CN205482332U - Shuttle formula ceramic kiln - Google Patents
Shuttle formula ceramic kiln Download PDFInfo
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- CN205482332U CN205482332U CN201620093815.3U CN201620093815U CN205482332U CN 205482332 U CN205482332 U CN 205482332U CN 201620093815 U CN201620093815 U CN 201620093815U CN 205482332 U CN205482332 U CN 205482332U
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Abstract
The utility model provides a shuttle formula ceramic kiln, including the kiln body, kiln car and wicket, be equipped with the gas nozzle on the kiln body, all there is nozzle high temperature temperature needle gas nozzle below, the back central authorities of the kiln body and the below on the side the left side and the top on the right all are provided with fixed point high temperature temperature needle and pressure monitoring ware, there are air inlet and automatic ignition ware in gas nozzle side, all there is the gas outlet top of two sides of the kiln body, exhaust pipe is connected to the gas outlet, exhaust pipe connects smoke exhaust fan, smoke exhaust fan connects smoke exhaust fan and goes out the tuber pipe, smoke exhaust fan goes out the tuber pipe and is equipped with fan switching -over valve, the switching -over valve is connected switching -over valve play tobacco pipe and is gone out the tuber pipe with the switching -over valve, switching -over valve air -out union coupling pottery mud embryo drying chamber, all there is alarm device on the both sides of the top of the kiln body. The utility model discloses the operating condition of temperature, pressure and gas nozzle in the ability real time monitoring ceramic kiln to the waste heat of ability make full use of kiln.
Description
Technical field
This utility model relates to ceramic device field, is specifically related to a kind of shuttle-type ceramic kiln.
Background technology
Burning till is the key link of Ceramic Production, and firing process must use kiln, kiln plays very important effect in the production of pottery.In sintering process, not only kiln temperature is very big on the impact of ceramic quality, and quality of item is also had a significant impact by kiln atmosphere, pressure.In terms of temperature control, different according to formulation types, temperature requirement is also continually changing by each time period of sintering procedure.In sintering procedure, temperature and pressure in kiln monitored in real time and controls, will can improve the ceramic product quality burnt till and reduce energy consumption.
Patent No. CN201120182925.4, the utility model patent of entitled " ceramic shuttle kiln of automatic pressure control " discloses the ceramic shuttle kiln of a kind of automatic pressure control, including kiln body, gas supply pipe, combustion air conveying pipe, kiln body is provided with burner, combustion air conveying pipe connects frequency conversion combustion fan, kiln body is also equipped with smoke exhaust pipe, and smoke exhaust pipe is provided with smoke evacuation flashboard, and kiln body is provided with stove pressure transducer；Smoke evacuation flashboard is provided with electric swing device；Smoke exhaust pipe is provided with frequency conversion smoke exhaust fan；The outfan of stove pressure transducer is connected to central controller, and the outfan of central controller connects described smoke evacuation flashboard electric swing device, frequency conversion smoke exhaust fan, frequency conversion combustion fan respectively.Kiln inner pressure can be regulated and controled by this utility model on one's own initiative, and the means controlling kiln inner pressure have suites of measure available, can be to select wherein to keeping kiln atmosphere ratio in the way of advantageous, kiln atmosphere can be looked after, tradition is avoided to utilize the regulation and control of single means inadvertently to change kiln atmosphere, but this utility model can not monitor the duty of each burner, the degree of safety of kiln is low, and the real time temperature of various piece in kiln can not be monitored very well, the most do not make full use of the waste heat of kiln, waste the energy.
For this reason, it is necessary to provide the duty of a kind of temperature, pressure and fuel burner nozzle that can monitor in ceramic kiln in real time, and automatization's ceramic kiln of the waste heat of kiln can be made full use of.
Utility model content
In order to solve the duty of temperature, pressure and fuel burner nozzle that ceramic kiln can not monitor in ceramic kiln in real time, and failing to make full use of the waste heat of kiln, this utility model provides a kind of novel shuttle-type ceramic kiln.
nullA kind of shuttle-type ceramic kiln，Including kiln body、Kiln car and wicket，Described kiln body、Kiln car and the sealing structure that one centre of wicket formation is cavity，Described kiln body external stability is in metal framework，Described kiln body、The outer layer of kiln car and wicket is high-purity cellucotton，Internal layer is light fire brick，Connect under described kiln car and have pulley，Described pulley slides in chute，Described kiln body is provided with fuel burner nozzle，Burner high-temperature temperature pin is all had below described fuel burner nozzle，The top on described kiln body central authorities below and the lower section on the left side, side and the right is provided with fixed point high-temperature temperature pin and pressure monitor，Air inlet and automatic ignitor is had by described fuel burner nozzle，All there is gas outlet the top of described two sides of kiln body，Described gas outlet connects smoke discharging pipe，Described smoke discharging pipe connects smoke exhaust fan，Described smoke exhaust fan connects smoke exhaust fan discharge pipe，Described smoke exhaust fan discharge pipe is provided with blower fan reversal valve，Described reversal valve connects reversal valve pipe and reversal valve discharge pipe，Described reversal valve pipe connects exhaust gas processing device，Described reversal valve discharge pipe connects pottery mud embryo hothouse，All there is alarm device on the both sides of the top of described kiln body.
