CN205505847U - Dual drive formula condenser online cleaning robot device - Google Patents

Dual drive formula condenser online cleaning robot device Download PDF

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Publication number
CN205505847U
CN205505847U CN201620084038.6U CN201620084038U CN205505847U CN 205505847 U CN205505847 U CN 205505847U CN 201620084038 U CN201620084038 U CN 201620084038U CN 205505847 U CN205505847 U CN 205505847U
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pipe
screw
nozzle
bearing
cleaning robot
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CN201620084038.6U
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Chinese (zh)
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姚思聪
宋慧芬
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ZHENGZHOU SAIWEI MECHANICAL AND ELECTRICAL EQUIPMENT CO Ltd
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Individual
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Abstract

The utility model provides a dual drive formula condenser online cleaning robot device, it includes the frame, the nozzle is female manages and two sets of direction drive arrangement, direction drive arrangement is including installing respectively driving motor, turnscrew, bearing guide rail and suit in the frame are in transmission screw on the turnscrew, the driving motor drive the turnscrew, the transmission screw passes through the sliding seat cunning and establishes on the bearing guide rail, install respectively at the female pipe both ends of nozzle on the transmission screw. It is two sets of the parallel symmetry of direction drive arrangement sets up in the frame, the bearing the female pipes of nozzle etc. Are so that alleviate the female washing angle fixed who manages of nozzle is ensured in the bearing of turnscrew, is favorable to improving the washing precision. This dual drive formula condenser online cleaning robot device has that the design is scientific, rational in infrastructure, the operation is reliable, work efficiency is high, the cleaning performance good and the high advantage of washing precision.

