Background technology
At present, China has formed cast-in-place concrete frame structure, prefabricated concrete structure system and steel structure system, but
It is no matter which kind of structural system is required for factory process, in-site installation, the most all suffers from the drawback that one is the operation of extensive style
Mode, the waste of steel, cement is serious, and water consumption is excessive;Two is long construction period, and construction speed is the slowest;Three is sky, building site
Gas, temperature can be to control, climate conditionality;Four is to there is the leakage problems that seriously ftractures, and construction quality is difficult to improve;Five are
Concrete assembling is the heaviest, and common crane is difficult to disposably sling;Six is that labor cost rises violently, recruitment difficulty, management difficulty.These tables
Bright traditional structural system all lack adaptation building industrialization demand, for promote building trade transition and upgrade, set up energy-saving and emission-reduction,
Low-carbon environment-friendly industry, needs to greatly develop and promote batch production assembled architecture.
Although having the research at carrying out assembled architecture of fraction enterprise and scientific research institution both at home and abroad at present, but it grinding
The assembled architecture studied carefully can not fundamentally solve wall crazing leakage problems, and the insulation of selected construction material,
Environmental protection, the aspect such as convenient of constructing there is also defect, design the non-detachable mold massing of body of wall, produce, transport and need into one
Step improves.
In the utility model patent of Application No. 201510546823.9, steel performance disclosed in it,
The parts such as the body of wall in its structure, in addition it is also necessary to site operation, and the body of wall of site operation causes due to extraneous factors such as weathers
Easily ftracture seepage;In the utility model patent of Application No. 201510337633.6, multilamellar assembly concrete disclosed in it
Wallboard structural system, but the parts such as the body of wall in its system, in addition it is also necessary to site operation, equally exist wall crazing infiltration and ask
Topic.
In the utility model patent of Application No. 201510335304.8, disclose such a technical scheme: use cold
Curved light-gauge steel section makes framework, and region uses foam cement to pour formation large area wallboard wherein, can be directly used for on-the-spot peace
Dress, simplifies site construction technology, has reached the purpose of assembled architecture.But, however it remains following drawback:
1, use steel framework to get rusty easily, peeling, and very difficult with body of wall, outer layer mortar etc. combine closely;
2, the foam cement core soundproof effect used is bad;
3, large area wallboard one-piece casting molding, easily produces stress distribution uneven, then produces fracture, crack;
4, steel framework can not be punched through, it is impossible to arranges pipeline;
5, large area wallboard one-piece casting molding, can only single use, if installing improper, when need to remove, can only be by
It all damages, it is impossible to again install and use.
Summary of the invention
The purpose of this utility model is to provide a kind of steam-pressing aero-concrete integral wall, so that reach can be fundamentally
Solve wall crazing leakage problems, and take into account high-strength light, insulation, impervious waterproof, fire protection flame retarding, sound insulation and noise reduction, green
Environmental protection, the resistance to advantage such as old, economical and practical convenient, prolonged of constructing, can use crane once to sling, and construction speed is fast, climate bar
Part restriction is little, saves labour force, can effectively shorten construction period, saves construction cost, and can improve the mesh of construction quality
's.
Steam-pressing aero-concrete integral wall provided by the utility model, mixes including autoclaved aerated concrete slab, reinforcing bar
Solidifying soil frame, steel pin are or/and bolt, it is characterised in that the side of described autoclaved aerated concrete slab is provided with groove, another
Side is provided with the projection suitable with groove;Or it is recessed that the both sides of autoclaved aerated concrete slab are provided with symmetrical pore-forming
Groove;Or the both sides of autoclaved aerated concrete slab are plane;The horizontal dress of employing of described autoclaved aerated concrete slab, perpendicular dress or
Person anyhow mixes the mode of installation and is assembled into wallboard face;During described autoclaved aerated concrete slab assembly, every one piece or several
Block arranges a ribs;Described reinforced concrete frame is made up of concrete-placing reinforcing steel bar cylinder mould, reinforced concrete frame
By steel pin or/and bolt is fixedly connected on around wallboard face.
