CN205394799U - Compile cage pipe pile production line in succession - Google Patents
Compile cage pipe pile production line in succession Download PDFInfo
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- CN205394799U CN205394799U CN201620150446.7U CN201620150446U CN205394799U CN 205394799 U CN205394799 U CN 205394799U CN 201620150446 U CN201620150446 U CN 201620150446U CN 205394799 U CN205394799 U CN 205394799U
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Abstract
The utility model belongs to the technical field of the building, a compile cage pipe pile production line in succession is related to. Including distributing device, MOLD CLAMPING APPARATUS, centrifugal device, evaporate foster device, formwork stripping device, compile the cage device, compile the cage device including compiling cage machine and rod iron pier nose machine, be equipped with a rod iron storage mechanism and rod iron storage mechanism both sides connects rod iron pier nose machine respectively and compiles the cage machine at rod iron pier nose machine with in the middle of compiling the cage machine, the rod iron is stored the mechanism and is included rod iron storage frame, the rod iron is stored to put up upward to rotate to be connected with and to be stored the rod iron storage frame chain assembly who puts up circumferential direction along the rod iron, be fixed with a plurality of rod iron brackets that have the opening on the rod iron storage frame chain assembly, when the rotation of frame chain assembly is stored to the rod iron, the rod iron bracket can be stored frame chain assembly with the rod iron and rotate in step. The utility model discloses the cage machine of compiling can saved and transported to the rod iron that the pier nose machine came out automatically to the link of saved the rod iron transmission, stacking has further improved work efficiency.
Description
Technical field
The invention belongs to technical field of buildings, relate to a kind of volume cage pile tube production line continuously.
Background technology
Existing prefabricated pile or pile tube are as follows in production technology:
1. the metering of concrete raw material, stirring.According to the match ratio designed, by sand, stone, cement, water, additive and admixture etc. through accurate measurement, making the fresh concrete of the low slump of 3cm～5cm with concrete forced mixer, designing requirement strength grade of concrete is not less than C60 or C80.
2. offcenter squared pile end plate makes.Make basically identical with pile end board, but the end plate profile of square pile is square, and the counterbore of the main muscle of prestressing force is uniformly distributed along end plate four limit, angle.Before end plate is installed, the barrette cuff that the sheet metal that surrounding needs throat thickness to be 1.5mm～2mm is fabricated to.
3. carcasing.The main muscle of prestressing force adopts the steel bar for prestressed concrete of low relaxation type, it is necessary to accurate fixed-length, cut-out, heading；Spiral bar adopts the low-carbon (LC) cold drawn wire of vertebra 4mm～6mm；According to offcenter squared pile structural reinforcement designing requirement, square framework of steel reinforcement adopts special square pile skeleton automatic welding machining.
4. framework of steel reinforcement is installed.The framework of steel reinforcement made, square endplate are welded cuff be positioned in the steel mold of offcenter squared pile, and be connected with deformed bar anchor plate, stretch board, tension rod etc..
5. concrete distributing.By the consumption requirement of every offcenter squared pile, fresh concrete is uniformly filled up along mould female die, many as far as possible some concrete of cloth in stretch-draw one end.
6. matched moulds.Offcenter squared pile upper half punching block is winched to above lower half punching block, and with bolt, upper and lower two halves punching block is fixed, to guarantee that mould does not loosen and concrete not running pulp in high speed centrifugation operation process.
7. prestressed stretch-draw.Offcenter squared pile framework of steel reinforcement after matched moulds is carried out integral tension by the stretching machine adopting jack type, after being stretched to the 70% of reinforced steel bar strength, is fixed in steel mold by tension rod with big nut.
8. centrifuging process.Winching to above centrifuge by the band mould offcenter squared pile after above-mentioned stretch-draw anchor, accelerate step by step by initial velocity, middling speed, high speed, centrifugal speed at a high speed, centrifugation time is generally 10min～18min.By centrifugal closely knit moulding process, making fresh concrete uniformly closely knit along the mould surrounding of offcenter squared pile, meanwhile, pile tube forms a round cavity.After centrifugal end, stretching end is raised, topple over the useless pulp-water produced in centrifugal process.
9. primary steam curing.Being winched to by band mould offcenter squared pile after centrifugal forming in atmospheric steam curing pool hole, quiet stop 1h～2h, be to slowly warm up to 90 DEG C～100 DEG C, under normal pressure, maintenance 4h～8h, makes concrete strength reach more than 40MPa.
10. the demoulding.Band mould offcenter squared pile after primary steam curing is winched on special stripping station position, sheds stretch-draw bolt and die bolt with pneumatic impact wrench, to pile body Shi Hanzhang, then hang away upper mold section, stir female die, shed prestressing force and widen screw rod.Female die, anchor plate, tension rod in cleaning, and brushing releasing agent.It is the offcenter squared pile of C60 for concrete design strength grade, the offcenter squared pile after the demoulding is directly hoisted to finished product stockyard Ma Dui, natural curing, can dispatch from the factory after the intensity that reaches to dispatch from the factory.
11. high-pressure steaming and cultivating.Design strength grade of concrete is the offcenter squared pile of more than C80, offcenter squared pile after the demoulding need to being entered back into autoclave and carry out high-temperature vapour maintenance, maximum temperature is 180 DEG C～200 DEG C, and saturation vapour pressure is 1.0MPa, curing time 8h～12h, makes concrete strength reach more than 80MPa.Pile tube after high-pressure curing can directly dispatch from the factory for stake.
Above-mentioned carcasing is making steel reinforcement cage, prior art be by fixed length, cut-out, heading after volume cage reinforcing bar be placed on a place, take the quantity of correspondence when compiling cage every time for compiling cage, storage takies substantial amounts of position, and automaticity is relatively low, and production efficiency is not high.
Summary of the invention
It is an object of the invention to for the problems referred to above, it is provided that a kind of occupy-place is few, and production efficiency is high, what automaticity was high compiles cage pile tube production line continuously.
