.5U Active CN205520132U (en) | 2016-02-01 | 2016-02-01 | Negative pole line welding equipment |
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| Country | Link |
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| CN (1) | CN205520132U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499868A (en) * | 2016-02-01 | 2016-04-20 | 浙江天创环境科技有限公司 | Cathode line welding equipment |
-
2016
- 2016-02-01 CN CN201620102903.5U patent/CN205520132U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499868A (en) * | 2016-02-01 | 2016-04-20 | 浙江天创环境科技有限公司 | Cathode line welding equipment |
| CN105499868B (en) * | 2016-02-01 | 2017-04-12 | 浙江天创环境科技有限公司 | Cathode line welding equipment |
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| GR01 | Patent grant |