CN205463261U - Be applied to check out test set that detects filling bottle closing cap quality and liquid level - Google Patents

Be applied to check out test set that detects filling bottle closing cap quality and liquid level Download PDF

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Publication number
CN205463261U
CN205463261U CN201620093231.6U CN201620093231U CN205463261U CN 205463261 U CN205463261 U CN 205463261U CN 201620093231 U CN201620093231 U CN 201620093231U CN 205463261 U CN205463261 U CN 205463261U
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conveyer belt
fixed
detection
liquid level
filling bottle
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CN201620093231.6U
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Chinese (zh)
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凌永祥
熊长军
邵龙
王琴慧
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Hangzhou Qiantuo Photoelectric Technology Co ltd
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Hangzhou Qiantuo Photoelectric Technology Co ltd
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Abstract

The utility model provides a be applied to check out test set that detects filling bottle closing cap quality and liquid level, including conveying mechanism, conveying mechanism comprises conveyer belt and the stand that distributes in conveyer belt both ends, the conveyer belt front end is provided with the feeding trigger mechanism, it blows water mechanism to be equipped with on the conveyer belt of feeding trigger mechanism rear side, it is provided with detection mechanism on the conveyer belt of water mechanism rear side to blow, detection mechanism is including detecting the camera bellows, it fixes in the regulation frame to detect the camera bellows, the shaping has the business turn over notch of conveyer belt on the detection camera bellows, detect the camera bellows internal fixation and trigger photoelectric sensor and a plurality of visual detection of group subassembly, the visual detection subassembly is by intelligent camera and light source, intelligence camera and light source distribute in the both sides of conveyer belt and lie in the conveyer belt top, be fixed with on the conveyer belt side of detection mechanism rear side and reject the mechanism, the opposite side edge of conveyer belt is provided with retrieves the mechanism. It can through the visual system to all kinds of high lids, askew lid, uncovered, abscission ring, hang down liquid level, antitheft ring and cave in etc. And harmfully to detect the rejection.