It is a further object of the present invention to provide the volume cage steel bar conveying device that a kind of automaticity is high.
nullFor reaching above-mentioned purpose，Present invention employs following technical proposal: a kind of volume cage pile tube production line continuously，Including distribution device、Mold closing mechanism、Centrifugal device、Steam curing device、Removing device、Compile cage assembly，Described volume cage assembly includes compiling cage machine and rod iron pier head machine，In the middle of rod iron pier head machine and volume cage machine, it is provided with a rod iron stocking mechanism and described rod iron stocking mechanism both sides connect rod iron pier head machine respectively and compile cage machine，Rod iron stocking mechanism includes rod iron storage shelf，Described rod iron storage shelf is rotatably connected to the rod iron storage shelf chain assemblies that can circumferentially rotate along rod iron storage shelf，Rod iron storage shelf chain assemblies is fixed with some rod iron brackets with peristome，When rod iron storage shelf chain assemblies rotates，Described rod iron bracket can with rod iron storage shelf chain assemblies synchronous axial system，The both sides of described rod iron storage shelf are additionally provided with the rod iron loading bay that the rod iron in rod iron pier head machine can be imported in rod iron bracket and rod iron can be imported to the rod iron discharge pedestal compiled in cage machine from rod iron bracket.
nullCompile in cage pile tube production line continuously above-mentioned，Described rod iron storage shelf chain assemblies includes several along the axially arranged rod iron driving-chain of rod iron storage shelf，The two ends of each rod iron driving-chain and sprocket engagement，Sprocket wheel is rotationally connected with rod iron storage shelf and has at least a sprocket wheel to be connected the driver that energy drive sprocket circumferentially rotates，Described rod iron loading bay includes the charging guide platform being obliquely installed from high to low from rod iron pier head machine and the discharging guide platform being obliquely installed from high to low toward volume cage machine direction from rod iron storage shelf toward rod iron storage shelf direction，When rod iron driving-chain rotates，It is positioned at two rod iron brackets on same rod iron driving-chain corresponding with charging guide platform and discharging guide platform respectively，A rod iron conveying mechanism that can be sent in rod iron bracket by the rod iron in rod iron pier head machine along charging guide platform one by one it is provided with between described rod iron pier head machine and rod iron storage shelf.
Compile in cage pile tube production line continuously above-mentioned, described rod iron storage shelf has several and arranged in parallel, it is provided with rod iron transition platform between the rod iron storage shelf that each two is adjacent, described rod iron transition platform includes the rod iron rebound being obliquely installed, when the rod iron driving-chain in two adjacent rod iron storage shelf rotates, two rod iron storage shelf are respectively arranged with a rod iron bracket is corresponding with the two ends of rod iron rebound respectively so that rod iron skids off from the rod iron bracket a rod iron storage shelf and slides in the rod iron bracket in another rod iron storage shelf along rod iron rebound.
Compile in cage pile tube production line continuously above-mentioned, described rod iron conveying mechanism includes rod iron conveying frame and is arranged on the some rod iron blanking grooves in V-shape in rod iron conveying frame, the two ends of each rod iron blanking groove are also connected with a rod iron turnover panel carrying frame to be rotationally connected with rod iron at rod iron blanking groove, described rod iron turnover panel is connected with the outfan of rod iron turnover panel cylinder, rod iron turnover panel cylinder is fixed in rod iron conveying frame and rod iron turnover panel can be driven to stir up and down so that the rod iron in rod iron blanking groove removes from this rod iron blanking groove, rod iron blanking groove outer wall near charging guide platform is connected to swash plate, this swash plate connects charging guide platform.
Compile in cage pile tube production line continuously above-mentioned, described volume cage machine is connected to steel reinforcement cage support structure, and steel reinforcement cage support structure connects steel reinforcement cage cloth bracket, described steel reinforcement cage support structure includes steel reinforcement cage bearing frame and the steel reinforcement cage turnover panel being rotationally connected with steel reinforcement cage bearing frame, steel reinforcement cage turnover panel bottom-hinged has a steel reinforcement cage turnover panel driver, this steel reinforcement cage turnover panel driver has the clutch end that can axially move back and forth, described steel reinforcement cage turnover panel driver is hinged with steel reinforcement cage bearing frame, steel reinforcement cage turnover panel can be driven to overturn back and forth so that the steel reinforcement cage compiled on cage machine is fallen steel reinforcement cage turnover panel or makes the steel reinforcement cage on steel reinforcement cage turnover panel roll down on steel reinforcement cage cloth bracket toward near the direction compiling cage machine or steel reinforcement cage cloth bracket when the outfan action of steel reinforcement cage turnover panel driver.
Compile in cage pile tube production line continuously above-mentioned, described steel reinforcement cage cloth bracket includes some layers of steel reinforcement cage cloth support that are that vertically arrange and that be parallel to each other, it is connected to lifting platform bottom described steel reinforcement cage bearing frame, this lifting platform includes lift platform and the shears fork being hinged on lift platform, shears fork top and steel reinforcement cage bearing frame bottom-hinged, described lift platform is provided with the shears fork driver hinged with shears fork, described shears fork driver has the outfan that can axially move back and forth, described shears fork driver can drive the vertically lifting of shears fork so that the steel reinforcement cage cloth support of steel reinforcement cage turnover panel correspondence differing heights.
Compile in cage pile tube production line continuously above-mentioned, described steel reinforcement cage cloth support is provided with and steel reinforcement cage can be driven to move to the steel reinforcement cage conveyer belt of the other end from steel reinforcement cage cloth support one end, described steel reinforcement cage cloth bracket is provided with a counterdie conveyer away from the side compiling cage machine, steel reinforcement cage cloth support is provided with a steel reinforcement cage chute mechanism, described steel reinforcement cage chute mechanism can move so that steel reinforcement cage can slide in the counterdie of counterdie conveyer along steel reinforcement cage chute mechanism to the direction near counterdie conveyer, described steel reinforcement cage chute mechanism can also move so that steel reinforcement cage chute mechanism is away from counterdie conveyer to the direction near steel reinforcement cage cloth frame bottom.
