Summary of the invention
The technical problems to be solved in the utility model is to provide the backlight of a kind of compact conformation and assembles equipment, and it adopts Automated assembly, reduces cost of labor, and improves the efficiency of assembling.
In order to solve above-mentioned technical problem, this utility model adopts the following technical scheme that
A kind of backlight assembles equipment, including feed rotary table, also includes enclosing patch reflector plate device, patch PT film device, adhesive tape device, hold down gag, turn-over rig and the assembling light guiding plate device of being located at this feed rotary table successively.
Wherein, described patch reflector plate device includes reflector plate mechanism, takes reflector plate mechanical hand and vision localization mechanism, described vision localization mechanism includes CCD camera assembly, and this CCD camera assembly is positioned at the top of feed rotary table, and described vision localization mechanism is connected with taking reflector plate mechanical hand signal.
Wherein, described patch PT film device includes PT film mechanism, PT Mo Zhengwei mechanism and for the material of upper PT film mechanism being delivered to PT Mo Zhengwei mechanism and the material of PT Mo Zhengwei mechanism being delivered to the PT film feeding manipulator of feed rotary table.
Wherein, adhesive tape device includes adhesive tape feed mechanism, is arranged at the adhesive tape Zheng Wei mechanism of this adhesive tape feed mechanism discharging place and for the adhesive tape turn-over feeding manipulator to adhesive tape turn-over feeding.
Wherein, hold down gag includes compact heap and for driving the driving mechanism for compressing of this compact heap binder, and described compact heap is positioned at the top of feed rotary table.
Wherein, described turn-over rig includes semi-finished product turn-over mechanical hand, turn-over Zheng Wei mechanism and for the material of semi-finished product turn-over mechanical hand being delivered to turn-over Zheng Wei mechanism and the material of turn-over Zheng Wei mechanism being delivered to the turn-over feeding mechanical hand of feed rotary table.
Wherein, described assembling light guiding plate device includes light guide plate feed mechanism, assembling light guiding plate mechanism and light guide plate feed mechanism.
Wherein, described assembling light guiding plate mechanism includes assembling rotating disk, be provided with the press fit device of the side assembling rotating disk, assemble reclaimer robot, be arranged at assemble PCB vision localization mechanism above rotating disk and for light guide plate is carried out image acquisition light guide plate vision localization mechanism (, described PCB vision localization mechanism and light guide plate vision localization mechanism (are all connected with assembling reclaimer robot signal.
Wherein, described light guide plate feed mechanism includes light guide plate turn-over mechanical hand, light guide plate Zheng Wei mechanism and for the material of light guide plate turn-over mechanical hand being delivered to light guide plate Zheng Wei mechanism and the material of light guide plate Zheng Wei mechanism being delivered to the light guide plate feeding mechanical hand of feed rotary table.
Wherein, also include gluing frame station and be arranged at the blanking mechanical hand between gluing frame station and assembling light guiding plate device.
The beneficial effects of the utility model:
nullIn practical application,First pass through craft or mechanical hand to be placed in feed rotary table by backlight glue frame,Then feed rotary table forwards patch reflector plate device place to,This patch reflector plate device pastes reflector plate on glue frame,Feed rotary table returns again to patch PT film device place,This patch PT film device is patch PT film on patch reflector plate,Feed rotary table returns again to adhesive tape device place,This adhesive tape device is to its adhesive tape,Then feed rotary table returns again to hold down gag and compresses,Backlight semi-finished product after being compressed,Then feed rotary table forwards backlight semi-finished product after compression to turn-over rig place again,Backlight semi-finished product are carried out turn-over by this turn-over rig,So as follow-up assembling,After turn-over completes,Backlight semi-finished product are delivered in feed rotary table by this turn-over rig again,Then feed rotary table forwards assembling light guiding plate device place to,Light guide plate and backlight semi-finished product are carried out laminating and assemble by this assembling light guiding plate device.This utility model compact conformation, its automatic coating and assembling backlight, its integration degree and automaticity are high, save cost of labor, improve the efficiency of production and the quality of production simultaneously.
Detailed description of the invention
For the ease of the understanding of those skilled in the art, below in conjunction with embodiment and accompanying drawing, this utility model being further described, the content that embodiment is mentioned is not to restriction of the present utility model.
As shown in Figure 1 to Figure 3, a kind of backlight assembles equipment, including feed rotary table 1, also includes enclosing patch reflector plate device 2, patch PT film device 3, adhesive tape device 4, hold down gag 5, turn-over rig 6 and the assembling light guiding plate device 7 of being located at this feed rotary table 1 successively.
