CN205506940U - Electric automatic test system of wire harness assembly - Google Patents
Electric automatic test system of wire harness assembly Download PDFInfo
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- CN205506940U CN205506940U CN201620306300.7U CN201620306300U CN205506940U CN 205506940 U CN205506940 U CN 205506940U CN 201620306300 U CN201620306300 U CN 201620306300U CN 205506940 U CN205506940 U CN 205506940U
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Abstract
The utility model provides an electric automatic test system of wire harness assembly, it includes a frame, be equipped with a test platform in the frame, test platform's both ends are equipped with a test socket respectively, be equipped with several test jack on the test socket, the test jack one -to -one on two test sockets is connected through an electric test loop, be equipped with high the low voltage power supply module, resistance test module, conduction testing module, high -voltage insulation test module and insulation test module on the electric test loop, high the low voltage power supply module, resistance test module, conduction testing module, high -voltage insulation test module, insulation test module all are connected with a controller, the controller still is connected with a display. This electric automatic test system of wire harness assembly can realize that the automatic of wire harness assembly detects, can effectively improve detection speed, reduce tester's intensity of labour, but also can guarantee the quality of detection, avoids appearing the false retrieval, leaks the problem of examining.
Description
Technical field
This utility model relates to new-energy automobile bundle assembly production field, particularly to a kind of electric Auto-Test System of bundle assembly.
Background technology
Along with the most in short supply of the energy and pollute day by day increase the weight of, new-energy automobile is increasingly subject to people's attention as the vehicles of a kind of environmental protection, and new-energy automobile has become the field that China gives priority at present.Electric automobile is to develop one the most ripe in new-energy automobile, and current electric automobile has begun to industrialization, and the quantity of electric automobile becomes more and more.In the production process of electric automobile, bundle assembly is a critical component of electric automobile, and the quality of bundle assembly is often directly connected to the quality of electric automobile, therefore in the production process of electric automobile, it is necessary to detect the quality of bundle assembly.
Mainly detecting conduction, resistance, insulating properties and four indexs of resistance to pressure when detecting bundle assembly, owing to the type of bundle assembly is different, the wire harness quantity that each bundle assembly comprises is also the most different.Detection to bundle assembly at present often wire, a wire can only detect by the way of artificial, adopt detection speed in this way the slowest, and need to take substantial amounts of human resources, the labor intensity of workman is very big, and the production cost of these Dou Huishi enterprises increases.And the problem of false retrieval, missing inspection often occurs during detection, the quality of bundle assembly detection therefore can not be completely secured.
Utility model content
The shortcoming of prior art in view of the above, the purpose of this utility model is to provide a kind of electric Auto-Test System of bundle assembly that simultaneously can automatically detect many wire harness.
For achieving the above object and other relevant purposes, this utility model provides a kind of electric Auto-Test System of bundle assembly, it is characterized in that: it includes a frame, described frame is provided with a test platform, described test platform be respectively arranged at two ends with a test jack, described test jack is provided with several test jack, test jack one_to_one corresponding in two test jacks is connected by an electric test loop, described electric test loop is provided with high-low voltage power source module, continuity test module, voltage-withstand test module and Insulation test module, described high-low voltage power source module, continuity test module, voltage-withstand test module, Insulation test module is all connected with a controller, described controller is also connected with a display.
Preferably, described frame being additionally provided with a temperature measuring sensor, described temperature measuring sensor is connected with described controller.
Preferably, described controller is also connected with a resistance test module.
Preferably, described resistance test module, continuity test module, voltage-withstand test module and Insulation test module are integrated into an integrated testability instrument.
Preferably, described frame being additionally provided with test connector, one end of described test connector is plug, and the other end of described test connector is the union joint corresponding with bundle assembly shape.
Preferably, described frame is additionally provided with alarm device.
Preferably, the both sides of described test platform are provided with infrared induction device.
nullAs mentioned above，The electric Auto-Test System of bundle assembly of the present utility model has the advantages that the electric Auto-Test System of this bundle assembly is respectively provided with test jack at the two ends of test platform，Test jack in test jack is connected one to one by test loop，So when bundle assembly is tested by needs，Only the two ends of each wire on bundle assembly need to be respectively inserted in two test jack corresponding to test jack，Thus can be by the resistance test module on test loop、Continuity test module、Voltage-withstand test module and Insulation test module are respectively to corresponding resistance、Conduction、Resistance to pressure and insulating properties are tested，And shown by display，So achieve that the Aulomatizeted Detect of bundle assembly，Detection speed can be effectively improved、Reduce the labor intensity of tester，But also ensure that the quality of detection，Avoid the occurrence of false retrieval、The problem of missing inspection.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of this utility model embodiment.