Description

Dual Drive formula condenser on-line cleaning robot device
Technical field
This utility model relates to a kind of condenser cleaning equipment, specifically, relate to a kind of Dual Drive formula condenser on-line cleaning robot device.
Background technology
Keep condenser condensing tube cleaning can improve unit operation efficiency, reduce steam and the consumption of coal, reduce production cost.Development along with on-line cleaning technology, the increasing device that cleans is widely used, existing cleaning device mostly uses lead screw transmission and then realizes cleaning action, restriction yet with female pipe gravity, cleaning environment, apparatus structure etc. makes leading screw subject huge gravity, longtime running certainly will cause leading screw deformation position to offset, and then causing female pipe to produce skew, nozzle location changes so that cleaning performance is poor.The load-bearing how alleviating leading screw and the cleaning angle ensureing female pipe are people's problem demanding prompt solutions.
In order to solve with present on problem, people are seeking a kind of preferably technical solution always.
Summary of the invention
The purpose of this utility model is for the deficiencies in the prior art, thus a kind of design science is provided, rational in infrastructure, reliable, work efficiency is high, cleaning performance is good and clean precision high Dual Drive formula condenser on-line cleaning robot device.
To achieve these goals, this utility model be the technical scheme is that a kind of Dual Drive formula condenser on-line cleaning robot device, it includes frame, nozzle mother pipe and two groups of guide drivers being arranged in described frame, described guide driver includes the driving motor being separately mounted in described frame, turn-screw, load-bearing guide rail and the transmission screw being sleeved on described turn-screw, described driving motor drives described turn-screw, described transmission screw is slidably installed on described load-bearing guide rail by sliding seat, described nozzle mother's pipe two ends are separately mounted on described transmission screw.
Based on above-mentioned, it also includes that rotating machine mechanical arm, described rotating machine mechanical arm include at least two aqueducts and organize rotational connector more, and described rotational connector is separately positioned between adjacent aqueduct and the end of first and last aqueduct;
Described rotational connector includes housing, the steering nozzle being arranged in described housing, water inlet pipe and outlet pipe, described enclosure interior both sides have been oppositely arranged rolling bearing, described steering nozzle is arranged between described rolling bearing, the both sides tube wall of described steering nozzle is separately mounted on the outer rim of described rolling bearing inner ring, described water inlet pipe connects described steering nozzle, the outer end of described water inlet pipe is provided with water-in flange, described outlet pipe connects described steering nozzle, and the outer end of described outlet pipe is provided with water-output flange;
Two adjacent described aqueducts are connected with water-output flange by the water-in flange of single described rotational connector, the end of first described aqueduct connects the water-output flange of first described rotational connector, the water-in flange of the described rotational connector in connection end, end of the described aqueduct in end, the water-output flange of the described rotational connector in end connects described nozzle mother pipe.
Based on above-mentioned, the two ends of described nozzle mother's pipe seal and arrange, the side of described nozzle mother's pipe is provided with into water port, and the water-output flange connection of the described rotational connector in described water inlet port connection end, described nozzle mother's pipe opposite side is evenly equipped with multiple condensing tube washer jet;Described turn-screw is positioned at the side of described nozzle mother's pipe, and described load-bearing guide rail is between described rotating machine mechanical arm and described turn-screw.
Based on above-mentioned, described guide driver also includes guiding bearing base, described guiding bearing base side is provided with transmission screw and installs groove, described transmission screw is arranged on described transmission screw and installs in groove, described guiding bearing base opposite side is fixing with described sliding seat to be connected, described turn-screw is arranged with described load-bearing guide rail parallel, and described nozzle mother's pipe is arranged on described guiding bearing base, and described nozzle mother manages vertical described turn-screw and arranges.
Based on above-mentioned, described guide driver also includes guiding bearing base, described guiding bearing base side is provided with transmission screw and installs groove, described transmission screw is arranged on described transmission screw and installs in groove, described guiding bearing base opposite side is fixing with described sliding seat to be connected, described turn-screw is arranged with described load-bearing guide rail parallel, described transmission screw is installed and is provided with female pipe installation groove outside groove, described nozzle mother's pipe is arranged on described female pipe and installs in groove, and described nozzle mother manages vertical described turn-screw and arranges.