Description

A kind of being applied to detects filling bottle capping quality and the detection equipment of liquid level
Technical field:
This utility model relates to the technical field of filling bottle detection equipment, detects filling bottle capping quality and the detection equipment of liquid level more specifically to a kind of being applied to.
Background technology:
The automaticity of beverage production line is the highest at present, but easily cause the beverage filling in the carafe of production line in process of production because of mechanical breakdown or error not qualified, i.e. fail to reach the liquid level of standard such as the beverage of its fill, need after beverage filling completes simultaneously to cover, its capping also there will be mistake, such as defective products such as height lid, askew lid, uncovered and abscission rings, so beverage production line needs capping quality and the detection equipment of liquid level of the filling bottle that configuration is relevant.
Utility model content:
The purpose of this utility model is aiming at the deficiency of prior art, and provide and a kind of be applied to detect filling bottle capping quality and the detection equipment of liquid level, its bad carrying out such as can be caved in all kinds of high lids, askew lid, uncovered, abscission ring, low liquid level, anti-theft ring by visual system detects rejecting.
nullA kind of being applied to detects filling bottle capping quality and the detection equipment of liquid level,Including conveying mechanism,Conveying mechanism is made up of conveyer belt and the column being distributed in conveyer belt two ends,Conveyer belt front end is provided with charging trigger mechanism,Conveyer belt on rear side of charging trigger mechanism is provided with Chui Shui mechanism,It is provided with testing agency on conveyer belt on rear side of Chui Shui mechanism,Testing agency includes detecting camera bellows,Detection camera bellows is fixed on regulation frame,The turnover notch of conveyer belt is formed on detection camera bellows,It is fixed with triggering photoelectric sensor and some groups of vision-based detection assemblies in detection camera bellows,Vision-based detection assembly is by smart camera and light source,Smart camera and distribution of light sources in the both sides of conveyer belt and are positioned at above conveyer belt,It is fixed with rejecting mechanism in belt edge on rear side of testing agency,It is provided with the recovering mechanism relative with rejecting mechanism on another side of conveyer belt.
Described charging trigger mechanism is made up of sensor stand and the photoelectric sensor of ' Jiong ' font, the two ends distribution of sensor stand is fixed in the side block of conveyer belt both sides, photoelectric sensor includes that light source emitter and reflector, light source emitter and reflector are fixed on two montants of sensor stand by bolt assembly and are positioned at same level height.
Described Chui Shui mechanism includes blowing water frame, the lower end blowing water frame is fixed with centrifugal blower, the air outlet of centrifugal blower is fixedly connected with ventilation duct, ventilation duct is fixedly connected on diverter, and diverter is fixed on cross bar, and the two ends of cross bar are fixed on blows in water frame, two air-out flexible pipes it are fixedly connected with on described diverter, air-out flexible pipe is fixedly connected on blower, blower is distributed in the both sides of conveyer belt and is positioned at the top of conveyer belt, blower is fixedly connected with some blowing mouths.
Described Chui Shui mechanism includes two pieces of collateral faggings, collateral fagging is fixed in the side block of conveyer belt both sides, some vertical conduits are formed on collateral fagging, be plugged with level in conduit blows water pipe, blow water pipe to be fixed on montant, montant grafting is fixed on connection seat, connect seat to be fixed on the collateral fagging on the downside of conduit, the described water pipe that blows is interspersed in the top of conveyer belt, blow water pipe to be connected with air compressor machine by pipeline, blow and be fixedly connected with electromagnetic valve on the pipeline between water pipe and air compressor machine.
The light source of many groups vision-based detection assembly of described testing agency is respectively distributed to the both sides of conveyer belt, and the smart camera of many group vision-based detection assemblies is respectively distributed to the both sides of conveyer belt.
Detecting camera bellows turnover notch both sides in described testing agency and be fixed with positioning seat, positioning seat grafting is fixed with longitudinal connecting rod, and the medial extremity of connecting rod is fixedly connected with vertical location-plate, if individual horizontal gag lever post fixed by location-plate.
