CN205478092U - Formula aerogenerator blade is made up in segmentation - Google Patents
Formula aerogenerator blade is made up in segmentation Download PDFInfo
- Publication number
- CN205478092U CN205478092U CN201620045305.9U CN201620045305U CN205478092U CN 205478092 U CN205478092 U CN 205478092U CN 201620045305 U CN201620045305 U CN 201620045305U CN 205478092 U CN205478092 U CN 205478092U
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- China
- Prior art keywords
- insert
- blade
- section
- steel construction
- blade root
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Wind Motors (AREA)
Abstract
The utility model discloses a formula aerogenerator blade is made up in segmentation, including apex section, blade root section, first, two pneumatic appearance compoboards, low -lying flatland posture steel construction, it is first, two insert, the windward side inboard of apex section and blade root section is fixed with first inserting, this is first inserts to expose there is the face of bonding, the lee side inboard of apex section and blade root section is fixed with the second and inserts, this second is inserted to expose there is the face of bonding, it is first, be equipped with first bolt hole on the two connection terminal surfaces of inserting, be equipped with the second bolt hole on the both ends flange face of low -lying flatland posture steel construction, low -lying flatland posture steel construction is with first, two insert connects through stud, it is fixed with the self -locking nut, apex section and blade root section even are one wholly through low -lying flatland posture steel construction, it is first, two pneumatic appearance compoboards are pasted on corresponding bonding face, the windward side and the lee side of apex section and blade root section respectively are equipped with the lightning protection wire. The utility model provides a convenience of the on -the -spot piggy -back connector of reliability and engineering of two sections connections.
Description
Technical field
This utility model relates to the technical field of blade of wind-driven generator, refers in particular to a kind of sectionally assembled wind
Power generator blade.
Background technology
Along with the demand in market, current pneumatic equipment blades length is constantly increasing, freight and fortune simultaneously
Defeated difficulty is also being continuously increased, in order to solve the factor of these restriction wind energy conversion system linear leaf development, each big blade
Generate manufacturer all to take up in the research and development of sectional-type blade technology.Figure 13 is that certain blade of wind-driven generator is from leaning on
Blade is divided into two parts by nearly middle part, has two end faces used in blade section position at present, the most pre-buried
There is the metal flange of drilling screw connecting hole, by screw, leaf root part and tip segment combination are linked together
Subsection blade.This mode can meet two parts of segmentation and link together, but in order to two sections are connected to
Ensureing blade aerodynamic profile the most afterwards, positional precision and planarity requirements to metal flange are the most at a relatively high, with
Time blade shell be glass-reinforced plastic material, the metal flange of this mode is difficult to ensure that with fiberglass adhesiveness, with
Time blade running environment considerably complicated, once peeling off occur in metal flange and fiberglass, and will result in wind energy conversion system
Running hidden danger, consequence cannot be estimated.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, it is provided that a kind of sectionally assembled wind-force is sent out
Motor blade, it is possible to effectively solve two sections of reliabilities connected and the convenience of engineering site segmentation connection.
For achieving the above object, technical scheme provided by the utility model is: a kind of sectionally assembled wind-force
Generator blade, including blade tip section, blade root section, the first aerodynamic configuration compoboard, the second aerodynamic configuration combination
Plate, posture of spreading out steel construction, the first insert, the second insert, lightning protection wire, described blade tip section and blade root Duan Jun
It is built-in with web and girder, and has end face baffle plate, described blade tip section and blade root making near the position of end face
Inside the windward side of section, all laminating is fixed with the first insert, inside the shape size of this first insert and windward side
Match, and expose to have and fix the bonding plane of the first aerodynamic configuration compoboard for pasting, described blade tip section and
Inside the lee face of blade root section, all laminating is fixed with the second insert, the shape size of this second insert and lee face
Inner side matches, and exposes to have and fix the bonding plane of the second aerodynamic configuration compoboard for pasting, and described first
Insert and the second insert be connected to spread out posture steel construction connecting end surface on be drilled with multiple first bolt hole, described
Cross sectional shape size at the shape size of posture of spreading out steel construction and blade of wind-driven generator segmentation matches, its
It is distributed in two end flange face and the first bolt hole the second spiral shell one to one in the first insert and the second insert
Keyhole, the first insert and the second insert in described blade tip section and blade root section can combine and be formed as and spread out posture steel
The combinative structure that planform size matches, and described in spread out posture steel construction and this combinative structure pass through double end
Bolt connects, and is locked with self-locking nut, and described blade tip section and blade root section are by spreading out posture steel construction even
Connecing is an entirety, and after connection, described first aerodynamic configuration compoboard and the second aerodynamic configuration compoboard are respectively
It is pasted and fixed on respective bonding plane, and then the posture steel construction that will spread out, the first insert, the second insert
Shelter from, the shape size of described first aerodynamic configuration compoboard and the second aerodynamic configuration compoboard and each self-adhesion
Junction matches；It is respectively provided with a lightning protection wire in described blade tip section and the windward side of blade root section and lee face,
And described lightning protection wire through end face baffle plate and is fixed by screws on the end flanges of the posture steel construction that spreads out.