Based on above-mentioned, described nozzle mother's pipe is made up of many pipelines, and each described pipeline gathers described condensing tube washer jet respectively, and adjacent described pipeline is arranged on described female pipe by adpting flange respectively and installs the both sides of groove, the outer end seal of first and last pipeline.
Based on above-mentioned, described guide driver also includes the bearing block being arranged in described frame the most in opposite directions, and the two ends of described turn-screw are arranged in described bearing block by bearing respectively.
Based on above-mentioned, described load-bearing guide rail be provided with slideway, the pulley mated with described slideway is installed in described sliding seat.
Based on above-mentioned, the corresponding described nozzle mother's pipe of described frame is provided with limit switch.
Based on above-mentioned, described driving motor drives described turn-screw by variator.
This utility model hinge structure has substantive distinguishing features and progress, specifically, this Dual Drive formula condenser on-line cleaning robot device includes frame, nozzle mother pipe and guide driver, utilize nozzle mother's pipe described in described load-bearing guide rail load-bearing etc., the bearing capacity of described turn-screw is alleviated with this, prevent drive lead screw deformation and then cause the change of nozzle mother's pipe position, it is ensured that during life-time service, the cleaning angle of described nozzle mother's pipe is fixed, effectively ensureing the precision that condenser cleans;Described rotating machine mechanical arm is set furtherly, provides water source to replace the high-pressure hose of transmission with this, ensure, with this, the stability that water source provides;It has design science, rational in infrastructure, reliable, work efficiency is high, cleaning performance is good and clean precision high advantage.
Accompanying drawing explanation
Fig. 1 is one of structural representation of the present utility model.
Fig. 2 is the two of structural representation of the present utility model.
Fig. 3 is the structural representation of described rotational connector.
In figure: 1. frame;2. nozzle mother pipe;3. drive motor;4. turn-screw;5. load-bearing guide rail;6. rotational connector;7. aqueduct;41. transmission screws;51. sliding seats;61. housings;62. steering nozzles;63. rolling bearings;64. water inlet pipes;65. outlet pipes;66. water-in flange;67. water-output flanges.
Detailed description of the invention
Below by detailed description of the invention, the technical solution of the utility model is described in further detail.
Embodiment 1
As shown in Figure 1, a kind of Dual Drive formula condenser on-line cleaning robot device, it includes frame 1, nozzle mother's pipe 2 and two groups of guide drivers, described frame 1 relies on the housing of existing condenser to arrange, the support of whole device is provided with this, the corresponding condensing tube within condenser of the most described nozzle mother's pipe 2 is arranged, and connection high-pressure water carries out the cleaning of condenser with this.Described guide driver includes that be separately mounted in described frame 1 drives motor 3, turn-screw 4, load-bearing guide rail 5 and be sleeved on the transmission screw 41 on described turn-screw 4, described driving motor 3 drives described turn-screw 4, described transmission screw 41 is slidably installed on described load-bearing guide rail 5 by sliding seat 51, the two ends of described nozzle mother's pipe 2 are separately mounted on described transmission screw 41, in order to the reasonable described nozzle mother's pipe 2 of load-bearing and described load-bearing guide rail 5 are arranged on the both sides of described transmission screw 41.The both sides of described load-bearing guide rail 5 are separately fixed in described frame 1, and are positioned described transmission screw 41 by described sliding seat 51, are easy to the installation of described turn-screw 4 with this.Described driving motor supplies power, drives described turn-screw 4 to rotate, and then described transmission screw 41 is subjected to displacement, and drives described nozzle mother's pipe 2 back and forth to clean.The present embodiment arranges described load-bearing guide rail 5, play the isostructural effect of nozzle mother pipe 2 described in load-bearing, the load-bearing of described turn-screw 4 is alleviated with this, utilize load-bearing guide rail 5 to carry out load-bearing and position described nozzle mother's pipe 2, effectively ensure the fixing of whole described nozzle mother's pipe 2 cleaning positions, reach to clean purpose accurately.