More preferably, described fuel burner nozzle number is more than ten, and described fuel burner nozzle is divided into two row arrangements, is distributed in kiln body side at interval in the upper and lower
More preferably, described fuel burner nozzle is all connected with gas pipeline, and described gas pipeline is respectively provided with electromagnetic valve.
More preferably, described pulley connects bearing, and described bearing has driven gear, and described driven gear connects driving gear, and described driving gear is connected with the rotary shaft of motor.
More preferably, described air inlet connects air intake duct, and described air intake duct connects combustion fan.
More preferably, described kiln car quantity is more than two.
More preferably, described wicket is seen burner, right-hand member have hinge, left end to have latch.
More preferably, described alarm device comprises alarming horn and alarm lamp.
More preferably, described light fire brick is alumina bubble brick or light mullite brick.
It follows that this utility model arranges burner high-temperature temperature pin below each fuel burner nozzle can monitor the duty of fuel burner nozzle in real time；Fixed point high-temperature temperature pin and the pressure detector temperature and pressure that can monitor in kiln in real time are set in ceramic kiln；Remaining heat in kiln after ceramic firing is pumped to pottery mud embryo hothouse by smoke exhaust fan and can make full use of the waste heat of kiln；Kiln automaticity height saves the energy.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in describing below is only embodiments more of the present utility model, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is side structure schematic diagram figure of the present utility model；
Fig. 2 is that this utility model opens wicket structural representation；
Fig. 3 is the structural representation that this utility model shuts wicket.
Detailed description of the invention
In order to solve the duty of temperature, pressure and fuel burner nozzle that ceramic kiln can not monitor in ceramic kiln in real time, and failing to make full use of the waste heat of kiln, this utility model provides a kind of novel shuttle-type ceramic kiln.
A kind of shuttle-type ceramic kiln as shown in Figure 1, 2, 3, including kiln body, kiln car and wicket, kiln body, kiln car and the sealing structure that one centre of wicket formation is cavity, it is characterized in that, kiln body external stability is in metal framework 8, the outer layer of kiln body, kiln car and wicket is high-purity cellucotton 7, and internal layer is light fire brick 6, and light fire brick is alumina bubble brick or light mullite brick.Kiln car outermost layer is metallic plate 4, and kiln car quantity is more than two.Connecting under kiln car and have pulley 2, pulley 2 slides in chute 1, and pulley 2 connects bearing, and bearing has driven gear, and driven gear connects driving gear, and driving gear is connected with the rotary shaft of motor 3.Kiln body is provided with fuel burner nozzle 9, and fuel burner nozzle 9 number is more than ten, and fuel burner nozzle 9 is two row arrangements, is distributed in kiln body side at interval in the upper and lower, and fuel burner nozzle 9 is all connected with gas pipeline 12, and gas pipeline 12 is respectively provided with electromagnetic valve.Burner high-temperature temperature pin 5 is all had below fuel burner nozzle 9, the top on kiln body central authorities below and the lower section on the left side, side and the right is provided with fixed point high-temperature temperature pin 23 and pressure detector 21, fuel burner nozzle 9 is other air inlet 24 and automatic ignitor 22, air inlet 24 connects air intake duct 18, and air intake duct 18 connects combustion fan 19.All there is gas outlet 25 top of two sides of kiln body, gas outlet 25 connects smoke discharging pipe, smoke discharging pipe connects smoke exhaust fan 13, smoke exhaust fan 13 connects smoke exhaust fan discharge pipe, and smoke exhaust fan discharge pipe is provided with blower fan reversal valve 14, and reversal valve connects reversal valve pipe and reversal valve discharge pipe 16, reversal valve pipe connects exhaust gas processing device 15, reversal valve discharge pipe connects pottery mud embryo hothouse 17, and all there is alarm device 20 on the both sides of the top of kiln body, and alarm device comprises alarming horn and alarm lamp.Seeing burner 11 on wicket, right-hand member has hinge 26, and left end has latch 10.