Fig. 2 is the structural representation of this utility model embodiment test platform.
Fig. 3 is the module connection diagram of this utility model embodiment test loop.
Fig. 4 is the structural representation of this utility model embodiment test connector.
Fig. 5 is the structural representation of this utility model embodiment union joint.
Element numbers illustrates: 1, frame；2, test platform；3, test jack；31, test jack；4 display；5, alarm device；6, union joint；7, plug；8, controller；9, high-low voltage power source module；10, resistance test module；11, continuity test module；12, Insulation test module；13, continuity test module.
Detailed description of the invention
Below by way of specific instantiation, embodiment of the present utility model being described, those skilled in the art can be understood other advantages of the present utility model and effect easily by the content disclosed by this specification.This utility model can also be carried out by the most different detailed description of the invention or apply, and the every details in this specification can also carry out various modification or change based on different viewpoints and application under without departing from spirit of the present utility model.
Refer to Fig. 1 to Fig. 5.It should be noted that, diagram provided in the present embodiment illustrates basic conception of the present utility model the most in a schematic way, component count, shape and size when only showing the assembly relevant with this utility model rather than implement according to reality in the most graphic are drawn, during its actual enforcement, the kenel of each assembly, quantity and ratio can be a kind of random change, and its assembly layout kenel is likely to increasingly complex.
As shown in Figure 1, 2, 3, this utility model provides a kind of electric Auto-Test System of bundle assembly, and this Auto-Test System includes that a frame 1, frame 1 are a frame structure, and the lower end of frame 1 is provided with roller, and frame 1 so can be facilitated to promote back and forth.Frame 1 is provided with a test platform 2, and test platform 2 is for placing bundle assembly to be tested.In the test jack 3 that is respectively arranged at two ends with of test platform 2, two test jack positions are relative, and each test jack is equipped with several test jack 31.Test jack 31 in two test jacks 3 is one to one, and two test jacks 3 are connected by an electric test loop between test jack 31 one to one.Electric test loop is provided with high-low voltage power source module 9, resistance test module 10, continuity test module 11, voltage-withstand test module 12 and Insulation test module 13, high-low voltage power source module 9 is for providing power supply for whole electric test loop, and high-low voltage power source module 9 can realize the switching between high and low pressure power supply.Resistance test module 10 is for testing the resistance sizes of bundle assembly, and continuity test module 11 is used for testing whether bundle assembly turns on, and voltage-withstand test module 12 is for testing the compressive resistance of bundle assembly, and Insulation test module 13 is for testing the insulating properties of bundle assembly.
Above-mentioned high-low voltage power source module 9, resistance test module 10, continuity test module 11, voltage-withstand test module 12 and Insulation test module 13 are all connected with a controller 8, and controller 8 is connected with a display 4.The result of above-mentioned resistance test module 10, continuity test module 11, voltage-withstand test module 12 and Insulation test module 13 detection can be transferred to controller 8, and is shown on display 4 by controller 8.As a kind of optimal way, it is an integrated testability instrument that above-mentioned resistance test module 10, continuity test module 11, voltage-withstand test module 12 and Insulation test module 13 can be inherited, this tester can arrange multiple input, output channel, so multiple test jack in test jack 3 just can be connected in the input of this tester, output channel, so can make line enhanced convenience, quick, and be easy to maintenance, detection.
As shown in Figure 4, for the ease of being connected with bundle assembly, frame 1 being additionally provided with test connector, one end of test connector is plug 7, and the other end of test connector is union joint 6.The shape of union joint 6 should be corresponding with the shape of bundle assembly to be tested.As shown in Figure 5, it is simply that the shape of a kind of bundle assembly union joint of this utility model embodiment, the shape of union joint 6 should adapt with its shape, and therefore the shape of union joint 6 is not fixed.
Being additionally provided with a temperature measuring sensor in this frame 1, temperature measuring sensor is connected with controller 8, can detect temperature during test by temperature measuring sensor.Being additionally provided with alarm device 5 in frame 1, so when detection goes wrong, alarm device can be reported to the police and reminded operator to note simultaneously.When detecting, detect sometimes for logical high-tension electricity, get an electric shock to ensure safely, avoiding, infrared induction device can be set in the both sides of test platform 2, so when testing, when there being personnel to enter in the range of test platform 2, infrared induction device can send and feed back signal to controller 8, and controller 8 controls alarm device 5 and reports to the police.