In the present embodiment guide driver described in two groups be arranged in parallel and with the perpendicular relation of described nozzle mother's pipe 2, guide driver described in two groups is arranged in described frame 1 according to load-bearing demand, utilize described load-bearing guide rail 5 that described nozzle mother's pipe 2 etc. is carried out uniform load-bearing, it is effectively prevented from described nozzle mother's pipe 2 grade and described turn-screw 4 is applied pressure, it is ensured that the trouble-free operation of described drive lead screw 4;Owing to when the load-bearing effect of described load-bearing guide rail 5 ensures life-time service, described nozzle mother's pipe 2 is not subjected to displacement, it is ensured that clean angle and reach to clean accurate purpose.
Described guide driver load-bearing location nozzle mother pipe, reduces the load-bearing of turn-screw, it is ensured that the smoothness that turn-screw runs, and then the cleaning angle of described nozzle mother's pipe is fixed.
Embodiment 2
The present embodiment differs primarily in that with embodiment 1: as shown in Figures 2 and 3, and this Dual Drive formula condenser on-line cleaning robot device also includes even rotating machine mechanical arm, and described rotating machine mechanical arm includes two aqueducts 7 and three rotational connectors 6.Described rotational connector 6 includes housing 61, the steering nozzle 62 being arranged in described housing 61, water inlet pipe 64 and outlet pipe 65, the internal both sides of described housing 61 have been oppositely arranged rolling bearing 63, described steering nozzle 62 is arranged between described rolling bearing 63, the both sides tube wall of described steering nozzle 62 is separately mounted on the outer rim of described rolling bearing 63 inner ring, utilizes the rotation of described rolling bearing 63 to realize moving up and down of steering nozzle 62;Described rolling bearing 63 inner ring is installed for convenience axial rotating shaft can be installed, and be connected by this rotating shaft is fixing with the both sides of described steering nozzle 62, realize the rotation in described housing of the described steering nozzle 62 with this;Described housing carries out sealing decorative plate setting as required so that described rotational connector forms an overall structure;Described water inlet pipe 64 connects described steering nozzle 62, the outer end of described water inlet pipe 64 is provided with water-in flange 66, described outlet pipe 65 connects described steering nozzle 62, the outer end of described outlet pipe 65 is provided with water-output flange 67, rotational connector is utilized to realize connection and the rotation of multiple aqueduct, when described nozzle mother's pipe 2 is moved, this rotating machine mechanical arm can rotate expansion freely and provide high-pressure water with this.
The inner of adjacent described aqueduct is connected with water-output flange by the water-in flange of single described rotational connector, the end of first described aqueduct connects the water-output flange of first described rotational connector, the water-in flange of first described rotational connector is fixed in described frame 1, external high pressure water source is connected with this, carry out position selection as required, it it is nearest with frame central position, it is ensured that balance when whole rotating machine mechanical arm moves;The water-in flange of the described rotational connector in connection end, end of the described aqueduct in end, the water-output flange of the described rotational connector in end connects described nozzle mother's pipe 2, and then provides high-pressure water;High-pressure water provides high-pressure water by this rotating machine mechanical arm to described nozzle mother's pipe 2, compares high-pressure hose, and this rotating machine mechanical arm is the most stable, effectively resists the impact of cooling water and rocks, and then ensureing cleaning effect and the suitability of whole device.
The rotating machine mechanical arm used in this example includes two aqueducts 5 and three rotational connectors 6, it should be noted that the number that can be arranged as required to aqueduct and rotational connector in other embodiments, adjacent aqueduct uses single rotational connector to be attached, the rotational connector of first aqueduct end passes through the external high-pressure water of water-in flange, and the rotational connector of aqueduct end, end connects described drive housing by water-output flange and then connects described nozzle mother pipe.
Embodiment 3
The present embodiment differs primarily in that with embodiment 2: described guide driver also includes guiding bearing base, as shown in Figure 2, described guiding bearing base side is provided with transmission screw and installs groove, described transmission screw 41 is arranged on described transmission screw and installs in groove, described guiding bearing base opposite side is fixing with described sliding seat 51 to be connected, described turn-screw 4 be arranged in parallel with described load-bearing guide rail 5, described nozzle mother's pipe 2 is arranged on described guiding bearing base, and the vertical described turn-screw 4 of described nozzle mother's pipe 2 is arranged.Described guiding bearing base uses foundry engieering casting, horizontal transmission screw is set in it groove is installed, described transmission screw 41 is fixed with this, in order to ensure that transmission smooths, described transmission screw is installed the two ends symmetrically relation of groove and is arranged two described transmission screws 41, increases and the contact area of described turn-screw 4 with this.
