Utility model content
Based on this, it is necessary to providing a kind of specious, good decorating effect, long service life, sun-proof, water-fast, texture is good, and color and luster is plentiful, third dimension is strong, the stone pattern glass plate of lifelike image.
The purpose of this utility model can be realized by following technical proposal: stone pattern glass plate, including the protection rete set gradually from bottom to up, safety glass layer, prime coat, middle link oxidant layer, stone powder layer, first top coat layer and the second top coat layer, described protection rete is pasted on the one side of safety glass layer, described prime coat is formed at safety glass layer through injection and deviates from the one side of protection rete, link oxidant layer in the middle of described and be formed at the paint face of prime coat through injection, described stone powder layer is formed at the middle surface linking oxidant layer through injection, described first top coat layer is formed at the surface of stone powder layer through injection, described second top coat layer is formed at the surface of the first top coat layer through injection;Described stone powder layer and the first top coat layer being used that, fine grinding wheel polishing has stone pattern.
Being improved to further technique scheme, the non-machined surface being pasted on safety glass layer that described protection rete is removable.
Being improved to further technique scheme, the thickness of described safety glass layer is 5mm.
Being improved to further technique scheme, the corner of described safety glass layer is fillet.
The beneficial effects of the utility model are:
1, on the one hand, the main body of stone pattern glass plate of the present utility model is safety glass layer, and intensity is high, heat stability is high, safety is good;Second aspect, the machined surface of safety glass layer is coated with prime coat, middle link oxidant layer, stone powder layer, the first top coat layer and the second top coat layer successively, and stone powder layer and the first top coat layer being used that, fine grinding wheel polishing has stone pattern, third dimension is strong, lifelike image, relative to the structure pasting stone pattern paster in prior art, stone pattern glass plate of the present utility model is specious, good decorating effect, long service life, sun-proof, water-fast, texture is good, and color and luster is plentiful.
2, the non-machined surface being pasted on safety glass layer that protection rete is removable, safety glass layer is protected by protection rete, it is prevented that it is damaged, and can directly remove protection rete after completion of processing, easy to use.
3, the thickness of safety glass layer is 5mm, and hardness is high, is not easily broken, and its corner is fillet, will not scratch human body when processing and use, and safety coefficient is high.
Detailed description of the invention
As depicted in figs. 1 and 2, the respectively structural representation of stone pattern glass plate of the present utility model and production technological process.
Stone pattern glass plate 100, including the protection rete 110 set gradually from bottom to up, safety glass layer 120, prime coat 130, middle link oxidant layer 140, stone powder layer 150, first top coat layer 160 and the second top coat layer 170, protection rete 110 is pasted on the one side of safety glass layer 120, prime coat 130 is formed at safety glass layer 120 through injection and deviates from the one side of protection rete 110, the middle oxidant layer 140 that links is formed at the paint face of prime coat 130 through injection, stone powder layer 150 is formed at the middle surface linking oxidant layer 140 through injection, first top coat layer 160 is formed at the surface of stone powder layer 150 through injection, second top coat layer 170 is formed at the surface of the first top coat layer 160 through injection;Stone powder layer 150 and the first top coat layer 160 being used that, fine grinding wheel polishing has stone pattern.
On the one hand, the main body of stone pattern glass plate 100 of the present utility model is safety glass layer 120, and intensity is high, heat stability is high, safety is good;Second aspect, the machined surface of safety glass layer 120 is coated with prime coat 130, middle link oxidant layer 140, stone powder layer the 150, first top coat layer 160 and the second top coat layer 170 successively, and stone powder layer 150 and the first top coat layer 160 being used that, fine grinding wheel polishing has stone pattern, third dimension is strong, lifelike image, relative to the structure pasting stone pattern paster in prior art, stone pattern glass plate 100 of the present utility model is specious, good decorating effect, long service life, sun-proof, water-fast, texture is good, and color and luster is plentiful.
The non-machined surface being pasted on safety glass layer 120 that protection rete 110 is removable, safety glass layer 120 is protected by protection rete 110, it is prevented that it is damaged, and can directly remove protection rete 110 after completion of processing, easy to use.
The thickness of safety glass layer 120 is 5mm, and hardness is high, is not easily broken, and its corner is fillet, will not scratch human body when processing and use, and safety coefficient is high.