Burner high-temperature temperature pin 5, fixed point high-temperature temperature pin 23, electromagnetic valve, motor 3, pressure detector 21, alarm device 20, smoke exhaust fan 13, combustion fan 19, automatic ignitor 22, be all connected with Programmable Logic Controller, Programmable Logic Controller is connected with computer.
Operation principle of the present utility model, pottery embryo is overlayed on kiln car, being rotated by motor 3 makes kiln car along slide rail 1, slip into and put into kiln, after wicket is shut, control software is opened by computer, software interface shows the temperature, pressure in kiln and the temperature of each fuel burner nozzle 9 and duty, select common pattern or the time is set voluntarily, temperature, pressure, air blast, the parameters such as smoke evacuation, Programmable Logic Controller according to the Time-temperature of parameter determination and time the curve such as m-pressure, and the convulsion amount of the combustion gas in the corresponding time and the air inflow of air and smoke exhaust fan 13 is calculated according to curve.Clicking on igniting, start automatic ignitor 22, at fuel burner nozzle 9, combustion gas is ignited, and in-furnace temperature raises, and when in-furnace temperature reaches setting value, then fuel burner nozzle 9 selectively part stops burning.When needs heat up, fuel burner nozzle 9 all fires fire, and strengthens the air inflow of combustion gas and air.Smoke exhaust fan 13 duty and rate of air sucked in required is controlled, when heat remaining in kiln after ceramic firing is pumped to pottery mud embryo hothouse 17 by smoke exhaust fan 13 as desired by system.When fuel burner nozzle 9 operation irregularity that burner high-temperature temperature pin 5 is monitored or smoke exhaust fan 13, combustion fan 19, motor 3 etc. break down, alarm device 20 starts, and alarm lamp is bright and sends alarm sound.
By above description, this utility model arranges burner high-temperature temperature pin below each fuel burner nozzle can monitor the duty of fuel burner nozzle in real time；Fixed point high-temperature temperature pin and the pressure detector temperature and pressure that can monitor in kiln in real time are set in ceramic kiln；Remaining heat in kiln after ceramic firing is pumped to pottery mud embryo hothouse by smoke exhaust fan and can make full use of the waste heat of kiln；Kiln automaticity height saves the energy.
Above content is to combine concrete preferred implementation further detailed description of the utility model, it is impossible to assert that of the present utility model being embodied as is confined to these explanations.For this utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, it is also possible to make some simple deduction or replace, all should be considered as belonging to protection domain of the present utility model.
Claims (9)
- null1. a shuttle-type ceramic kiln，Including kiln body、Kiln car and wicket，Described kiln body、Kiln car and the sealing structure that one centre of wicket formation is cavity，It is characterized in that，Described kiln body external stability is in metal framework，Described kiln body、The outer layer of kiln car and wicket is high-purity cellucotton，Internal layer is light fire brick，Connect under described kiln car and have pulley，Described pulley slides in chute，Described kiln body is provided with fuel burner nozzle，Burner high-temperature temperature pin is all had below described fuel burner nozzle，The top on described kiln body central authorities below and the lower section on the left side, side and the right is provided with fixed point high-temperature temperature pin and pressure monitor，Air inlet and automatic ignitor is had by described fuel burner nozzle，All there is gas outlet the top of described two sides of kiln body，Described gas outlet connects smoke discharging pipe，Described smoke discharging pipe connects smoke exhaust fan，Described smoke exhaust fan connects smoke exhaust fan discharge pipe，Described smoke exhaust fan discharge pipe is provided with blower fan reversal valve，Described reversal valve connects reversal valve pipe and reversal valve discharge pipe，Described reversal valve pipe connects exhaust gas processing device，Described reversal valve discharge pipe connects pottery mud embryo hothouse，All there is alarm device on the both sides of the top of described kiln body.
- A kind of shuttle-type ceramic kiln the most according to claim 1, it is characterised in that described fuel burner nozzle number is more than ten, described fuel burner nozzle is divided into two row arrangements, is distributed in kiln body side at interval in the upper and lower.
- A kind of shuttle-type ceramic kiln the most according to claim 1, it is characterised in that described fuel burner nozzle is all connected with gas pipeline, and described gas pipeline is respectively provided with electromagnetic valve.
- A kind of shuttle-type ceramic kiln the most according to claim 1, it is characterised in that described pulley connects bearing, and described bearing has driven gear, and described driven gear connects driving gear, and described driving gear is connected with the rotary shaft of motor.
- A kind of shuttle-type ceramic kiln the most according to claim 1, it is characterised in that described air inlet connects air intake duct, and described air intake duct connects combustion fan.