nullIn practical application,First pass through craft or mechanical hand to be placed in feed rotary table 1 by backlight glue frame,Then feed rotary table forwards patch reflector plate device 2 place to,This patch reflector plate device 2 pastes reflector plate on glue frame,Feed rotary table 1 returns again to patch PT film device 3 place,This patch PT film device 3 is patch PT film on patch reflector plate,Feed rotary table 1 returns again to adhesive tape device 4 place,This adhesive tape device 4 is to its adhesive tape,Then feed rotary table 1 returns again to hold down gag 5 and compresses,Backlight semi-finished product after being compressed,Then feed rotary table 1 forwards backlight semi-finished product after compression to turn-over rig 6 place again,Backlight semi-finished product are carried out turn-over by this turn-over rig 6,So as follow-up assembling,After turn-over completes,Backlight semi-finished product are delivered in feed rotary table 1 by this turn-over rig 6 again,Then feed rotary table 1 forwards assembling light guiding plate device 7 place to,Light guide plate and backlight semi-finished product are carried out laminating and assemble by this assembling light guiding plate device 7.This utility model compact conformation, its automatic coating and assembling backlight, its integration degree and automaticity are high, save cost of labor, improve the efficiency of production and the quality of production simultaneously.
In the present embodiment, described patch reflector plate device 2 includes reflector plate mechanism 21, takes reflector plate mechanical hand 22 and vision localization mechanism, described vision localization mechanism includes CCD camera assembly 23, this CCD camera assembly 23 is positioned at the top of feed rotary table 1, and described vision localization mechanism is connected with taking reflector plate mechanical hand 22 signal.Concrete, described upper reflector plate mechanism 21 includes reflector plate film peeling mechanism 211 and reflector plate blowing platform 212, reflector plate band material is peeled off to reflector plate blowing platform 212 by this reflector plate film peeling mechanism 211 from tail band, glue frame is delivered to below CCD camera assembly 23 by feed rotary table 1, glue frame is taken pictures and records the positional information of glue frame by this CCD camera assembly 23, then take reflector plate mechanical hand 22 to take reflector plate from reflector plate blowing platform 212 and deliver to and take pictures below CCD camera assembly 23, and record reflector plate positional information, the positional information of glue frame and reflector plate is fed back to and takes reflector plate mechanical hand 22 by vision localization mechanism, this takes reflector plate mechanical hand 22 and is fitted on glue frame by reflector plate according to its positional information.This patch reflector plate device 2 adopts vision localization to fit, and its laminating precisely, improves the quality of product.
In the present embodiment, described patch PT film device 3 includes PT film mechanism 31, PT Mo Zhengwei mechanism 32 and for the material of upper PT film mechanism 31 being delivered to PT Mo Zhengwei mechanism 32 and the material of PT Mo Zhengwei mechanism 32 being delivered to the PT film feeding manipulator 33 of feed rotary table 1.Concrete, described upper PT film mechanism 31 band material PT film carries out stripping, PT film is stripped down from tail band, described PT film feeding manipulator 33 is provided with the mechanical paw of two actions simultaneously, PT film after peeling off is caught PT Mo Zhengwei mechanism 32 and is carried out whole position by PT film feeding manipulator 33, adjust its position prevented, and PT film good for whole position is caught feed rotary table 1 simultaneously fit with reflector plate.This patch PT film device 3 adopts PT Mo Zhengwei mechanism 32 that PT film is carried out whole position so that PT film feeding manipulator 33 PT film of fitting is more accurate, improves the laminating quality of product further.
In the present embodiment, adhesive tape device 4 includes adhesive tape feed mechanism 41, is arranged at the adhesive tape Zheng Wei mechanism 42 of this adhesive tape feed mechanism 41 discharging place and for the adhesive tape turn-over feeding manipulator 43 to adhesive tape turn-over feeding.
Concrete, adhesive tape band material is carried out stripping by described adhesive tape feed mechanism 41, adhesive tape is peeled off from counterdie, after stripping completes, by adhesive tape Zheng Wei mechanism 42, adhesive tape is carried out whole position, adjust adhesive tape placement location, then adopt adhesive tape turn-over feeding manipulator 43 by after adhesive tape turn-over with feed rotary table 1 laminating PT product fit.Described adhesive tape turn-over feeding manipulator 43 includes turn arm 331, is arranged at the sucker 432 installing arm, setting and this installation arm of this turn arm 431 and the motor for driving this turn arm 431 to rotate.Motor drives turn arm 431 to make to install arm and rotates 180 °, thus the adhesive tape on sucker 432 is carried out turn-over.
In the present embodiment, hold down gag 5 includes compact heap 51 and for driving the driving mechanism for compressing 52 of this compact heap 51 binder, and described compact heap 51 is positioned at the top of feed rotary table 1.Concrete, described driving mechanism for compressing 52 can adopt cylinder, driving mechanism for compressing 52 to drive compact heap 51 to move down and compress the product having pasted adhesive tape in feed rotary table 1, thus obtaining backlight semi-finished product.This hold down gag 5 simple in construction, response action is fast, makes glue frame, reflector plate, PT film and adhesive tape be adjacent to.
In the present embodiment, described turn-over rig 6 includes semi-finished product turn-over mechanical hand 61, turn-over Zheng Wei mechanism 62 and for the material of semi-finished product turn-over mechanical hand 61 being delivered to turn-over Zheng Wei mechanism 62 and the material of turn-over Zheng Wei mechanism 62 being delivered to the turn-over feeding mechanical hand 63 of feed rotary table 1.