Steam-pressing aero-concrete integral wall provided by the utility model, uses one piece or the steam pressurized coagulation of polylith
Soil plate assembly makes, and autoclaved aerated concrete slab surface quality is good, do not ftracture, light porous, environmental protection, and has good
The performance of fire-resistant, fire prevention, sound insulation, heat insulation, insulation etc., groove in its both sides, the protruding and steam pressurized coagulation of adjacent assembly
The soil groove of plate, projection are mutually adapted;Or pore-forming groove that the both sides of autoclaved aerated concrete slab are symmetrical and adjacent spelling
The pore-forming groove of the autoclaved aerated concrete slab of dress is mutually adapted, and forms a through hole, pours high-elasticity putty in its through hole
Or fluid sealant, flexibly connect making between adjacent panels;Or two side planes of autoclaved aerated concrete slab are mutually bonded, assembled
Become behind wallboard face, reinforced concrete frame by steel pin or/and bolt is fixedly connected on around wallboard face so that it is become a steaming
Pressing aero-concrete integral wall;Reinforced concrete frame is possible not only to reinforce autoclaved aerated concrete slab, strengthens it
Stress, prevents its strain cracking, but also can make can combine closely between lining.Steam-pressing aero-concrete after assembly
Integral wall has not only had the premium properties of autoclaved aerated concrete slab concurrently, also significantly improves intensity and holding capacity.Meanwhile, originally
The steam-pressing aero-concrete integral wall of utility model is assembled in factory, and its indoor environment temperature, humidity etc. all can artificial controlled
System, can the most manually carry out industrialization production line balance, and after production, transport is to job site, directly uses crane to install
?.Therefore, this utility model has can fundamentally solve wall crazing leakage problems, and takes into account high-strength light, insulation
Waterproof, fire protection flame retarding, sound insulation and noise reduction heat insulation, impervious, environmental protection, the construction resistance to advantage such as old, economical and practical convenient, prolonged, can
Using crane once to sling, construction speed is fast, and climate conditionality is little, saves labour force, can effectively shorten construction week
Phase, save construction cost, and the good effect of construction quality can be improved.
Detailed description of the invention
As shown in Fig. 1,2,5,6, steam-pressing aero-concrete integral wall provided by the utility model, including steam pressurized
Concrete slab 1(ALC plate), reinforced concrete frame 2, steel pin or/and bolt 3, the side of autoclaved aerated concrete slab 1 is provided with
Groove 1a, it is suitable with protruding 1b that opposite side is provided with protruding 1b, groove 1a;Or the both sides of autoclaved aerated concrete slab 1 set
It is equipped with symmetrical pore-forming groove 1c;Or the both sides of autoclaved aerated concrete slab 1 are plane;Autoclaved aerated concrete slab
1 use horizontal dress, perpendicular dress or anyhow mix the mode of installation and be assembled into wallboard face 4;During autoclaved aerated concrete slab 1 perpendicular dress,
A piece ribs 5 is set in the junction every one piece or several pieces autoclaved aerated concrete slab 1;Autoclaved aerated concrete slab 1
During horizontal dress, a piece ribs 5 is set in the junction every a joint or a few joint autoclaved aerated concrete slab 1;Armored concrete
Frame 2 is made up of concrete-placing reinforcing steel bar cylinder mould 11, reinforced concrete frame 2 by steel pin or/and bolt 3 is fixedly connected on wallboard
Face 4 is around.
One piece or the horizontal dress of employing of polylith autoclaved aerated concrete slab 1, the perpendicular mode filled or anyhow mix installation
When being assembled into wallboard face 4, in order to make the groove 1a of autoclaved aerated concrete slab 1 side and adjacent autoclaved aerated concrete slab 1
The protruding 1b of side is more mutually adapted, autoclaved aerated concrete slab 1 side adjacent with another for protruding 1b of opposite side recessed
The assembled gap that groove 1a is more mutually adapted between autoclaved aerated concrete slab 1 uses binding agent to be filled with, and binding agent is permissible
Make more to be combined between polylith autoclaved aerated concrete slab 1 the wallboard face 4 of entirety;In order to make autoclaved aerated concrete slab 1
The symmetrical pore-forming groove 1c in both sides is mutually adapted with the pore-forming groove 1c of the autoclaved aerated concrete slab 1 of adjacent assembly, shape
Become a through hole, in its through hole, pour binding agent, flexibly connect making between adjacent autoclaved aerated concrete slab 1, pore-forming
Groove 1c can be triangle, square, half elliptic, semicircle, square, trapezoidal in any one, the filling being correspondingly formed
Orifice is any one in rhombus, square/rectangle, ellipse, circle, rectangle, hexagon;Or steam pressurized
Two side planes of concrete slab 1 smear binding agent so that it is carry out assembly with adjacent autoclaved aerated concrete slab 1.