Described first insert, the second insert are metalwork, which is provided with groove and through-hole structure, are used for ensureing
Together with fiberglass adheres well to metalwork, so that fiberglass and metalwork can be formed as an entirety.
Described web and the first insert and the second insert overlap mutually.
Described first insert, the second insert are SKD11 steel casting.
This utility model compared with prior art, has the advantage that and beneficial effect:
1, by blade is carried out segmentation, reduce transport of blades difficulty, greatly saved cost of transportation,
Linear leaf advantage especially for more than 60 meters is particularly evident.
2, use the posture steel structure connection that spreads out between blade tip section and blade root section, can well ensure segmentation position leaf
The stability of chip architecture.
3, by using mosaic texture form, in insert, design groove and through-hole structure, it is ensured that glass simultaneously
Together with glass steel adheres well to metalwork, fiberglass is made to form an entirety with metal structure；Simultaneously
Beneficially water conservancy diversion during priming by vacuum, it is to avoid below metalwork, injecting glue is insufficient, causes and turns white, and affects structural
Energy.
4, the engineering means such as pressed home frock, profile repairing are used to ensure that whole aerodynamic configuration and tradition side
The blade that formula makes is consistent.
Accompanying drawing explanation
Fig. 1 is the structural representation at blade section.
Fig. 2 is the schematic diagram that eyelid covering seam crossing accompanies pressed home frock.
Fig. 3 is the partial sectional view of sectionally assembled blade of wind-driven generator.
Fig. 4 is the A partial enlarged drawing of Fig. 3.
Fig. 5 is the axonometric drawing of the second insert.
Fig. 6 is the side view of the second insert.
Fig. 7 is the top view of the second insert.
Fig. 8 is the axonometric drawing of posture steel construction of spreading out.
Fig. 9 is the scheme of installation of insert and positioning boss.
Figure 10 is the axonometric drawing of pressed home frock.
Figure 11 is the side view of pressed home frock.
Figure 12 is the top view of pressed home frock.
Figure 13 is certain the blade of wind-driven generator schematic diagram in background technology.
Detailed description of the invention
Below in conjunction with specific embodiment, the utility model is described in further detail.
As shown in Figures 1 to 8, the sectionally assembled blade of wind-driven generator described in the present embodiment, including leaf
Apical segment 1, blade root section the 2, first aerodynamic configuration compoboard the 3, second aerodynamic configuration compoboard 4, posture of spreading out steel
Structure the 5, first insert the 6, second insert 7, lightning protection wire 8, described blade tip section 1 and blade root section 2 are interior
It is equipped with web 9 and girder 10, and making has end face baffle plate 11, described blade tip at distance end face 100mm
Inside the windward side 12 of section 1 and blade root section 2, all laminating is fixed with the first insert 6, the shape of this first insert 6
Shape size matches inside windward side 12, and exposes the bonding plane 13 having 100mm wide, is used for pasting admittedly
Fixed first aerodynamic configuration compoboard 3, inside the lee face 14 of described blade tip section 1 and blade root section 2, all laminating is solid
Surely having the second insert 7, the shape size of this second insert 7 matches inside lee face 14, and exposes and have
Bonding plane 15 wide for 100mm, fixes the second aerodynamic configuration compoboard 4, described first insert 6 for stickup
Being connected to spread out with the second insert 7 on the connecting end surface of posture steel construction 5 is drilled with multiple along its shape course bearing
First bolt hole 19, described in spread out posture steel construction 5 shape size and blade of wind-driven generator segmentation at cut
Face shape size matches, and is distributed and in the first insert 6 and the second insert 7 in its two end flange face
One bolt hole the second bolt hole 20 one to one, the first insert 6 in described blade tip section 1 and blade root section 2
The combinative structure being formed as matching with posture steel construction 5 shape size that spreads out can be combined with the second insert 7, and
The described posture steel construction 5 that spreads out is connected by stud 16 with this combinative structure, and solid with self-locking nut locking
Fixed, described blade tip section 1 and blade root section 2 are connected as an entirety by the posture steel construction 5 that spreads out, and after connection,
Described first aerodynamic configuration compoboard 3 and the second aerodynamic configuration compoboard 4 are pasted and fixed on the most corresponding respectively
Bonding plane on, and then posture steel construction the 5, first insert the 6, second insert 7 of spreading out shelters from, described
The shape size of one aerodynamic configuration compoboard 3 and the second aerodynamic configuration compoboard 4 matches with respective bonding plane；
It is respectively provided with a lightning protection wire 8 in described blade tip section 1 and the windward side 12 of blade root section 2 and lee face 14, and
Described lightning protection wire 8 is through end face baffle plate 11, and is fixed on the end face of the posture steel construction 5 that spreads out by screw 17
On flange.