Stone pattern glass plate 100 production technology, comprises the following steps:
A, Jie's sheet: taking the white glass of 5mm, open Jie's sheet by the size of actual production demand behind the bilateral 2mm of adding edging position, in the present embodiment, open Jie and be of a size of 662mm*1196mm, diagonal controls in 1mm,
B, Che Bian: take the white glass through Jie's sheet in step a, process by 660mm*1194mm, tolerance :+0.5/-0, polishes, and corner is carried out chamfering after bilateral machining,
C, cleaning: take the white glass through car limit in step b, clean up,
D, tempering: take white glass cleaned in step c, load a platform, carry out tempering, obtain safety glass layer 120,
E, fragment are checked: take the safety glass prepared in step c, do fragment detection by GB, it is desirable in 50X50mm valid frame, debris particle number is not less than 40, if disqualified upon inspection, again tempering, if checking qualified, enter next technique,
F, cleaning: take and in step e, check qualified safety glass, clean up,
G, pasting protective film layer 110: take safety glass cleaned in step f, with film-gluing machine at its non-machined surface bonding protective film, form protection rete 110,
H, primer spray: take the safety glass being pasted with protection rete 110 in step g; in dustless oil spout room; deviate from the one side injection priming paint of protection rete 110 to form prime coat 130 at safety glass layer 120, stand a period of time after having sprayed paint to allow prime coat 130 solidify
Linking agent in the middle of i, spray: take the safety glass in step h, the paint face even application at prime coat 130 links agent, links oxidant layer 140 in the middle of being formed,
J, spray stone powder: take the safety glass in step i, link the surface spray gun spraying stone powder of oxidant layer in middle level, form stone powder layer 150, stand a period of time to allow stone powder layer 150 solidify after having sprayed,
K, surface finish: take the safety glass in step j, after stone powder layer 150 is firmly bonded with middle link oxidant layer 140, polish in the surface that centre links oxidant layer 140, cleans dust after having polished,
L, topcoating: take the safety glass in step k, in dustless oil spout room, spray finish paint to form the first top coat layer 160, stand a period of time to allow the first top coat layer 160 solidify after having sprayed paint on stone powder layer 150 surface,
M, surface finish: take the safety glass in step l, after the first top coat layer 160 solidifies, polish to the surface of the first top coat layer 160, cleans dust after having polished,
N, topcoating: take the safety glass in step m, in dustless oil spout room, spray finish paint to form the second top coat layer 170, stand a period of time to allow the second top coat layer 170 solidify after having sprayed paint on the first top coat layer 160 surface,
O, cleaning glass: take the safety glass in step n, be carried out, and remove the protection rete 110 of non-machined surface, obtain product,
P, test package: product is tested according to order standard and packs.
In the present embodiment, in step d, during tempering, tempering parameters is top furnace temperature 700 DEG C, bottom furnace temperature: 700 DEG C, heats duration 256s, and lower the temperature duration 150s.
In the present embodiment, in step h, the proportioning of priming paint is by volume, paint: firming agent: diluent=1:0.5:0.5.
In the present embodiment, in step i, the proportioning linking agent is by volume, host: firming agent: diluent=1:0.5:0.5.
In the present embodiment, step l and in step n, the proportioning of finish paint is by volume, paint: firming agent: diluent=1:0.5:0.5.
In the present embodiment, in step h, step j, step l and step n, curing is under room temperature and stands 48h or roast 4h at 120 DEG C, and is both needed to cleaning curing environment before solidification.
Stone pattern glass plate 100 production technology of the present utility model; including the flow process such as Jie's sheet, Che Bian, cleaning, tempering, fragment inspection, cleaning, pasting protective film layer 110, primer spray, spray stone powder, surface finish, topcoating, surface finish, topcoating, cleaning glass, test package; production technology is simple; easily operated; and stone pattern glass plate 100 intensity produced by this production technology is high, heat stability is high, safety is good; third dimension is strong, lifelike image, specious, good decorating effect, long service life, sun-proof; water-fast; texture is good, and color and luster is plentiful.
During tempering, tempering parameters is top furnace temperature 700 DEG C, bottom furnace temperature 700 DEG C, heats duration 256s, cooling duration 150s, carries out tempering according to this parameter to glass, and safety glass layer 120 tempering obtained is effective, the hardness of glass is big, and anti-pressure ability is strong, and safety coefficient is high.
The proportioning of priming paint is by volume, paint: firming agent: diluent=1:0.5:0.5, the proportioning linking agent is by volume, host: firming agent: diluent=1:0.5:0.5, the proportioning of finish paint is by volume, paint: firming agent: diluent=1:0.5:0.5, owing to all adding firming agent in priming paint, link agent, solidification effect is good, not easily fade, difficult drop-off, it is ensured that decorative effect of the present utility model, to improve product quality.
Curing is under room temperature and stands 48h or roast 4h at 120 DEG C, and is both needed to cleaning curing environment before solidification, it is prevented that the impurity in environment is mixed in glass plate and together solidifies and cause that product purity is low, is conducive to improving product quality.
Embodiment described above only have expressed several embodiments of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to this utility model the scope of the claims.It should be pointed out that, for the person of ordinary skill of the art, without departing from the concept of the premise utility, it is also possible to make some deformation and improvement, these broadly fall into protection domain of the present utility model.Therefore, the protection domain of this utility model patent should be as the criterion with claims.