Described regulation frame includes base, vertical side stand is fixed on base, the top of side stand is fixedly connected with two vertical leads, lead upper sleeve has elevator, the detection camera bellows of testing agency is fixed on elevator, vertical screw mandrel it is bolted with on elevator between elevator between lead, the lower end of screw mandrel is resisted against on side stand, the upper end of screw mandrel is fixed on handwheel, handwheel is hinged on top board, top board is fixed on the top of lead, described elevator two ends offer the grooving to lead, it is bolted with clamping screw on elevator at grooving.
Described rejecting mechanism is made up of cylinder and expeller, it is fixedly connected with expeller on the piston rod of cylinder, described recovering mechanism includes case, collection box and go-cart, collection box is fixed in go-cart, charging aperture is formed on the upper surface of collection box, it is fixed with case on the upper surface of the collection box of charging aperture surrounding, case forms the notch relative with rejecting mechanism expeller.
The beneficial effects of the utility model are:
1, it proposes the detection equipment of a kind of automatization, and bad the carrying out such as can be caved in all kinds of high lids, askew lid, uncovered, abscission ring, low liquid level, anti-theft ring by visual system detects rejecting.
2, its employing equipment can be carried by tape transport band speed and relevant filling apparatus fill head or capping head fill or the frequency of spiral cover, and the result of detection equipment Inspection, trace back to the fill head broken down accordingly on filling apparatus or capping head.
Accompanying drawing illustrates:
Fig. 1 is that utility model uses fan type to blow the perspective view of water;
Fig. 2 is that utility model uses what fan type blew water to face structural representation;
Fig. 3 is that utility model uses compressed air type to blow the perspective view of water;
Fig. 4 is that utility model uses compressed air type to blow the plan structure schematic diagram of water;
Fig. 5 be utility model be the structural representation of fan type Chui Shui mechanism;
Fig. 6 be utility model be the structural representation of compressed air type Chui Shui mechanism;
Fig. 7 be utility model be the structural representation within testing agency;
Fig. 8 be utility model be regulation frame and the structural representation of testing agency;
Fig. 9 be utility model be the close-up schematic view in Fig. 8 at A.
In figure: 1, conveying mechanism;11, column;12, conveyer belt;2, charging trigger mechanism;21, sensor stand;22, photoelectric sensor;3, Chui Shui mechanism;31, Chui Shui mechanism;32, centrifugal blower;33, ventilation duct;34, diverter;35, cross bar;36, air-out flexible pipe;37, blower;38, blowing mouth;31 ', collateral fagging;311 ', conduit;32 ', connection seat;33 ', montant;34 ', blow water pipe;4, testing agency;41, detection camera bellows;411, turnover notch;42, smart camera;43, light source;44, photoelectric sensor is triggered;45, positioning seat;46, connecting rod;47, location-plate;48, gag lever post;5, regulation frame;51, base;52, side stand;53, elevator;54, lead;55, top board;56, handwheel;57, screw mandrel;58, clamping screw;6, rejecting mechanism;7, recovering mechanism;71, case;72, collection box;73, go-cart.
Detailed description of the invention:
nullEmbodiment: as shown in Fig. 1 is to 9,A kind of being applied to detects filling bottle capping quality and the detection equipment of liquid level,Including conveying mechanism 1,Conveying mechanism 1 is made up of conveyer belt 12 and the column 11 being distributed in conveyer belt 12 two ends,Conveyer belt 12 front end is provided with charging trigger mechanism 2,Conveyer belt 12 on rear side of charging trigger mechanism 2 is provided with Chui Shui mechanism 3,It is provided with testing agency 4 on conveyer belt 12 on rear side of Chui Shui mechanism 3,Testing agency 4 includes detecting camera bellows 41,Detection camera bellows 41 is fixed on regulation frame 5,The turnover notch 411 of conveyer belt 12 is formed on detection camera bellows 41,It is fixed with triggering photoelectric sensor 44 and some groups of vision-based detection assemblies in detection camera bellows 41,Vision-based detection assembly is by smart camera 42 and light source 43,Smart camera 42 and light source 43 are distributed in the both sides of conveyer belt 12 and are positioned at above conveyer belt 12,It is fixed with rejecting mechanism 6 on conveyer belt 12 side on rear side of testing agency 4,The recovering mechanism 7 relative with rejecting mechanism 6 it is provided with on another side of conveyer belt 12.
Described charging trigger mechanism 2 is made up of sensor stand 21 and the photoelectric sensor 22 of ' Jiong ' font, the two ends distribution of sensor stand 21 is fixed in the side block of conveyer belt 12 both sides, photoelectric sensor 22 includes that light source emitter and reflector, light source emitter and reflector are fixed on two montants of sensor stand 21 by bolt assembly and are positioned at same level height.
Described Chui Shui mechanism 3 includes blowing water frame 31, the lower end blowing water frame 31 is fixed with centrifugal blower 32, the air outlet of centrifugal blower 32 is fixedly connected with ventilation duct 33, ventilation duct 33 is fixedly connected on diverter 34, diverter 34 is fixed on cross bar 35, the two ends of cross bar 35 are fixed on blows in water frame 31, two air-out flexible pipes 36 it are fixedly connected with on described diverter 34, air-out flexible pipe 36 is fixedly connected on blower 37, it is distributed in the both sides of conveyer belt 12 on blower 37 and is positioned at the top of conveyer belt 12, blower 37 is fixedly connected with some blowing mouths 38.