The pipe of nozzle mother described in the present embodiment uses two ends to seal the structure arranged, setting is sealed for the ease of cleaning the two ends of described nozzle mother's pipe 2, the side of described nozzle mother's pipe 2 is provided with into water port, described water inlet port connects described water-output flange, and described nozzle mother's pipe 2 opposite side is evenly equipped with multiple condensing tube washer jet;Described turn-screw position 4 is in the side of described nozzle mother's pipe 2, described load-bearing guide rail 5 is between described rotating machine mechanical arm and described turn-screw 4, above-mentioned design is used to make the described load-bearing guide rail 5 can nozzle mother pipe and described rotating machine mechanical arm described in load-bearing effectively, and then avoiding press on turn-screw 4 so that described nozzle mother's pipe 2 hydro-peening position is fixed.
Embodiment 4
The present embodiment differs primarily in that with embodiment 2: described guide driver also includes guiding bearing base, as shown in Figure 2, also include guiding bearing base for the ease of installing guide driver described in this enforcement, described guiding bearing base side is provided with transmission screw and installs groove, described transmission screw 41 is arranged on described transmission screw and installs in groove, described guiding bearing base opposite side is fixing with described sliding seat 51 to be connected, described turn-screw 4 be arranged in parallel with described load-bearing guide rail 5, described transmission screw 41 is installed and is provided with female pipe installation groove outside groove, described nozzle mother's pipe 2 is arranged on described female pipe and installs in groove, the vertical described turn-screw 4 of described nozzle mother's pipe 2 is arranged.This guiding bearing base uses foundry engieering casting, arranges horizontal transmission screw and installs groove and vertical female pipe installation groove, fix described transmission screw 41 with this and install described nozzle mother pipe in it.
The pipe of nozzle mother described in the present embodiment is made up of many pipelines, and each described pipeline gathers described condensing tube washer jet respectively, and adjacent described pipeline is arranged on described female pipe by adpting flange respectively and installs the both sides of groove;Eccentric flange it is connected by, it is ensured that pipeline is installed groove with described female pipe and is positioned at same level at this.
Use said structure to make described nozzle mother pipe and the female pipe in described guiding bearing base that groove be installed and be collectively forming nozzle mother pipe, ensure the highly consistent of each condensing tube washer jet with this, and then ensure cleaning performance.
Embodiment 5
The present embodiment differs primarily in that with embodiment 4: described guide driver includes that bearing block is as shown in Figure 2, described bearing block is arranged in described frame 1 the most in opposite directions, the two ends of described turn-screw 4 are arranged in described bearing block by bearing respectively, facilitate the motion of described turn-screw 4.Simultaneously in order to alleviate resistance to sliding, described load-bearing guide rail 5 is provided with slideway, in described sliding seat 41, the pulley mated with described slideway is installed.
Use said structure, it is simple to the motion of turn-screw, when the most described nozzle mother's pipe moves, due to slideway and the existence of pulley between described sliding seat 41 and described load-bearing guide rail 5, force of sliding friction is little, improves the energy utilization rate of described driving motor.
Embodiment 6
Differring primarily in that with embodiment 5 in the present embodiment: be provided with limit switch in described frame, for the ease of Automated condtrol, the corresponding described nozzle mother's pipe of described frame is provided with limit switch, in order to described nozzle mother's pipe touches described limit switch rear to motion.
Embodiment 7
Differring primarily in that with embodiment 6 in the present embodiment: add decelerator, in order to ensure the concordance of two driving motors, described driving motor drives described turn-screw by variator.
Finally should be noted that: above example is only in order to illustrate that the technical solution of the utility model is not intended to limit;Although being described in detail this utility model with reference to preferred embodiment, those of ordinary skill in the field are it is understood that still can modify to detailed description of the invention of the present utility model or portion of techniques feature is carried out equivalent;Without deviating from the spirit of technical solutions of the utility model, it all should be contained in the middle of the technical scheme scope that this utility model is claimed.