Reinforced concrete frame 2 can be totally enclosed, it is also possible to is open, as being provided with doorway 8 when wallboard face 4
Time, then the bottom on doorway can not pouring reinforcement concrete frame 2, then reinforced concrete frame 2 is open.
During in order to prevent polylith autoclaved aerated concrete slab 1 assembled, the intensity of its junction and holding capacity can be declined slightly,
Autoclaved aerated concrete slab 1, when perpendicular dress, pours one in the junction every one piece or several pieces autoclaved aerated concrete slab 1
Ribs 5;Autoclaved aerated concrete slab 1 is when horizontal dress, every joint or a junction for a few joint autoclaved aerated concrete slab 1
Pour a ribs 5.
Pasting width at the assembled gap in wallboard face 4 is the alkaline-resisting grid cloth of 8cm-50cm, alkaline-resisting grid cloth can in case
The only gap cracking of wallboard face 4 assembling part.For the surfacing in wallboard face 4, steam-pressing aero-concrete can designed and produced
During plate 1, reserve respectively in the both sides of the edge of autoclaved aerated concrete slab 1 width be about 5cm, the degree of depth be the alkaline-resisting of about 5mm
Grid cloth pastes space;Alkaline-resisting grid cloth can also be not provided with and paste space, directly paste at the assembled gap in wallboard face 4
Alkaline-resisting grid cloth.
Further, in order to ensure intensity and the holding capacity in wallboard face 4, the thickness of autoclaved aerated concrete slab 1 is 5cm-
30cm, height is 40cm-600cm;The width of reinforced concrete frame 2 is 7cm-30cm, thickness and autoclaved aerated concrete slab 1
Thickness basically identical, can be slightly thicker than or the thickness of slightly thinner than autoclaved aerated concrete slab 1.
Further, owing to one piece of autoclaved aerated concrete slab 1 can be used to carry out assembly, autoclaved aerated concrete slab 1
Side or both sides need to arrange ribs 5, then in the one or both sides of the autoclaved aerated concrete slab 1 adjacent with ribs 5
Arranging a row or multi-row steel pin or/and bolt 3 every 10cm-30cm, steel pin is or/and one end of bolt 3 is fixed on steam pressurized
5cm-30cm in concrete slab 1, the other end is cast in 4cm-20cm in ribs 5.
Further, in order to make reinforced concrete frame 2 can be fixedly connected as entirety with wallboard face 4, in the week in wallboard face 4
Enclosing and arrange a row or multi-row steel pin or/and bolt 3 every 10cm-30cm, steel pin is or/and bolt 3 can be arranged in one directly
Line, it is also possible to staggered, steel pin or/and one end of bolt 3 a length of 10cm-15cm in being fixed on reinforced concrete frame 2,
The other end is arranged on a length of 4cm-10cm in wallboard face 4.
Further, in order to convenient in transport or construction lifting, the top in wallboard face 4 is provided with 2-5 steel hook 6.Steel
The lower end of system hook 6 is connected to, with in ribs 5, the most especially connect with welding and be preferred on the reinforcing bar in ribs 5, and steel is hung
The hook 6 length 10cm-100cm in ribs 5.Autoclaved aerated concrete slab 1 horizontal can fill, can erect dress, can anyhow mix assembly
Become wallboard face 4, the ribs 5 of autoclaved aerated concrete slab 1 junction has laterally, also has vertical, steel link up with 6 lower end with
It is welded on vertical ribs 5 to be preferred.The quantity of steel hook 6 is consistent with the quantity of vertical ribs 5, and i.e. every vertical
A steel hook 6 it is respectively provided with in ribs 5.Junction between autoclaved aerated concrete slab 1 is not provided with pouring reinforcement
During rib 5, the lower end of steel hook 6 can be cast in reinforced concrete frame 2.Steel hook 6 gib head can exposed
The outside of reinforced concrete frame 2, cuts away exposed gib head during construction at the scene.