Described Chui Shui mechanism 3 includes two pieces of collateral fagging 31 ', collateral fagging 31 ' is fixed in the side block of conveyer belt 12 both sides, some vertical conduit 311 ' are formed on collateral fagging 31 ', be plugged with level in conduit 311 ' blows water pipe 34 ', blow water pipe 34 ' to be fixed on montant 33 ', montant 33 ' grafting is fixed on connection seat 32 ', connect seat 32 ' to be fixed on collateral fagging 31 ' on the downside of conduit 311 ', described water pipe 34 ' that blows is interspersed in the top of conveyer belt 12, blow water pipe 34 ' to be connected with air compressor machine by pipeline, blow and be fixedly connected with electromagnetic valve on the pipeline between water pipe 34 ' and air compressor machine.
The light source 43 of many groups vision-based detection assembly of described testing agency 4 is respectively distributed to the both sides of conveyer belt 12, and the smart camera 42 of many group vision-based detection assemblies is respectively distributed to the both sides of conveyer belt 12.
In described testing agency 4, detection camera bellows 41 passes in and out notch 411 both sides and is fixed with positioning seat 45, and positioning seat 45 grafting is fixed with longitudinal connecting rod 46, and the medial extremity of connecting rod 46 is fixedly connected with vertical location-plate 47, if the fixing individual horizontal gag lever post 48 of location-plate 47.
Described regulation frame 5 includes base 51, vertical side stand 52 is fixed on base 51, the top of side stand 52 is fixedly connected with two vertical leads 54, lead 54 upper sleeve has elevator 53, the detection camera bellows 41 of testing agency 4 is fixed on elevator 53, vertical screw mandrel 57 it is bolted with on elevator 53 between elevator 53 between lead 54, the lower end of screw mandrel 57 is resisted against on side stand 52, the upper end of screw mandrel 57 is fixed on handwheel 56, handwheel 56 is hinged on top board 55, top board 55 is fixed on the top of lead 54, described elevator 53 two ends offer the grooving to lead 54, it is bolted with clamping screw 58 on elevator 53 at grooving.
Described rejecting mechanism 6 is made up of cylinder and expeller, it is fixedly connected with expeller on the piston rod of cylinder, described recovering mechanism 7 includes case 71, collection box 72 and go-cart 73, collection box 72 is fixed in go-cart 73, charging aperture is formed on the upper surface of collection box 72, it is fixed with case 71 on the upper surface of the collection box 72 of charging aperture surrounding, case 71 forms the notch relative with rejecting mechanism 6 expeller.
Operation principle: this utility model is to be applied to detect filling bottle capping quality and the detection equipment of liquid level, it is by conveying mechanism 1, charging trigger mechanism 2, Chui Shui mechanism 3, testing agency 4 and rejecting mechanism 6 form, the carafe completing filling and capping delivers into follow-up detection by conveying mechanism 1, and its charging trigger mechanism 2 finds carafe thus realizes Chui Shui mechanism 3, testing agency 4 and the operation of rejecting mechanism 6;
Its Chui Shui mechanism 3 is one of most important auxiliary body in measurement equipment, for blowing Bottle cap top off, bottle cap side and bottle cap and the water in support ring gap, ensure that camera photographs a clear real PET product photo, to avoid the globule interference detection results remaining in around bottle cap, and Chui Shui mechanism 3 can realize blowing water with compressed air as medium, or use centrifugal blower 32 to produce wind-force to realize blowing water, use compressed air be medium realize blowing water can be by charging trigger mechanism 2 and corresponding electromagnetic valve structure, realize bottle to blowing water, bottle leaves stopping and blowing water, realize energy-conservation;
Its carafe enters testing agency 4 after over-blowing water mechanism 3, testing agency 4 can realize altitude mixture control under the effect of regulation frame 5, realize the detection of the bottle of various height, and in testing agency 4, arrange smart camera 42 and light source 43, photo can be shot, the relative analysis detecting system being sent to be correlated with is analyzed, to the liquid level of carafe and capping is the most qualified judges, underproof, the conveyer belt 12 of conveying mechanism 1 is pushed away out for follow-up rejecting mechanism 6, the collection box 72 by recovering mechanism 7 is reclaimed;Qualified then flows into subsequent processing with conveyer belt 12;
The equipment simultaneously used can be by the speed of conveyer belt 11 tape transport and relevant filling apparatus fill head or capping head fill or the frequency of spiral cover, and detection equipment Inspection result, trace back to the fill head broken down accordingly on filling apparatus or capping head.