- A kind of shuttle-type ceramic kiln the most according to claim 1, it is characterised in that described kiln car quantity is more than two.
- A kind of shuttle-type ceramic kiln the most according to claim 1, it is characterised in that see on described wicket that burner, right-hand member have hinge, left end to have latch.
- A kind of shuttle-type ceramic kiln the most according to claim 1, it is characterised in that described alarm device comprises alarming horn and alarm lamp.
- A kind of shuttle-type ceramic kiln the most according to claim 1, it is characterised in that described light fire brick is alumina bubble brick or light mullite brick.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620093815.3U CN205482332U (en) | 2016-05-31 | 2016-05-31 | Shuttle formula ceramic kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620093815.3U CN205482332U (en) | 2016-05-31 | 2016-05-31 | Shuttle formula ceramic kiln |
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| CN205482332U true CN205482332U (en) | 2016-08-17 |
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| CN201620093815.3U Active CN205482332U (en) | 2016-05-31 | 2016-05-31 | Shuttle formula ceramic kiln |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106979685A (en) * | 2017-05-12 | 2017-07-25 | 鲁山花瓷股份有限公司 | A kind of colored porcelain shuttle-type kiln system |
| CN107345763A (en) * | 2017-08-29 | 2017-11-14 | 广西容县顺垚仿古建陶有限公司 | A kind of firing kiln of ancient architecture blue bricks |
| CN107356120A (en) * | 2017-08-29 | 2017-11-17 | 广西容县顺垚仿古建陶有限公司 | A kind of burning equipment of ancient architecture blue bricks |
| CN108168299A (en) * | 2017-12-26 | 2018-06-15 | 蔡惠文 | A kind of energy-saving ceramic processing tunnel kiln |
| CN109237940A (en) * | 2018-10-30 | 2019-01-18 | 湖南金炉科技股份有限公司 | A kind of bell-type furnace |
| CN110081721A (en) * | 2019-04-25 | 2019-08-02 | 广东省特种设备检测研究院潮州检测院 | A kind of ceramics gas burning kiln heat energy from waste gas recycle device |
| CN111023818A (en) * | 2019-12-17 | 2020-04-17 | 江西省萍乡市宇翔电瓷制造有限公司 | Zirconium-containing fiber cotton insulator kiln |
| CN113970938A (en) * | 2021-11-02 | 2022-01-25 | 吴联权 | Rotary kiln internal temperature regulation and control device and regulation and control method |
-
2016
- 2016-05-31 CN CN201620093815.3U patent/CN205482332U/en active Active
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106979685A (en) * | 2017-05-12 | 2017-07-25 | 鲁山花瓷股份有限公司 | A kind of colored porcelain shuttle-type kiln system |
| CN107345763A (en) * | 2017-08-29 | 2017-11-14 | 广西容县顺垚仿古建陶有限公司 | A kind of firing kiln of ancient architecture blue bricks |
| CN107356120A (en) * | 2017-08-29 | 2017-11-17 | 广西容县顺垚仿古建陶有限公司 | A kind of burning equipment of ancient architecture blue bricks |
| CN108168299A (en) * | 2017-12-26 | 2018-06-15 | 蔡惠文 | A kind of energy-saving ceramic processing tunnel kiln |
| CN109237940A (en) * | 2018-10-30 | 2019-01-18 | 湖南金炉科技股份有限公司 | A kind of bell-type furnace |
| CN110081721A (en) * | 2019-04-25 | 2019-08-02 | 广东省特种设备检测研究院潮州检测院 | A kind of ceramics gas burning kiln heat energy from waste gas recycle device |
| CN110081721B (en) * | 2019-04-25 | 2020-11-06 | 广东省特种设备检测研究院潮州检测院 | Waste gas heat energy recycling device for ceramic gas kiln |
| CN111023818A (en) * | 2019-12-17 | 2020-04-17 | 江西省萍乡市宇翔电瓷制造有限公司 | Zirconium-containing fiber cotton insulator kiln |
| CN113970938A (en) * | 2021-11-02 | 2022-01-25 | 吴联权 | Rotary kiln internal temperature regulation and control device and regulation and control method |
| CN113970938B (en) * | 2021-11-02 | 2022-05-17 | 吴联权 | Rotary kiln internal temperature regulation and control device and regulation and control method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 514253 ceramics production base of Dapu County, Dapu County, Guangdong, Meizhou Patentee after: Guangdong Fu Da ceramic culture development Limited by Share Ltd Address before: 514253 ceramics production base of Dapu County, Dapu County, Guangdong, Meizhou Patentee before: Dabu Fuda Ceramics Co., Ltd. |