Compile in cage pile tube production line continuously above-mentioned, steel reinforcement cage cloth support is provided with some the steel reinforcement cage conveyer belts being parallel to each other, described steel reinforcement cage conveyer belt includes sprocket wheel and the chain with sprocket engagement, some steel reinforcement cage conveyer belts are positioned at the fixing connection of sprocket wheel synchronizing shaft of the same side, and described synchronizing shaft is connected to the synchronizing shaft driver that synchronizing shaft can be driven to circumferentially rotate.
Compile in cage pile tube production line continuously above-mentioned, described steel reinforcement cage chute mechanism includes one end steel reinforcement cage slide carriage hinged with steel reinforcement cage cloth support and the steel reinforcement cage slide carriage driver hinged with steel reinforcement cage cloth frame bottom, it is hinged with the middle part of steel reinforcement cage slide carriage that described steel reinforcement cage slide carriage driver has the outfan that can axially move back and forth and this outfan, described steel reinforcement cage slide carriage driver can drive the end of steel reinforcement cage slide carriage counterdie on counterdie conveyer, so that steel reinforcement cage can slide in counterdie along steel reinforcement cage slide carriage.
Compile in cage pile tube production line continuously above-mentioned, one it is provided with for that hang end plate and that head and the tail connect stretched wire mechanism between described removing device and steel reinforcement cage cloth bracket, described stretched wire mechanism can be transported to below steel reinforcement cage cloth bracket the end plate pulled down from removing device, being additionally provided with counterdie transition wire below described steel reinforcement cage cloth bracket, described counterdie transition wire can be transported to the counterdie on counterdie conveyer below steel reinforcement cage cloth bracket in the horizontal direction.
Compared with prior art, it is an advantage of the current invention that:
1, make volume cage reinforcing bar be capable of automatization's continuous storage, and realize automatic feed and self-emptying, greatly improve automaticity, and discharging process can realize the technological principle of first in first out.
2, pier head machine rod iron out can be stored and be transported to volume cage machine automatically, thus the link saving rod iron transmission, stacking, further increases work efficiency, improves automaticity.
Accompanying drawing explanation
Fig. 1 is planar structure schematic diagram provided by the invention；
Fig. 2 is the structural representation of rod iron stocking mechanism；
Fig. 3 is the structural representation compiling cage assembly；
Fig. 4 is the A place enlarged drawing of Fig. 3；
Fig. 5 is the structural representation of steel reinforcement cage cloth bracket；
Fig. 6 is the structural representation in another direction of steel reinforcement cage cloth bracket；
Fig. 7 is the structural representation of steel reinforcement cage support structure；
Fig. 8 is the structural representation in another direction of steel reinforcement cage support structure；
Fig. 9 is the fundamental diagram of steel reinforcement cage support structure；
Figure 10 is that pipe die is ferried the structural representation of line in length and breadth；
Figure 11 is the structural representation of the pipe die ferry-boat line that pipe die is ferried in line in length and breadth；
Figure 12 is the structural representation in pipe die ferry-boat another direction of line that pipe die is ferried in line in length and breadth；
Figure 13 is that pipe die is ferried the structural representation of the lateral transport line in line in length and breadth；
Figure 14 is that pipe die is ferried the structural representation in another direction of lateral transport line in line in length and breadth.
nullIn figure: distribution device 1、Mold closing mechanism 2、Centrifugal device 3、Steam curing device 4、Removing device 5、Compile cage assembly 6、Compile cage machine 7、Roll cage slide carriage 7a、Rod iron pier head machine 8、Rod iron stocking mechanism 9、Rod iron storage shelf 10、Rod iron storage shelf chain assemblies 11、Peristome 12、Rod iron bracket 13、Rod iron loading bay 14、Rod iron discharge pedestal 15、Rod iron driving-chain 16、Charging guide platform 17、Discharging guide platform 18、Rod iron conveying mechanism 19、Rod iron rebound 20、Rod iron conveying frame 21、Rod iron blanking groove 22、Rod iron turnover panel 23、Rod iron turnover panel cylinder 24、Steel reinforcement cage support structure 25、Steel reinforcement cage cloth bracket 26、Steel reinforcement cage bearing frame 27、Gusset 27a、Steel reinforcement cage turnover panel 28、Steel reinforcement cage turnover panel driver 29、Steel reinforcement cage cloth support 30、Lift platform 31、Shears fork 32、Shears fork driver 33、Steel reinforcement cage conveyer belt 34、Counterdie conveyer 35、Steel reinforcement cage chute mechanism 36、Synchronizing shaft 37、Steel reinforcement cage slide carriage 38、Steel reinforcement cage slide carriage driver 39、Stretched wire mechanism 40、Counterdie transition wire 41、Rod iron 100、Steel reinforcement cage 101、Counterdie 102、Pipe die is ferried line 90 in length and breadth、Lateral transport line 91、Lateral transport line base 91a、Lateral transport chain 91b、Horizontal support 91c、Transversal chain conveyor driver 91d、Pipe die pipeline 92、Pipe die pipeline base 92a、Pipe die carrier chain 92b、Pipe die support 92c、Pipe die carrier chain driver 92d、Pipe die ferry-boat line 93、Ferry-boat line base 93a、Hoist cylinder 93b、Ferry-boat crane 93c、Ferry-boat chain 93d、Ferry-boat platform 93e.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
As shown in Figure 1, a kind of volume cage pile tube production line continuously, including distribution device 1, mold closing mechanism 2, centrifugal device 3, steam curing device 4, removing device 5, compile cage assembly 6, described volume cage assembly 6 includes compiling cage machine 7 and rod iron pier head machine 8, distribution device 1, mold closing mechanism 2, centrifugal device 3, steam curing device 4, removing device 5, volume cage machine 7 and rod iron pier head machine 8 all can adopt commercially available prod, for prior art, do not repeat herein.