The electric Auto-Test System of this bundle assembly is respectively provided with test jack at the two ends of test platform, test jack in test jack is connected one to one by test loop, so when bundle assembly is tested by needs, only the two ends of each wire on bundle assembly need to be respectively inserted in two test jack corresponding to test jack, thus can be by the resistance test module on test loop, continuity test module, voltage-withstand test module and Insulation test module are respectively to corresponding resistance, conduction, resistance to pressure and insulating properties are tested, and shown by display, so achieve that the Aulomatizeted Detect of bundle assembly, detection speed can be effectively improved, reduce the labor intensity of tester, but also ensure that the quality of detection, avoid the occurrence of false retrieval, the problem of missing inspection.So, this utility model effectively overcomes various shortcoming of the prior art and has high industrial utilization.
Above-described embodiment only illustrative principle of the present utility model and effect thereof, not for limiting this utility model.Above-described embodiment all can be modified under spirit and the scope of the present utility model or change by any person skilled in the art.Therefore, art has all equivalence modification or changes that usually intellectual is completed under without departing from the spirit disclosed in this utility model and technological thought such as, must be contained by claim of the present utility model.
Claims (7)
1. the electric Auto-Test System of bundle assembly, it is characterized in that: it includes a frame, described frame is provided with a test platform, described test platform be respectively arranged at two ends with a test jack, described test jack is provided with several test jack, test jack one_to_one corresponding in two test jacks is connected by an electric test loop, described electric test loop is provided with high-low voltage power source module, continuity test module, voltage-withstand test module and Insulation test module, described high-low voltage power source module, continuity test module, voltage-withstand test module, Insulation test module is all connected with a controller, described controller is also connected with a display.
The electric Auto-Test System of bundle assembly the most according to claim 1, it is characterised in that: being additionally provided with a temperature measuring sensor in described frame, described temperature measuring sensor is connected with described controller.
The electric Auto-Test System of bundle assembly the most according to claim 1, it is characterised in that: described controller is also connected with a resistance test module.
The electric Auto-Test System of bundle assembly the most according to claim 3, it is characterised in that: described resistance test module, continuity test module, voltage-withstand test module and Insulation test module are integrated into an integrated testability instrument.
The electric Auto-Test System of bundle assembly the most according to claim 1, it is characterised in that: it is additionally provided with alarm device in described frame.
The electric Auto-Test System of bundle assembly the most according to claim 1, it is characterised in that: the both sides of described test platform are provided with infrared induction device.
The electric Auto-Test System of bundle assembly the most according to claim 1, it is characterized in that: in described frame, be additionally provided with test connector, one end of described test connector is plug, and the other end of described test connector is the union joint corresponding with bundle assembly shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620306300.7U CN205506940U (en) | 2016-04-13 | 2016-04-13 | Electric automatic test system of wire harness assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620306300.7U CN205506940U (en) | 2016-04-13 | 2016-04-13 | Electric automatic test system of wire harness assembly |
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| Publication Number | Publication Date |
|---|---|
| CN205506940U true CN205506940U (en) | 2016-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620306300.7U Expired - Fee Related CN205506940U (en) | 2016-04-13 | 2016-04-13 | Electric automatic test system of wire harness assembly |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106949933A (en) * | 2017-04-07 | 2017-07-14 | 吉利汽车研究院（宁波）有限公司 | A kind of detection method of wire harness plug-in connecting component |
| CN108151965A (en) * | 2018-03-08 | 2018-06-12 | 长春振宇机电成套有限公司 | A kind of high-voltage wiring harness performance detecting system |
| CN108398615A (en) * | 2018-03-23 | 2018-08-14 | 东风柳州汽车有限公司 | Electric vehicle controller signal converting test device |
| CN109342849A (en) * | 2018-09-29 | 2019-02-15 | 北京新能源汽车股份有限公司 | Charging harness assembly testing device |
-
2016
- 2016-04-13 CN CN201620306300.7U patent/CN205506940U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106949933A (en) * | 2017-04-07 | 2017-07-14 | 吉利汽车研究院（宁波）有限公司 | A kind of detection method of wire harness plug-in connecting component |
| CN108151965A (en) * | 2018-03-08 | 2018-06-12 | 长春振宇机电成套有限公司 | A kind of high-voltage wiring harness performance detecting system |
| CN108398615A (en) * | 2018-03-23 | 2018-08-14 | 东风柳州汽车有限公司 | Electric vehicle controller signal converting test device |
| CN109342849A (en) * | 2018-09-29 | 2019-02-15 | 北京新能源汽车股份有限公司 | Charging harness assembly testing device |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160824 Termination date: 20210413 |
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| CF01 | Termination of patent right due to non-payment of annual fee |