Described first insert the 6, second insert 7 is metalwork (specially SKD11 steel casting), which is provided with
Groove 21 and through hole 22 structure, be used for ensureing that fiberglass adheres well to metalwork together with so that
Fiberglass and metalwork can be formed as an entirety.Additionally, in order to ensure the transmission of power between insert and girder,
Web 9 and the first insert 6 and the second insert 7 are overlapped 300mm.
It is below the concrete manufacture process of the above-mentioned sectionally assembled blade of wind-driven generator of the present embodiment, as follows:
1) on the mould making sectionally assembled blade of wind-driven generator, will make according to segmentation position dimension
The positioning boss performed installs, as it is shown in figure 9, in addition to the laying of segmentation junction, the paving of blade shell
Layer mode makes according to traditional fabrication mode；In the windward side 12 of blade tip section 1 and blade root section 2, leeward
Face 14 is respectively provided with a lightning protection wire 8, is connected to spread out on posture steel construction 5, and by spreading out, posture steel is tied
Structure 5 turns on；First insert the 6, second insert 7 uses material to be SKD11 steel casting, only need to be by it
After connecting end surface and the wide bonding plane of 100mm ensure size by machining, require to carry out according to fitted position
Drilling-tapping, the housing lay-up process flow process of segmentation position is: exterior skin → outer enhancement layer → placement edge
Block → placement girder → interior enhancement layer → inside panel.
2) treat inside the windward side 12 of blade tip section 1 with the first insert 6, lee face 14 inside with the second insert
7 integral vacuum perfusion solidifications complete, and according to size, the web 9 made is adhesively fixed on lee face 14
On, in order to ensure the transmission of power between insert and girder, by web 9 and the first insert 6 and the second insert 7
Overlap joint 300mm, after web 9 fixes, windward side 12 is bonding with lee face 14 matched moulds, and blade tip section 1 is solid
After changing the demoulding, do extra reinforcement solutions again at the front and rear edges areas adjacent having insert；In order to prevent rainwater
Or foreign material enter in blade cavity, at distance end face 100mm, make end face baffle plate 11, windward side 12
Baffle plate need to be passed with the lightning protection wire 8 at lee face 14, expose insert binding face 100mm；Then according still further to
Same manufacturing process completes the making of blade root section 2.
3) examination combination is carried out at the scene of manufacturing, by end flanges 501 and the blade root of the posture steel construction 5 that spreads out
The binding face alignment of first insert the 6, second insert 7 of section 2, if binding face occurs the most concordant defect,
Then need to fill in thin metallic gasket and ensure concordant；In order to save engineering site built-up time, can be by the posture steel knot that spreads out
Structure 5 is connected with blade root section 2 and mails to engineering site in the lump；Posture of spreading out steel construction 5 and blade root section 2 pass through double end
Bolt 16 connects, and is locked with self-locking nut, simultaneously by the lightning protection wire 8 of blade root section 2 by screw 17
It is fixedly connected on the end flanges 501 of the posture steel construction 5 that spreads out.