nullIn the present embodiment，In the middle of rod iron pier head machine 8 and volume cage machine 7, it is provided with a rod iron stocking mechanism 9 and described rod iron stocking mechanism 9 both sides connect rod iron pier head machine 8 respectively and compile cage machine 7，Rod iron stocking mechanism 9 includes rod iron storage shelf 10，Described rod iron storage shelf 10 is rotatably connected to the rod iron storage shelf chain assemblies 11 that can circumferentially rotate along rod iron storage shelf 10，Rod iron storage shelf chain assemblies 11 is fixed with some rod iron brackets 13 with peristome 12，Rod iron bracket 13 can adopt variously-shaped，It is preferably C font，When rod iron storage shelf chain assemblies 11 rotates，Described rod iron bracket 13 can with rod iron storage shelf chain assemblies 11 synchronous axial system，Namely rod iron bracket 13 is cycle rotation，When rod iron 100 material in a rod iron bracket 13 is full，Rod iron storage rack chain assemblies 11 rotates a station，Vacant rod iron bracket 13 is made to replace the rod iron bracket 13 that material is full，The both sides of described rod iron storage shelf 10 are additionally provided with the rod iron loading bay 14 that the rod iron 100 in rod iron pier head machine 8 can be imported in rod iron bracket 13 and rod iron 100 can be imported to the rod iron discharge pedestal 15 compiled in cage machine 7 from rod iron bracket 13.
Such scheme makes rod iron pier head machine 8 and compiling achieve rod iron between cage machine 7 to store and being certainly dynamically connected of feeding, in the prior art, rod iron after the process of rod iron pier head machine 8 pier nose is often deposited on the ground, then deliver to the handbarrow such as crane, driving and volume cage machine 7 is wound compiling cage, this mode automaticity is relatively low, and occupied ground space.The structure of rod iron storage shelf 10 achieves rod iron pier nose to transport to the continuous operation compiling cage machine 7, improves work efficiency.Skilled artisan would appreciate that, according to different rod iron specifications and the requirement needing volume cage, rod iron bracket 13 can arrange corresponding size, it is preferable that, this size correspondence works out the quantity of the rod iron 100 that a steel reinforcement cage needs, thus improving automaticity further.
nullSpecifically，Rod iron storage shelf chain assemblies 11 includes several along the axially arranged rod iron driving-chain 16 of rod iron storage shelf 10，The two ends of each rod iron driving-chain 16 and sprocket engagement，Sprocket wheel is rotationally connected with rod iron storage shelf 10 and has at least a sprocket wheel to be connected the driver (not shown) that energy drive sprocket circumferentially rotates，Described rod iron loading bay 14 includes the charging guide platform 17 being obliquely installed from high to low from rod iron pier head machine 8 and the discharging guide platform 18 being obliquely installed from high to low toward volume cage machine 7 direction from rod iron storage shelf 10 toward rod iron storage shelf 10 direction，When rod iron driving-chain 16 rotates，It is positioned at two rod iron brackets 13 on same rod iron driving-chain 16 corresponding with charging guide platform 17 and discharging guide platform 18 respectively，A rod iron conveying mechanism 19 that can be sent in rod iron bracket 13 by the rod iron 100 in rod iron pier head machine 8 along charging guide platform 17 one by one it is provided with between described rod iron pier head machine 8 and rod iron storage shelf 10.
Rod iron storage shelf 10 has several and arranged in parallel, it is provided with rod iron transition platform between the rod iron storage shelf 10 that each two is adjacent, described rod iron transition platform includes the rod iron rebound 20 being obliquely installed, skilled artisan would appreciate that, the angle of rod iron rebound 20 can be adjusted according to production technology, when the rod iron driving-chain 16 in two adjacent rod iron storage shelf 10 rotates, two rod iron storage shelf 10 are respectively arranged with a rod iron bracket 13 is corresponding with the two ends of rod iron rebound 20 respectively so that rod iron 100 skids off from the rod iron bracket 13 a rod iron storage shelf 10 and slides in the rod iron bracket 13 in another rod iron storage shelf 10 along rod iron rebound 20.
nullRod iron conveying mechanism 19 includes rod iron conveying frame 21 and is arranged on the some rod iron blanking grooves 22 in V-shape in rod iron conveying frame 21，The two ends of each rod iron blanking groove 22 are also connected with a rod iron turnover panel 23 carrying frame 21 to be rotationally connected with rod iron at rod iron blanking groove 22，Described rod iron turnover panel 23 is connected with the outfan of rod iron turnover panel cylinder 24，Rod iron turnover panel cylinder 24 is fixed in rod iron conveying frame 21 and rod iron turnover panel about 23 can be driven to stir so that the rod iron in rod iron blanking groove 22 removes from this rod iron blanking groove 22，As this blanking groove 22 front also has blanking groove 22，The rod iron 100 of that removal is then moved in the blanking groove 22 in front，If front is without blanking groove 22，Then rod iron 100 is moved in charging guide platform 17，Specifically，Rod iron blanking groove 22 outer wall near charging guide platform 17 is connected to swash plate，This swash plate connects charging guide platform 17.It will be appreciated by those skilled in the art that therefore discharging guide platform 18, guide platform 17 and rod iron bracket 13 can be axially arranged along rod iron 100 owing to rod iron 100 is strip, particular location and rod iron 100 match, but can not fixing with rod iron bracket 13 be connected.