Claims (10)

1. a Dual Drive formula condenser on-line cleaning robot device, it is characterized in that: it includes frame, nozzle mother pipe and two groups of guide drivers being arranged in described frame, described guide driver includes that be separately mounted in described frame drives motor, turn-screw, load-bearing guide rail and the transmission screw being sleeved on described turn-screw, described driving motor drives described turn-screw, described transmission screw is slidably installed on described load-bearing guide rail by sliding seat, and described nozzle mother's pipe two ends are separately mounted on described transmission screw.
Dual Drive formula condenser on-line cleaning robot device the most according to claim 1, it is characterized in that: it also includes rotating machine mechanical arm, described rotating machine mechanical arm includes at least two aqueducts and organizes rotational connector more, and described rotational connector is separately positioned between adjacent aqueduct and the end of first and last aqueduct;
Described rotational connector includes housing, the steering nozzle being arranged in described housing, water inlet pipe and outlet pipe, described enclosure interior both sides have been oppositely arranged rolling bearing, described steering nozzle is arranged between described rolling bearing, the both sides tube wall of described steering nozzle is separately mounted on the outer rim of described rolling bearing inner ring, described water inlet pipe connects described steering nozzle, the outer end of described water inlet pipe is provided with water-in flange, described outlet pipe connects described steering nozzle, and the outer end of described outlet pipe is provided with water-output flange;
Two adjacent described aqueducts are connected with water-output flange by the water-in flange of single described rotational connector, the end of first described aqueduct connects the water-output flange of first described rotational connector, the water-in flange of the described rotational connector in connection end, end of the described aqueduct in end, the water-output flange of the described rotational connector in end connects described nozzle mother pipe.
Dual Drive formula condenser on-line cleaning robot device the most according to claim 2, it is characterized in that: the two ends of described nozzle mother's pipe seal and arrange, the side of described nozzle mother's pipe is provided with into water port, the water-output flange connection of the described rotational connector in described water inlet port connection end, described nozzle mother's pipe opposite side is evenly equipped with multiple condensing tube washer jet;Described turn-screw is positioned at the side of described nozzle mother's pipe, and described load-bearing guide rail is between described rotating machine mechanical arm and described turn-screw.
4. according to the Dual Drive formula condenser on-line cleaning robot device described in Claims 2 or 3, it is characterized in that: described guide driver also includes guiding bearing base, described guiding bearing base side is provided with transmission screw and installs groove, described transmission screw is arranged on described transmission screw and installs in groove, described guiding bearing base opposite side is fixing with described sliding seat to be connected, described turn-screw is arranged with described load-bearing guide rail parallel, described nozzle mother's pipe is arranged on described guiding bearing base, and described nozzle mother manages vertical described turn-screw and arranges.
5. according to the Dual Drive formula condenser on-line cleaning robot device described in Claims 2 or 3, it is characterized in that: described guide driver also includes guiding bearing base, described guiding bearing base side is provided with transmission screw and installs groove, described transmission screw is arranged on described transmission screw and installs in groove, described guiding bearing base opposite side is fixing with described sliding seat to be connected, described turn-screw is arranged with described load-bearing guide rail parallel, described transmission screw is installed and is provided with female pipe installation groove outside groove, described nozzle mother's pipe is arranged on described female pipe and installs in groove, described nozzle mother manages vertical described turn-screw and arranges.
Dual Drive formula condenser on-line cleaning robot device the most according to claim 5, it is characterized in that: described nozzle mother's pipe is made up of many pipelines, each described pipeline gathers described condensing tube washer jet respectively, adjacent described pipeline is arranged on described female pipe by adpting flange respectively and installs the both sides of groove, the outer end seal of first and last pipeline.
Dual Drive formula condenser on-line cleaning robot device the most according to claim 6, it is characterized in that: described guide driver also includes the bearing block being arranged in described frame the most in opposite directions, the two ends of described turn-screw are arranged in described bearing block by bearing respectively.
Dual Drive formula condenser on-line cleaning robot device the most according to claim 7, it is characterised in that: it is provided with slideway on described load-bearing guide rail, the pulley mated with described slideway is installed in described sliding seat.
Dual Drive formula condenser on-line cleaning robot device the most according to claim 8, it is characterised in that: the corresponding described nozzle mother's pipe of described frame is provided with limit switch.
Dual Drive formula condenser on-line cleaning robot device the most according to claim 9, it is characterised in that: described driving motor drives described turn-screw by variator.
CN201620084038.6U 2016-01-28 2016-01-28 Dual drive formula condenser online cleaning robot device Active CN205505847U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106197137A (en) * 2016-08-31 2016-12-07 西安西热节能技术有限公司 A kind of rectilinear movement, the targeting location ball-throwing apparatus of region overlay
CN107894183A (en) * 2017-11-14 2018-04-10 河南工业大学 Plant condenser condenser pipe on-line cleaning robot based on flush type
CN110285705A (en) * 2019-07-31 2019-09-27 西安绿动透平技术有限公司 A kind of condenser water inside pipe wall on-line auto-cleaning robot device
CN117190787A (en) * 2023-09-06 2023-12-08 重庆珞渝环保科技有限公司 Spraying device and condensing tank for sludge drying treatment condenser

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106197137A (en) * 2016-08-31 2016-12-07 西安西热节能技术有限公司 A kind of rectilinear movement, the targeting location ball-throwing apparatus of region overlay
CN107894183A (en) * 2017-11-14 2018-04-10 河南工业大学 Plant condenser condenser pipe on-line cleaning robot based on flush type
CN107894183B (en) * 2017-11-14 2019-06-04 河南工业大学 Plant condenser condenser pipe on-line cleaning robot based on flush type
CN110285705A (en) * 2019-07-31 2019-09-27 西安绿动透平技术有限公司 A kind of condenser water inside pipe wall on-line auto-cleaning robot device
CN117190787A (en) * 2023-09-06 2023-12-08 重庆珞渝环保科技有限公司 Spraying device and condensing tank for sludge drying treatment condenser

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GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20170522

Address after: 169 Cedar Road No. 450001, hi tech Industrial Development Zone, Henan, Zhengzhou

Patentee after: Zhengzhou Saiwei Mechanical and Electrical Equipment Co., Ltd.

Address before: 519000 Guangdong Province, Zhuhai city Xiangzhou District Jinfeng Road No. 28

Patentee before: Yao Sicong