4), during engineering site docking, first blade root section 2 is docked after being completed with the hub end of wind-driven generator,
Carry out blade tip section 1 again to assemble with blade root section 2, during assembling, by first insert the 6, second insert of blade tip section 1
The binding face of 7 aligns, if binding face occurs not with end flanges 502 binding face of the posture steel construction 5 that spreads out
Concordant defect, need to fill in thin metallic gasket the most equally and ensure concordant, the most again by stud 16 and self-locking
Nut check fixes blade tip section 1 and the posture steel construction 5 that spreads out, simultaneously by the lightning protection wire 8 of blade tip section 1
It is fixedly connected on the end flanges 502 of the posture steel construction 5 that spreads out by screw 17.
5) check after the combination of blade tip section 1, posture of spreading out steel construction 5, blade root section 2 three part whether with design chi
Very little data consistent, no problem after, first with 3 layers wide for 500mm three axle cloth handss stick with paste, parcel spread out posture steel knot
Structure 5, blade root section 2 and the bonding plane of blade tip section 1, after cured, then before blade root section 2 and blade tip section 1,
100mm width rapid structural glue is executed, by the first aerodynamic configuration compoboard 3 and the second gas at trailing edge and bonding plane
Dynamic profile integration plate 4 is adjacent to bonding plane.
6) pressed home frock 18 is used to clamp at the seam crossing of blade tip section 1 and the seam crossing of blade root section 2,
Docking profile is made to can be good at coincideing, it is ensured that the aerodynamic configuration profile of whole blade is consistent with Design Theory,
Pressed home frock 18 is removed again after structure glue is fully cured.As shown in Figure 10-Figure 12, described extruding is multiple
Position frock 18 includes first pressure strip the 1802, second pressure strip 1803 of band steelframe 1801, and described first
The seal face of pressure strip the 1802, second pressure strip 1803 and respective first aerodynamic configuration compoboard 3,
The shape size of the second aerodynamic configuration compoboard 4 matches, the steelframe and second on this first pressure strip 1802
Steelframe on pressure strip 1803 is tighted a bolt 1806 connections by two ends, so by the first pressure strip 1802,
Second pressure strip 1803 combination is formed as the structure that shape size position to be clamped with blade matches.Wherein,
Pressed home frock making and operation instruction: the seal face of first pressure strip the 1802, second pressure strip 1803 exists
On the formpiston in blade section region, the system of turning over forms, and sticks with paste junction steel plate 1804 at its back side hands and welds with steelframe 1801
Connect, then two ends column end face burn-on tension flanged plate 1805；During use, two ends elder generation pre-screwing bolt 1806,
After seal face is fitted with aerodynamic configuration compoboard profile, bolt 1806 is twisted by front and rear edges two ends simultaneously
Tightly, it is ensured that uniform force, after docking profile is coincide, it is ensured that pretightning force.
7) polish off the structure glue more than needed of seam crossing, stick with paste 6 slice widths at seam crossing and front and rear edges abutting edge hands
The three axle cloth of 400mm carry out reinforcement, and every fault opens 50mm, then hands sticks with paste surface felt, opponent's paste layer after solidification
After carrying out transition polishing polishing with prototype face, brush the paint consistent with prophyll sheet tone, to here
Whole sectionally assembled blade of wind-driven generator just completes, with wheel hub one after a whole set of blade assembling completes
Play lifting on-hook to run.
The examples of implementation of the above are only the preferred embodiment of this utility model, not limit this practicality with this
Novel practical range, therefore the change that all shapes according to this utility model, principle are made, all should contain at this
In the protection domain of utility model.