nullCompile cage machine 7 and be connected to steel reinforcement cage support structure 25，And steel reinforcement cage support structure 25 connects steel reinforcement cage cloth bracket 26，Described steel reinforcement cage support structure 25 includes steel reinforcement cage bearing frame 27 and the steel reinforcement cage turnover panel 28 being rotationally connected with steel reinforcement cage bearing frame 27，Steel reinforcement cage bearing frame 27 top can arrange gusset 27a two pieces opposite，Steel reinforcement cage turnover panel 28 two ends and gusset 27a are rotationally connected，Steel reinforcement cage turnover panel 28 bottom-hinged has a steel reinforcement cage turnover panel driver 29，This steel reinforcement cage turnover panel driver 29 has the clutch end that can axially move back and forth，Steel reinforcement cage turnover panel driver 29 can be cylinder or oil cylinder，Described steel reinforcement cage turnover panel driver 29 is hinged with steel reinforcement cage bearing frame 27，Steel reinforcement cage turnover panel 28 can be driven to overturn back and forth so that the steel reinforcement cage 101 compiled on cage machine 7 is fallen steel reinforcement cage turnover panel 28 or makes the steel reinforcement cage 101 on steel reinforcement cage turnover panel 28 roll down on steel reinforcement cage cloth bracket 26 toward near the direction compiling cage machine 7 or steel reinforcement cage cloth bracket 26 when the outfan action of steel reinforcement cage turnover panel driver 29.That compiles that cage machine 7 side arranges inclination rolls cage slide carriage 7a, and the end rolling cage slide carriage 7a is corresponding with steel reinforcement cage turnover panel 28.
Steel reinforcement cage cloth bracket 26 includes some layers of steel reinforcement cage cloth support 30 that are that vertically arrange and that be parallel to each other, it is connected to lifting platform bottom described steel reinforcement cage bearing frame 27, this lifting platform includes lift platform 31 and the shears fork 32 being hinged on lift platform 31, shears pitches 32 tops and steel reinforcement cage bearing frame 27 bottom-hinged, described lift platform 31 is provided with pitches 32 hinged shears fork drivers 33 with shears, described shears fork driver 33 has the outfan that can axially move back and forth, described shears fork driver 33 can drive shears fork 32 vertically lifting so that the steel reinforcement cage cloth support 30 of the corresponding differing heights of steel reinforcement cage turnover panel 28.
Steel reinforcement cage cloth support 30 is provided with and steel reinforcement cage can be driven to move to the steel reinforcement cage conveyer belt 34 of the other end from steel reinforcement cage cloth support 30 one end, described steel reinforcement cage cloth bracket 26 is provided with a counterdie conveyer 35 away from the side compiling cage machine 7, steel reinforcement cage cloth support 30 is provided with a steel reinforcement cage chute mechanism 36, described steel reinforcement cage chute mechanism 36 can move so that steel reinforcement cage can slide in the counterdie 102 of counterdie conveyer 35 along steel reinforcement cage chute mechanism 36 to the direction near counterdie conveyer 35, described steel reinforcement cage chute mechanism 36 can also move so that steel reinforcement cage chute mechanism 36 is away from counterdie conveyer 35 to the direction bottom steel reinforcement cage cloth support 30.
Preferred version, steel reinforcement cage cloth support 30 is provided with some the steel reinforcement cage conveyer belts 34 being parallel to each other, described steel reinforcement cage conveyer belt 34 includes sprocket wheel and the chain with sprocket engagement, some steel reinforcement cage conveyer belts 34 are positioned at the fixing connection of sprocket wheel synchronizing shaft 37 of the same side, and described synchronizing shaft 37 is connected to the synchronizing shaft driver (not shown) that synchronizing shaft 37 can be driven to circumferentially rotate.
Steel reinforcement cage chute mechanism 36 includes one end steel reinforcement cage slide carriage 38 hinged with steel reinforcement cage cloth support 30 and the steel reinforcement cage slide carriage driver 39 with steel reinforcement cage cloth support 30 bottom-hinged, it is hinged with the middle part of steel reinforcement cage slide carriage 38 that described steel reinforcement cage slide carriage driver 39 has the outfan that can axially move back and forth and this outfan, described steel reinforcement cage slide carriage driver 39 can drive the end of steel reinforcement cage slide carriage 38 counterdie 102 on counterdie conveyer 35, so that steel reinforcement cage can slide in counterdie 102 along steel reinforcement cage slide carriage 38.Preferred version, each steel reinforcement cage cloth support 30 is equipped with steel reinforcement cage chute mechanism 36, and the steel reinforcement cage chute mechanism 36 on each steel reinforcement cage cloth support 30 is mutually corresponding, thus forming continuous print steel reinforcement cage slide carriage.
One it is provided with for that hang end plate and that head and the tail connect stretched wire mechanism 40 between removing device 5 and steel reinforcement cage cloth bracket 26, stretched wire mechanism 40 can adopt the pattern that sprocket wheel combines with chain, described stretched wire mechanism 40 can be transported to below steel reinforcement cage cloth bracket 26 the end plate pulled down from removing device 5, being additionally provided with counterdie transition wire 41 below described steel reinforcement cage cloth bracket 26, described counterdie transition wire 41 can be transported to the counterdie 102 on counterdie conveyer 35 below steel reinforcement cage cloth bracket 26 in the horizontal direction.That is, stretched wire mechanism 40 can directly be transported to end plate near counterdie transition wire 41, when steel reinforcement cage 101 is encased in counterdie 102, staff directly can take off end plate from stretched wire mechanism 40, being installed on steel reinforcement cage 101, thus realizing the installation of steel reinforcement cage, saving the time that end plate transports back and forth, thus improving automaticity further, improve work efficiency.