Claims (8)

  1. null1. one kind is applied to detect filling bottle capping quality and the detection equipment of liquid level,Including conveying mechanism (1),Conveying mechanism (1) is by conveyer belt (12) and is distributed in the column (11) at conveyer belt (12) two ends and forms,It is characterized in that: conveyer belt (12) front end is provided with charging trigger mechanism (2),The conveyer belt (12) of charging trigger mechanism (2) rear side is provided with Chui Shui mechanism (3),It is provided with testing agency (4) on the conveyer belt (12) of Chui Shui mechanism (3) rear side,Testing agency (4) includes detecting camera bellows (41),Detection camera bellows (41) is fixed on regulation frame (5),The turnover notch (411) of conveyer belt (12) is formed in detection camera bellows (41),Triggering photoelectric sensor (44) and some groups of vision-based detection assemblies it are fixed with in detection camera bellows (41),Vision-based detection assembly is by smart camera (42) and light source (43),Smart camera (42) and light source (43) are distributed in the both sides of conveyer belt (12) and are positioned at conveyer belt (12) top,It is fixed with rejecting mechanism (6) on conveyer belt (12) side of testing agency (4) rear side,The recovering mechanism (7) relative with rejecting mechanism (6) it is provided with on another side of conveyer belt (12).
  2. A kind of being applied to the most according to claim 1 detects filling bottle capping quality and the detection equipment of liquid level, it is characterized in that: described charging trigger mechanism (2) is made up of sensor stand (21) and the photoelectric sensor (22) of ' Jiong ' font, the two ends distribution of sensor stand (21) is fixed in the side block of conveyer belt (12) both sides, photoelectric sensor (22) includes that light source emitter and reflector, light source emitter and reflector are fixed on two montants of sensor stand (21) by bolt assembly and are positioned at same level height.
  3. nullA kind of being applied to the most according to claim 1 detects filling bottle capping quality and the detection equipment of liquid level,It is characterized in that: described Chui Shui mechanism (3) includes blowing water frame (31),The lower end blowing water frame (31) is fixed with centrifugal blower (32),The air outlet of centrifugal blower (32) is fixedly connected with ventilation duct (33),The fixing connection of ventilation duct (33) is connected on diverter (34),Diverter (34) is fixed on cross bar (35),The two ends of cross bar (35) are fixed on blows in water frame (31),Two air-out flexible pipes (36) it are fixedly connected with on described diverter (34),Air-out flexible pipe (36) is fixedly connected on blower (37),It is distributed in the both sides of conveyer belt (12) on blower (37) and is positioned at the top of conveyer belt (12),Some blowing mouths (38) it are fixedly connected with on blower (37).
  4. nullA kind of being applied to the most according to claim 1 detects filling bottle capping quality and the detection equipment of liquid level,It is characterized in that: described Chui Shui mechanism (3) includes two pieces of collateral faggings (31 '),Collateral fagging (31 ') is fixed in the side block of conveyer belt (12) both sides,Some vertical conduits (311 ') are formed on collateral fagging (31 '),Be plugged with level in conduit (311 ') blows water pipe (34 '),Blow water pipe (34 ') to be fixed on montant (33 '),Montant (33 ') grafting is fixed in connection seat (32 '),Connect seat (32 ') to be fixed on the collateral fagging (31 ') of conduit (311 ') downside,The described water pipe (34 ') that blows is interspersed in the top of conveyer belt (12),Blow water pipe (34 ') to be connected with air compressor machine by pipeline,Blow and be fixedly connected with electromagnetic valve on the pipeline between water pipe (34 ') and air compressor machine.
  5. A kind of being applied to the most according to claim 1 detects filling bottle capping quality and the detection equipment of liquid level, it is characterized in that: the light source (43) of many groups vision-based detection assembly of described testing agency (4) is respectively distributed to the both sides of conveyer belt (12), the smart camera (42) of many group vision-based detection assemblies is respectively distributed to the both sides of conveyer belt (12).
  6. A kind of being applied to the most according to claim 1 detects filling bottle capping quality and the detection equipment of liquid level, it is characterized in that: detect camera bellows (41) turnover notch (411) both sides in described testing agency (4) and be fixed with positioning seat (45), positioning seat (45) grafting is fixed with longitudinal connecting rod (46), the medial extremity of connecting rod (46) is fixedly connected with vertical location-plate (47), and location-plate (47) is if fixing individual horizontal gag lever post (48).
  7. nullA kind of being applied to the most according to claim 1 detects filling bottle capping quality and the detection equipment of liquid level,It is characterized in that: described regulation frame (5) includes base (51),The upper fixing vertical side stand (52) of base (51),The top of side stand (52) is fixedly connected with two vertical leads (54),Lead (54) upper sleeve has elevator (53),The detection camera bellows (41) of testing agency (4) is fixed on elevator (53),Vertical screw mandrel (57) it is bolted with on elevator (53) between elevator (53) between lead (54),The lower end of screw mandrel (57) is resisted against on side stand (52),The upper end of screw mandrel (57) is fixed on handwheel (56),Handwheel (56) is hinged on top board (55),Top board (55) is fixed on the top of lead (54),Described elevator (53) two ends offer the grooving to lead (54),It is bolted with clamping screw (58) on elevator (53) at grooving.
  8. A kind of being applied to the most according to claim 1 detects filling bottle capping quality and the detection equipment of liquid level, it is characterized in that: described rejecting mechanism (6) is made up of cylinder and expeller, it is fixedly connected with expeller on the piston rod of cylinder, described recovering mechanism (7) includes case (71), collection box (72) and go-cart (73), collection box (72) is fixed in go-cart (73), charging aperture is formed on the upper surface of collection box (72), it is fixed with case (71) on the upper surface of the collection box (72) of charging aperture surrounding, the notch relative with rejecting mechanism (6) expeller is formed on case (71).
CN201620093231.6U 2016-01-29 2016-01-29 Be applied to check out test set that detects filling bottle closing cap quality and liquid level Active CN205463261U (en)