Concrete, described semi-finished product turn-over mechanical hand 61 includes turning arm, for the motor driving this turning arm to rotate and the sucker being installed in this turning arm.When backlight semi-finished product are carried out turn-over, sucker draws backlight semi-finished product from feed rotary table 1, and motor drives turning arm to rotate 180 degree, thus by backlight semi-finished product turn-over on sucker.Turn-over feeding mechanical hand 63 is provided with the mechanical paw of two actions simultaneously, 63 1 mechanical paws of turn-over feeding mechanical hand carry out whole position from grabbing backlight semi-finished product the sucker of semi-finished product turn-over mechanical hand 61 to turn-over Zheng Wei mechanism 62, adjusting the half-finished position of backlight, backlight semi-finished product good for whole position are delivered in feed rotary table 1 by another mechanical paw.Backlight semi-finished product are carried out turn-over by this turn-over rig 6, it is simple to it further assembles, then the backlight semi-finished product after reverse side are carried out whole position, it is ensured that precisely backlight semi-finished product are placed on feed rotary table 1, to ensure the precision assembled.
In the present embodiment, described assembling light guiding plate device 7 includes light guide plate feed mechanism 71, assembling light guiding plate mechanism 72 and light guide plate feed mechanism 73.Leaded light strip material is stripped down by light guide plate feed mechanism 71 from heading tape and tail band, then assembling light guiding plate mechanism 72 by light guide plate in PCB(and lamp bar) assemble, the light guide plate assembled and backlight semi-finished product are assembled by light guide plate feed mechanism 73, namely complete the assembling of backlight.
In the present embodiment, described assembling light guiding plate mechanism 72 includes assembling rotating disk 721, be provided with the press fit device 722 of the side assembling rotating disk 721, assemble reclaimer robot 723, be arranged at and assemble PCB vision localization mechanism 724 above rotating disk 721 and for light guide plate carries out the light guide plate vision localization mechanism 725 of image acquisition, and described PCB vision localization mechanism 724 and light guide plate vision localization mechanism 725 are all connected with assembling reclaimer robot 723 signal.
During application, being placed on by PCB on assembling rotating disk 721, PCB is forwarded to below PCB vision localization mechanism 724 by this assembling rotating disk 721, and PCB is taken pictures by this PCB vision localization mechanism 724, and records its positional information;Assemble reclaimer robot 723 from light guide plate feed mechanism 71, capture light guide plate, so take pictures delivering to place of light guide plate vision localization mechanism 725, and record the positional information of light guide plate.PCB positional information and light guide plate positional information are fed back to assembling reclaimer robot 723 by PCB vision localization mechanism 724 and light guide plate vision localization mechanism 725 respectively, light guide plate is placed on according to its positional information and assembles the correspondence position of PCB on rotating disk 721 by this assembling reclaimer robot 723, then press fit device 722 action is by light guide plate and PCB pressing, assemble rotating disk 721 and return again to light guide plate feed mechanism 73 place, the light guide plate assembled is carried out feeding by this light guide plate feed mechanism 73, assembles further.
This assembling light guiding plate mechanism 72 compact conformation, assembles automatically to light guide plate and PCB, improves the efficiency produced, and during assembling, adopts vision localization mechanism that light guide plate and PCB are carried out vision localization so that assembly precision is high, it is ensured that the quality of product.
In the present embodiment, described light guide plate feed mechanism 73 includes light guide plate turn-over mechanical hand 731, light guide plate Zheng Wei mechanism 732 and for the material of light guide plate turn-over mechanical hand 731 being delivered to light guide plate Zheng Wei mechanism 732 and the material of light guide plate Zheng Wei mechanism 732 being delivered to the light guide plate feeding mechanical hand 733 of feed rotary table 1.
Concrete, described light guide plate turn-over mechanical hand 731 is similar with the structure of semi-finished product turn-over mechanical hand 61 and principle, therefore repeats no more.Light guide plate feeding mechanical hand 733 is provided with the mechanical paw of two actions simultaneously.Light guide plate turn-over mechanical hand 731 draws, from assembling rotating disk 721, the light guide plate assembled, to its turn-over and send, light guide plate feeding mechanical hand 733 captures light guide plate from light guide plate turn-over mechanical hand 731 and delivers to light guide plate Zheng Wei mechanism 732 and carry out whole position, is delivered to by the light guide plate that whole position is good in feed rotary table 1 simultaneously and assembles with backlight semi-finished product.
In the present embodiment, also include gluing frame station 8 and be arranged at the blanking mechanical hand 9 between gluing frame station 8 and assembling light guiding plate device 7, gluing frame station 8 is set, it is easy to by artificial or mechanical hand gluing frame, blanking mechanical hand 9 is set, it is simple to blanking, improves the production automation further.
Above-described embodiment is this utility model preferably implementation, and in addition, this utility model can also realize by alternate manner, and under the premise conceived without departing from the technical program, any apparent replacement is all within protection domain of the present utility model.