nullIt is additionally provided with pipe die between removing device 5 and counterdie transition wire 41 to ferry in length and breadth line 90，Described pipe die line 90 of ferrying in length and breadth includes lateral transport line 91 and pipe die pipeline 92，Described lateral transport line 91 has two and is positioned at pipe die pipeline 92 both sides and is vertical setting with pipe die pipeline 92，Pipe die ferry-boat line 93 that is that also include laying respectively at pipe die pipeline 92 two ends and that be vertical setting with pipe die pipeline 92，Described pipe die pipeline 92 includes pipe die pipeline base 92a and the pipe die carrier chain 92b being rotationally connected with pipe die pipeline base 92a，Evenly spaced on described pipe die carrier chain 92b it is fixed with some pipe die support 92c，Described pipe die carrier chain 92b is closed ring structure and two ends and sprocket engagement，Sprocket wheel and pipe die pipeline base 92a are rotationally connected，One of them sprocket wheel connects pipe die carrier chain driver 92d，Pipe die carrier chain driver 92d can be motor or hydraulic motor，Described lateral transport line 91 includes lateral transport line base 91a and the lateral transport chain 91b being rotationally connected with lateral transport line base 91a，Evenly spaced on described lateral transport chain 91b it is fixed with some horizontal support 91c，Described lateral transport chain 91b is closed ring structure and two ends and sprocket engagement，Sprocket wheel and lateral transport line base 91a are rotationally connected，One of them sprocket wheel connects transversal chain conveyor driver 91d，Transversal chain conveyor driver 91d can be motor or hydraulic motor，Described pipe die ferry-boat line 93 includes ferry-boat line base 93a，Ferry-boat line base 93a is fixed with some hoist cylinder 93b，The outfan top of described hoist cylinder 93b is connected to a ferry-boat crane 93c，Ferry-boat crane 93c is rotatably connected to ferry-boat chain 93d，Described ferry-boat chain 93d is loop configuration and is fixed with at least one ferry-boat platform 93e on ferry-boat chain 93d.When hoist cylinder 93b works and makes ferry-boat crane 93c decline, the level height of ferry-boat platform 93e is lower than lateral transport chain 91b and pipe die carrier chain 92b, when pipe die needs to ferry lateral transport line 91 from pipe die pipeline 92, ferry-boat chain 93d rotates, ferry-boat platform 93e is made to be positioned at below pipe die, hoist cylinder 93b rises and is held up by pipe die, ferry-boat chain 93d is rotated further, the pipe die platform 93e that ferried moves above lateral transport line 91, under hoist cylinder 93b, general who has surrendered's pipe die is put on the lateral transport chain 91b of lateral transport line 91, namely completes pipe die ferry-boat.
Ferry the in length and breadth structure of line 90 of above-mentioned pipe die can also be used in counterdie transition wire 41, is used for realizing the ferry-boat of counterdie 102.
Distribution device 1, mold closing mechanism 2, centrifugal device 3, steam curing device 4, removing device 5, volume cage machine 7, rod iron pier head machine 8 all can select prior art, the control method of distribution device 1 tubular pile material distribution as disclosed in Chinese patent literature and device, system [CN201310543133.9], a kind of tubular pile material distribution device [CN201020003652.8]；nullMold closing mechanism 2 such as a kind of pile tube automatic die assembly device [CN201420844403.X]，A kind of concrete tubular pile matched moulds conveyer [CN201520557786.7]，Centrifugal device 3 producing device [CN201420805621.2] as centrifugal in a kind of cement pipe pile，Steam curing device 4 such as a kind of steam-cured pool structure of pile tube [CN201520687105.9]，A kind of steam-cured pond of pipe pile tube and still kettle automaton [CN201520687197.0]，Removing device 5 can adopt wind big gun form removal，Compile cage machine 7 and can adopt the DGH series electric pole reinforcing bar cage seam welding of Dangkou Universal Machinery Co., Ltd., Wuxi City、GHJ-3000 type reinforcement cage of concrete drain tile seam welder、FGH-450/500 type square pile reinforced bar skeleton seam welder etc.，Rod iron pier head machine 8 can adopt the DT-12 type electric heating high tensile reinforcement button head machine of Dangkou Universal Machinery Co., Ltd., Wuxi City or automatically cut off heading unit.
The work process of the present embodiment is: by rod iron pier head machine 8 to rod iron pier nose, steel reinforcement cage is worked out with compiling cage machine 7, after counterdie installs steel reinforcement cage, with distribution device 1 cloth, load mixed earth building stones, with the 2-in-1 upper mould of mold closing mechanism, be sent in centrifugal device 3 centrifugal after matched moulds, after be centrifuged, pipe die be sent to high-temperature steam curing in steam curing device 4, steam-cured complete after use removing device 5 form removal, hang out the pile tube in counterdie with driving or crane, namely realize whole production process.
In the present embodiment, rod iron 100 after the pier nose that rod iron pier head machine 8 makes is sent directly in rod iron bracket 13, rod iron 100 is sent in volume cage machine 7 by rod iron bracket 13, realize compiling the continuous prodution of cage process, after volume cage completes, steel reinforcement cage is sequentially placed on the steel reinforcement cage cloth support 30 of steel reinforcement cage cloth bracket 26, and steel reinforcement cage can directly slide in counterdie conveyer 35, very convenient, whole process is also that serialization carries out.
Specific embodiment described herein is only to present invention spirit explanation for example.Described specific embodiment can be made various amendment or supplements or adopt similar mode to substitute by those skilled in the art, but without departing from the spirit of the present invention or surmount the scope that appended claims is defined.