Claims (4)
1. a sectionally assembled blade of wind-driven generator, it is characterised in that: include blade tip section, blade root section,
First aerodynamic configuration compoboard, the second aerodynamic configuration compoboard, posture of spreading out steel construction, the first insert, second
Insert, lightning protection wire, described blade tip section and blade root Duan Jun be built-in with web and girder, and near end face
Position makes end face baffle plate, and inside the windward side of described blade tip section and blade root section, all laminating is fixed with the first edge
Block, matches inside the shape size of this first insert and windward side, and expose have for paste fix first
The bonding plane of aerodynamic configuration compoboard, inside the lee face of described blade tip section and blade root section, all laminating is fixed with the
Two inserts, match inside the shape size of this second insert and lee face, and expose have for pasting fixing
The bonding plane of the second aerodynamic configuration compoboard, described first insert and the second insert are connected to the posture steel construction that spreads out
Connecting end surface on be drilled with multiple first bolt hole, described in spread out the shape size of posture steel construction and wind-power electricity generation
Cross sectional shape size at machine blade section matches, and is distributed and the first insert and in its two end flange face
The first bolt hole the second bolt hole one to one in two inserts, first in described blade tip section and blade root section
Insert and the second insert can combine the combinative structure being formed as matching with the posture steel construction shape size that spreads out, and
The described posture steel construction that spreads out is connected by stud with this combinative structure, and is locked with self-locking nut,
Described blade tip section and blade root section are an entirety by the posture steel structure connection that spreads out, and after connection, described first gas
Dynamic profile integration plate and the second aerodynamic configuration compoboard are pasted and fixed on respective bonding plane respectively, enter
And the posture steel construction that will spread out, the first insert, the second insert shelter from, described first aerodynamic configuration compoboard and
The shape size of the second aerodynamic configuration compoboard matches with respective bonding plane；In described blade tip section and blade root section
Windward side and lee face be respectively provided with a lightning protection wire, and described lightning protection wire through end face baffle plate and passes through
Screw is fixed on the end flanges of the posture steel construction that spreads out.
The sectionally assembled blade of wind-driven generator of one the most according to claim 1, it is characterised in that:
Described first insert, the second insert are metalwork, which is provided with groove and through-hole structure, are used for ensureing glass
Together with steel adheres well to metalwork, so that fiberglass and metalwork can be formed as an entirety.
The sectionally assembled blade of wind-driven generator of one the most according to claim 1, it is characterised in that:
Described web and the first insert and the second insert overlap mutually.
The sectionally assembled blade of wind-driven generator of one the most according to claim 2, it is characterised in that:
Described first insert, the second insert are SKD11 steel casting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620045305.9U CN205478092U (en) | 2016-01-18 | 2016-01-18 | Formula aerogenerator blade is made up in segmentation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620045305.9U CN205478092U (en) | 2016-01-18 | 2016-01-18 | Formula aerogenerator blade is made up in segmentation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205478092U true CN205478092U (en) | 2016-08-17 |
Family
ID=56670814
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620045305.9U Withdrawn - After Issue CN205478092U (en) | 2016-01-18 | 2016-01-18 | Formula aerogenerator blade is made up in segmentation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205478092U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105508131A (en) * | 2016-01-18 | 2016-04-20 | 广东明阳风电产业集团有限公司 | Segmented and combined type wind turbine generator blade and manufacturing method thereof |
| CN107347574A (en) * | 2017-05-31 | 2017-11-17 | 泉州天诚机电设备有限公司 | A kind of novel self-lock tree holder |
| CN107676221A (en) * | 2017-10-26 | 2018-02-09 | 中材科技风电叶片股份有限公司 | Wind electricity blade |
-
2016
- 2016-01-18 CN CN201620045305.9U patent/CN205478092U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105508131A (en) * | 2016-01-18 | 2016-04-20 | 广东明阳风电产业集团有限公司 | Segmented and combined type wind turbine generator blade and manufacturing method thereof |
| CN107347574A (en) * | 2017-05-31 | 2017-11-17 | 泉州天诚机电设备有限公司 | A kind of novel self-lock tree holder |
| CN107372003A (en) * | 2017-05-31 | 2017-11-24 | 泉州天诚机电设备有限公司 | A kind of tree holder for changing support force |
| CN107676221A (en) * | 2017-10-26 | 2018-02-09 | 中材科技风电叶片股份有限公司 | Wind electricity blade |
| CN107676221B (en) * | 2017-10-26 | 2024-02-20 | 中材科技风电叶片股份有限公司 | Wind power blade |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 528437 Guangdong torch hi tech Industrial Development Zone, Torch Road, No. 22, Ming Yang Industrial Park, Zhongshan Patentee after: Ming Yang wisdom Energy Group AG Address before: 528437 Guangdong torch hi tech Industrial Development Zone, Torch Road, No. 22, Ming Yang Industrial Park, Zhongshan Patentee before: Guangdong Mingyang Wind Power Group Co., Ltd. |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160817 Effective date of abandoning: 20180116 |