As it is shown on figure 3, the size in wallboard face 4 is to be processed manufacturing in factory according to construction wall design size, when needing
When water, electricity, socket, switch, distribution mouth etc. to be installed in wallboard face 4, then can be at processing and fabricating autoclaved aerated concrete slab 1
Time, autoclaved aerated concrete slab 1 internal reservation, pipeline 7 is set, such as water pipe and/or electric wire, data wire etc., it is also possible to
Wallboard face 4 arranges pipeline 7;Position corresponding with spool, the surface in wallboard face 4 is provided with socket, switch and power distribution cabinet opening.
As shown in Figure 4, when needs install door, window in wallboard face 4, then need to reserve in wallboard face 4, be provided with doorway 8,
Window 9;In order to doorway 8, window 9 deform in transport or work progress, both sides doorjamb and top frame on doorway 8 water
Build the armored concrete that a layer thickness is 3cm-20cm, doorway 8 be additionally arranged at the bottom of support bar, be possible to prevent doorway 8 to be stressed the side of body
Compel and deform;The surrounding of window 9 pours the armored concrete that a layer thickness is 3cm-10cm;Or it is provided with in wallboard face 4
Armored concrete pre-embedded block 10, on doorway 8, angle steel installed by window 9 or band steel 12 is reinforced, and can increase doorway 8, window
The intensity of 9 and holding capacity, distortion preventing.
Further, when needs to wallboard face 4 attractive in appearance time, then can be at the decorative layer that is provided with in wallboard face 4, decorative layer is permissible
Be in mortar, Gypsum Fibrosum, putty, coating, emulsion paint, wallpaper, wall paper, insulation material, ceramic tile any one or multiple.If wall
Plate face 4 is arranged on toilet or kitchen, then can carry out water-proofing treatment;If wallboard face 4 is arranged on exterior wall, then guarantor can be installed
Adiabator, installation ceramic tile etc..Wallboard face 4 is provided with protecting film, such as kraft paper, plastic sheeting, rubber film etc., in case in transport
Or in work progress, damage wallboard face 4.
As shown in Figure 7,8, the production technology of steam-pressing aero-concrete integral wall provided by the utility model, including with
Lower step:
1) making of template:
According to building, such as the design requirement of building, need to make the most large-sized integral wall, just manufacture and design one
With the template that integral wall size thinks adaptation, the bottom of template and all round closure, upper end open.
2) assembly of autoclaved aerated concrete slab, distribution of pipe, doorway window reserved:
According to building, such as the design requirement of building, can know in advance and reinforcement is set in the relevant position of integral wall
Rib 5, pipeline 7, doorway 8, window 9, during autoclaved aerated concrete slab 1 assembly, reserve its relevant position, pipeline 7
Can slot in advance more assembled, it is also possible to first assembly is slotted again;Doorway 8, that window 9 can shift to an earlier date well cutting is the most assembled, it is also possible to
First assembly is cut again.