nullAlthough more employing distribution device 1 herein、Mold closing mechanism 2、Centrifugal device 3、Steam curing device 4、Removing device 5、Compile cage assembly 6、Compile cage machine 7、Rod iron pier head machine 8、Rod iron stocking mechanism 9、Rod iron storage shelf 10、Rod iron storage shelf chain assemblies 11、Peristome 12、Rod iron bracket 13、Rod iron loading bay 14、Rod iron discharge pedestal 15、Rod iron driving-chain 16、Charging guide platform 17、Discharging guide platform 18、Rod iron conveying mechanism 19、Rod iron rebound 20、Rod iron conveying frame 21、Rod iron blanking groove 22、Rod iron turnover panel 23、Rod iron turnover panel cylinder 24、Steel reinforcement cage support structure 25、Steel reinforcement cage cloth bracket 26、Steel reinforcement cage bearing frame 27、Gusset 27a、Steel reinforcement cage turnover panel 28、Steel reinforcement cage turnover panel driver 29、Steel reinforcement cage cloth support 30、Lift platform 31、Shears fork 32、Shears fork driver 33、Steel reinforcement cage conveyer belt 34、Counterdie conveyer 35、Steel reinforcement cage chute mechanism 36、Synchronizing shaft 37、Steel reinforcement cage slide carriage 38、Steel reinforcement cage slide carriage driver 39、Stretched wire mechanism 40、Counterdie transition wire 41、Rod iron 100、Steel reinforcement cage 101、Counterdie 102、Pipe die is ferried line 90 in length and breadth、Lateral transport line 91、Lateral transport line base 91a、Lateral transport chain 91b、Horizontal support 91c、Transversal chain conveyor driver 91d、Pipe die pipeline 92、Pipe die pipeline base 92a、Pipe die carrier chain 92b、Pipe die support 92c、Pipe die carrier chain driver 92d、Pipe die ferry-boat line 93、Ferry-boat line base 93a、Hoist cylinder 93b、Ferry-boat crane 93c、Ferry-boat chain 93d、The terms such as ferry-boat platform 93e，But it is not precluded from using the probability of other term.These terms are used to be only used to describe and explain more easily the essence of the present invention；It is all contrary with spirit of the present invention for being construed as any additional restriction.
Claims (10)
- null1. a continuous volume cage pile tube production line，Including distribution device (1)、Mold closing mechanism (2)、Centrifugal device (3)、Steam curing device (4)、Removing device (5)、Compile cage assembly (6)，It is characterized in that，Described volume cage assembly (6) includes compiling cage machine (7) and rod iron pier head machine (8)，In the middle of rod iron pier head machine (8) and volume cage machine (7), it is provided with a rod iron stocking mechanism (9) and described rod iron stocking mechanism (9) both sides connect rod iron pier head machine (8) respectively and compile cage machine (7)，Rod iron stocking mechanism (9) includes rod iron storage shelf (10)，Described rod iron storage shelf (10) is rotatably connected to rod iron storage shelf chain assemblies (11) that can circumferentially rotate along rod iron storage shelf (10)，Rod iron storage shelf chain assemblies (11) is fixed with some rod iron brackets (13) with peristome (12)，When rod iron storage shelf chain assemblies (11) rotates，Described rod iron bracket (13) can with rod iron storage shelf chain assemblies (11) synchronous axial system，The both sides of described rod iron storage shelf (10) are additionally provided with the rod iron loading bay (14) that the rod iron in rod iron pier head machine (8) can be imported in rod iron bracket (13) and rod iron can be imported to the rod iron discharge pedestal (15) compiled in cage machine (7) from rod iron bracket (13).
- null2. continuous volume cage pile tube production line according to claim 1，It is characterized in that，Described rod iron storage shelf chain assemblies (11) includes several along the axially arranged rod iron driving-chain (16) of rod iron storage shelf (10)，The two ends of each rod iron driving-chain (16) and sprocket engagement，Sprocket wheel is rotationally connected with rod iron storage shelf (10) and has at least a sprocket wheel to be connected the driver that energy drive sprocket circumferentially rotates，Described rod iron loading bay (14) includes charging guide platform (17) being obliquely installed from high to low from rod iron pier head machine (8) and discharging guide platform (18) being obliquely installed from high to low toward volume cage machine (7) direction from rod iron storage shelf (10) toward rod iron storage shelf (10) direction，When rod iron driving-chain (16) rotates，It is positioned at two rod iron brackets (13) on same rod iron driving-chain (16) corresponding with charging guide platform (17) and discharging guide platform (18) respectively，A rod iron conveying mechanism (19) that can be sent in rod iron bracket (13) by the rod iron in rod iron pier head machine (8) along charging guide platform (17) one by one it is provided with between described rod iron pier head machine (8) and rod iron storage shelf (10).
- 3. continuous volume cage pile tube production line according to claim 2, it is characterized in that, described rod iron storage shelf (10) has several and arranged in parallel, it is provided with rod iron transition platform between the rod iron storage shelf (10) that each two is adjacent, described rod iron transition platform includes the rod iron rebound (20) being obliquely installed, when the rod iron driving-chain (16) in two adjacent rod iron storage shelf (10) rotates, two rod iron storage shelf (10) are respectively arranged with a rod iron bracket (13) is corresponding with the two ends of rod iron rebound (20) respectively so that rod iron skids off from the rod iron bracket (13) a rod iron storage shelf (10) and slides in the rod iron bracket (13) in another rod iron storage shelf (10) along rod iron rebound (20).
- null4. continuous volume cage pile tube production line according to claim 2，It is characterized in that，Described rod iron conveying mechanism (19) includes rod iron conveying frame (21) and is arranged on the some rod iron blanking grooves (22) in V-shape on rod iron conveying frame (21)，The two ends of each rod iron blanking groove (22) are also connected with a rod iron turnover panel (23) carrying frame (21) to be rotationally connected with rod iron at rod iron blanking groove (22)，Described rod iron turnover panel (23) is connected with the outfan of rod iron turnover panel cylinder (24)，Rod iron turnover panel cylinder (24) is fixed on rod iron conveying frame (21) and above and rod iron turnover panel (23) can be driven to stir up and down so that the rod iron in rod iron blanking groove (22) removes from this rod iron blanking groove (22)，Rod iron blanking groove (22) outer wall near charging guide platform (17) is connected to swash plate，This swash plate connects charging guide platform (17).