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CN201620093231.6U CN205463261U (en) 2016-01-29 2016-01-29 Be applied to check out test set that detects filling bottle closing cap quality and liquid level

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Application Number Priority Date Filing Date Title
CN201620093231.6U CN205463261U (en) 2016-01-29 2016-01-29 Be applied to check out test set that detects filling bottle closing cap quality and liquid level

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106733716A (en) * 2016-12-25 2017-05-31 广州市万世德智能装备科技有限公司 A kind of bottle checker and its test a bottle method
CN111992519A (en) * 2020-08-10 2020-11-27 杭州蒲丰视觉检测科技有限公司 Programmable digital machine vision detection platform and detection system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106733716A (en) * 2016-12-25 2017-05-31 广州市万世德智能装备科技有限公司 A kind of bottle checker and its test a bottle method
CN106733716B (en) * 2016-12-25 2019-05-07 佛山市湘德智能科技有限公司 A kind of bottle checker
CN111992519A (en) * 2020-08-10 2020-11-27 杭州蒲丰视觉检测科技有限公司 Programmable digital machine vision detection platform and detection system

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CP02 Change in the address of a patent holder

Address after: 310000 Room 501, building 33, No. 488-1, Donghu North Road, Donghu street, Yuhang District, Hangzhou City, Zhejiang Province

Patentee after: HANGZHOU QIANTUO PHOTOELECTRIC TECHNOLOGY Co.,Ltd.

Address before: 310000 A413 room, four floor, building 38, 1 Cheung Road, Hangzhou, Zhejiang, Gongshu District, China

Patentee before: HANGZHOU QIANTUO PHOTOELECTRIC TECHNOLOGY Co.,Ltd.

CP02 Change in the address of a patent holder