Binding agent it is coated with, by second piece of autoclaved aerated concrete slab 1 in first piece of autoclaved aerated concrete slab 1 groove 1a
Protruding 1b and first piece of autoclaved aerated concrete slab 1 corresponding adaptation of groove 1a, and support in the bottom of autoclaved aerated concrete slab 1
Play the upper and lower changing of the relative positions, make first piece of autoclaved aerated concrete slab 1 side binding agent fully with second piece of steam-pressing aero-concrete
Plate 1 combines, and two pieces of autoclaved aerated concrete slabs 1 are assembled into wallboard face 4;Or the both sides of autoclaved aerated concrete slab 1 are the most right
The pore-forming groove 1c claimed is mutually adapted with the pore-forming groove 1c of the autoclaved aerated concrete slab of adjacent assembly, forms a through hole,
In its through hole, pour binding agent, flexibly connect making between two pieces of adjacent autoclaved aerated concrete slabs 1, be assembled into wallboard
Face 4;Or two side planes of autoclaved aerated concrete slab 1 are coated with binding agent respectively, with putting down of adjacent autoclaved aerated concrete slab 1
Connection is pasted in face respectively, is assembled into wallboard face 4;
By that analogy, polylith autoclaved aerated concrete slab 1 can be assembled into multiple wallboard face 4;
Autoclaved aerated concrete slab 1 or wallboard face 4 are slotted, pipeline 7 in layout;
Autoclaved aerated concrete slab 1 or wallboard face 4 cut, doorway 8, window 9 are set, on doorway 8, the position of window 9
Put, do not carry out the assembly of autoclaved aerated concrete slab 1, reserved go out, the position of window;
The alkaline-resisting grid cloth that width is 8cm-50cm is pasted at the assembled gap in wallboard face 4;
When autoclaved aerated concrete slab assembly, every one piece or several pieces i.e. reserved space pouring ribs;Assembled
The space of reserved pouring reinforcement concrete frame between the wallboard face and the template periphery that are formed.
3) making of ribs, the pouring of reinforced concrete frame:
In step 2) a row or multi-row steel pin is set every 10cm-30cm around assembled multiple wallboard faces 4 or/and
Bolt 3, steel pin is or/and one end of bolt 3 a length of 10cm-35cm, the exposed length of the other end in being fixed on wallboard face 4
For 4cm-20cm.
In the both sides of the autoclaved aerated concrete slab 1 adjacent with ribs 5, a row or multi-row steel is set every 10cm-30cm
Pin is or/and bolt 3, and steel pin is or/and one end of bolt 3 is fixed on 5cm-30cm in autoclaved aerated concrete slab 1, and the other end pours
4cm-20cm in ribs 9.
The side pouring ribs 5 at autoclaved aerated concrete slab 1 or wallboard face 4 in advance arranges a row or multi-row steel pin
Or/and bolt 3, in case pour ribs 5.Rebar cylinder mould 11 is bundled in step 2) the reserved steel pin pouring ribs 5 or/and
On bolt 3, ribs 5 can be arranged between one piece of autoclaved aerated concrete slab 1 and wallboard face 4, one piece of steam pressurized coagulation
Between soil plate 1 and another block autoclaved aerated concrete slab 1, between wallboard face 4 and wallboard face 4.
Rebar cylinder mould 11 is bundled in step 2) in the reserved space pouring ribs 5, reinforced concrete frame 2;Will
Steel hook 6 is welded on rebar cylinder mould 11, by concreting in template, and concrete and exposed steel outside wallboard face 4
Pin is or/and bolt pours formation reinforced concrete frame 2, and concrete and rebar cylinder mould 11 pours formation ribs 5, and steel is linked up with
The hook head portions of 6 is exposed outside concrete, the integral wall surface screeding and compaction that will pour.
4) demoulding: after room temperature maintenance 7 days, remove template.
5) make decorative layer, protective layer: in step 4) integral wall surface decorate, brushing mortar, Gypsum Fibrosum, greasy
In son, coating, emulsion paint, wallpaper, wall paper, insulation material, ceramic tile any one or multiple.
6) in step 5) the surface covered with protective film of integral wall.
Use crane to hang steel hook 6, steam-pressing aero-concrete integral wall is sling and is vertically stored or shipped to execute
Work in-site installation.
Above-mentioned steam-pressing aero-concrete integral wall is transported to job site, uses crane to hang steel hook 6 and hang
To the floor of required installation, reinforced concrete frame 2 is directly connected in the steel tank of H-type groove steel or I shape channel-section steel, so
Agent is pasted in after-pouring concrete or interpolation;Can also be by the reinforcing bar in reinforced concrete frame 2 and H-type groove steel or I shape
Channel-section steel welds together.
If installing improper, when need to remove, only reinforced concrete frame 2 need to be removed, the ribs 5 in wallboard face 4
Removing, binding agent excises, and its autoclaved aerated concrete slab 1 can reuse.