- null5. continuous volume cage pile tube production line according to claim 1，It is characterized in that，Described volume cage machine (7) is connected to steel reinforcement cage support structure (25)，And steel reinforcement cage support structure (25) connects steel reinforcement cage cloth bracket (26)，Described steel reinforcement cage support structure (25) includes steel reinforcement cage bearing frame (27) and the steel reinforcement cage turnover panel (28) being rotationally connected with steel reinforcement cage bearing frame (27)，Steel reinforcement cage turnover panel (28) bottom-hinged has steel reinforcement cage turnover panel driver (29)，This steel reinforcement cage turnover panel driver (29) has the clutch end that can axially move back and forth，Described steel reinforcement cage turnover panel driver (29) is hinged with steel reinforcement cage bearing frame (27)，Steel reinforcement cage turnover panel (28) can be driven to overturn back and forth so that the steel reinforcement cage compiled on cage machine (7) is fallen steel reinforcement cage turnover panel (28) or makes the steel reinforcement cage on steel reinforcement cage turnover panel (28) roll down on steel reinforcement cage cloth bracket (26) toward near the direction compiling cage machine (7) or steel reinforcement cage cloth bracket (26) when the outfan action of steel reinforcement cage turnover panel driver (29).
- null6. continuous volume cage pile tube production line according to claim 5，It is characterized in that，Described steel reinforcement cage cloth bracket (26) includes some layers of steel reinforcement cage cloth support (30) that are that vertically arrange and that be parallel to each other，Described steel reinforcement cage bearing frame (27) bottom is connected to lifting platform，This lifting platform includes lift platform (31) and shears fork (32) being hinged on lift platform (31)，Shears fork (32) top and steel reinforcement cage bearing frame (27) bottom-hinged，Described lift platform (31) is provided with pitches, with shears, shears fork driver (33) that (32) are hinged，Described shears fork driver (33) has the outfan that can axially move back and forth，Shears fork (32) can be driven vertically lift for described shears fork driver (33) so that steel reinforcement cage cloth support (30) of steel reinforcement cage turnover panel (28) correspondence differing heights.
- null7. continuous volume cage pile tube production line according to claim 6，It is characterized in that，Described steel reinforcement cage cloth support (30) is provided with and steel reinforcement cage can be driven to move to the steel reinforcement cage conveyer belt (34) of the other end from steel reinforcement cage cloth support (30) one end，Described steel reinforcement cage cloth bracket (26) is provided with a counterdie conveyer (35) away from the side compiling cage machine (7)，Steel reinforcement cage cloth support (30) is provided with a steel reinforcement cage chute mechanism (36)，Described steel reinforcement cage chute mechanism (36) can move so that steel reinforcement cage can slide into along steel reinforcement cage chute mechanism (36) in the counterdie of counterdie conveyer (35) to the direction near counterdie conveyer (35)，Described steel reinforcement cage chute mechanism (36) can also move so that steel reinforcement cage chute mechanism (36) is away from counterdie conveyer (35) to the direction near steel reinforcement cage cloth support (30) bottom.
- 8. continuous volume cage pile tube production line according to claim 7, it is characterized in that, steel reinforcement cage cloth support (30) is provided with some the steel reinforcement cage conveyer belts (34) being parallel to each other, described steel reinforcement cage conveyer belt (34) includes sprocket wheel and the chain with sprocket engagement, some steel reinforcement cage conveyer belts (34) are positioned at the fixing connection of sprocket wheel synchronizing shaft (37) of the same side, and described synchronizing shaft (37) is connected to the synchronizing shaft driver that synchronizing shaft (37) can be driven to circumferentially rotate.
- 9. continuous volume cage pile tube production line according to claim 7, it is characterized in that, described steel reinforcement cage chute mechanism (36) includes one end steel reinforcement cage slide carriage (38) hinged with steel reinforcement cage cloth support (30) and steel reinforcement cage slide carriage driver (39) with steel reinforcement cage cloth support (30) bottom-hinged, it is hinged with the middle part of steel reinforcement cage slide carriage (38) that described steel reinforcement cage slide carriage driver (39) has the outfan that can axially move back and forth and this outfan, described steel reinforcement cage slide carriage driver (39) can drive the end of steel reinforcement cage slide carriage (38) counterdie on counterdie conveyer (35), so that steel reinforcement cage can slide in counterdie along steel reinforcement cage slide carriage (38).
- 10. continuous volume cage pile tube production line according to claim 7, it is characterized in that, one it is provided with for that hang end plate and that head and the tail connect stretched wire mechanism (40) between described removing device (5) and steel reinforcement cage cloth bracket (26), described stretched wire mechanism (40) can be transported to steel reinforcement cage cloth bracket (26) lower section the end plate pulled down from removing device (5), described steel reinforcement cage cloth bracket (26) lower section is additionally provided with counterdie transition wire (41), described counterdie transition wire (41) can be transported to steel reinforcement cage cloth bracket (26) lower section in the horizontal direction the counterdie on counterdie conveyer (35).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620150446.7U CN205394799U (en) | 2016-02-29 | 2016-02-29 | Compile cage pipe pile production line in succession |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620150446.7U CN205394799U (en) | 2016-02-29 | 2016-02-29 | Compile cage pipe pile production line in succession |
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| Publication Number | Publication Date |
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| CN205394799U true CN205394799U (en) | 2016-07-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620150446.7U Withdrawn - After Issue CN205394799U (en) | 2016-02-29 | 2016-02-29 | Compile cage pipe pile production line in succession |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105583947A (en) * | 2016-02-29 | 2016-05-18 | 周兆弟 | Continuous cage weaving type tubular pile production line |
| CN111687352A (en) * | 2020-07-29 | 2020-09-22 | 廖菁华 | Reinforcing bar cage making devices for building |
-
2016
- 2016-02-29 CN CN201620150446.7U patent/CN205394799U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105583947A (en) * | 2016-02-29 | 2016-05-18 | 周兆弟 | Continuous cage weaving type tubular pile production line |
| CN105583947B (en) * | 2016-02-29 | 2018-09-14 | 周兆弟 | It is continuous to compile cage pile pile production line |
| CN111687352A (en) * | 2020-07-29 | 2020-09-22 | 廖菁华 | Reinforcing bar cage making devices for building |
| CN111687352B (en) * | 2020-07-29 | 2022-05-20 | 湖南嘉悦建设有限公司 | Reinforcing bar cage for building making devices |
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