A kind of turbine case assembly test table
Technical field
This utility model relates to a kind of monitor station, especially relates to a kind of turbine case assembly test table, and it is applied in turbocharger assembling detection line, and it belongs to automobile component assembling detection field.
Background technology
Along with scientific and technological progress and economic development, turbocharger in engineer applied more and more extensive, turbocharger assembling is basic at present adopts manual assembly or indivedual operation only to assemble with special plane, need when assembly manipulation constantly to carry parts, semifinished or finished goods, again carrying parts, semifinished or finished goods to detect, being also required to, labor intensity is big, efficiency is low, difficult quality controls.
The monitor station of prior art, detects unreasonable and range of application is little, has defective place not easily to discover, and is unfavorable for improving the overall manufacture level of assembly technology equipment.
Publication date is on 09 24th, 2014, and publication number is in the Chinese patent of 104061833A, discloses a kind of name and is called the patent of invention of " a kind of turbocharger turbine shell position detecting tool ".This patent includes detection platform, and the side of detection platform is provided with wedge pair by bearing, and cammed surface and turbine case air inlet actinal surface to be detected that wedge is secondary fit, and join
The inner side closing described turbine case air inlet is provided with adjustable ejector rod in described detection platform, and opposite side secondary relative to wedge in described detection platform is provided with Extendible knockout pin.Turbocharger turbine shell position detecting tool Problems existing in this patent prior art, but turbine case can not be carried out comprehensively assembling and detection, therefore still there is drawbacks described above in it.
Utility model content
The purpose of this utility model is in that to overcome above shortcomings in prior art, and provides a kind of reasonable in design, it is possible to decrease labor intensity, reduces cost of labor, and the detection of turbine case is accurate, improves the turbine case assembly test table of the quality of production and efficiency of assembling.
The technical scheme in the invention for solving the above technical problem is: this turbine case assembly test table, including stand, display, electrical control cubicles, industry control rack, scanner, button box and material frame, stand includes upper stage and lower stage, display is fixed in upper stage, electrical control cubicles is connected to the rear of lower stage, industry control rack is arranged in lower stage, scanner and button box are arranged at the front end of lower stage, material frame is fixed in lower stage, it is characterized in that: also include turbine angle-adjusting mechanism, turbine measuring mechanism, turbine angle positioning and turbine eliminating machine, described turbine angle-adjusting mechanism, turbine measuring mechanism and turbine eliminating machine are each attached in lower stage, turbine angle positioning is connected with turbine angle-adjusting mechanism;Rational in infrastructure, it is possible to decrease labor intensity, reduce cost of labor, the detection of turbine case is accurate, improve the quality of production and efficiency of assembling.
As preferably, turbine angle-adjusting mechanism described in the utility model includes reductor, electromagnetic clutch, servomotor, index dial, turbine support plate, turbine Timing Belt, turbine base and sleeve, turbine base is fixed on index dial, turbine support plate is connected to the bottom of index dial, electromagnetic clutch is connected with turbine support plate, reductor is connected with electromagnetic clutch, servomotor is connected with reductor, turbine Timing Belt coordinates with electromagnetic clutch, sleeve is positioned at outside electromagnetic clutch, and this sleeve is connected with turbine support plate.
As preferably, turbine measuring mechanism described in the utility model includes turbine and measures mounting base, top board measured by turbine, guide rails assembling plate measured by turbine, side installing plate, turbine slide rail skateboard component one, turbine slide rail skateboard component two, turbine air cylinder group one, turbine air cylinder group two, turbine air cylinder group three, turbine air cylinder group four and measuring mechanism cylinder, turbine is measured mounting base and is connected by turbine measurement guide rails assembling plate with turbine measurement top board, turbine is measured the both ends of the surface of top board and is respectively connected with side installing plate, the one side of side installing plate is measured mounting base with turbine and is connected, the another side of this side installing plate is measured top board with turbine and is connected, turbine slide rail skateboard component one and turbine slide rail skateboard component two are each attached to turbine and measure on guide rails assembling plate, turbine air cylinder group one and turbine air cylinder group two are each attached to turbine and measure on top board, turbine air cylinder group one is connected with turbine slide rail skateboard component one, turbine air cylinder group two is connected with turbine slide rail skateboard component two, turbine air cylinder group three and turbine air cylinder group four are each attached to turbine and measure on mounting base, turbine air cylinder group three and turbine air cylinder group four lay respectively at turbine slide rail skateboard component one and the lower section of turbine slide rail skateboard component two, measuring mechanism cylinder is arranged on turbine slide rail skateboard component one.
As preferably, turbine angle positioning described in the utility model includes turbine sliding-rail sliding assembly, turbine location slide plate, turbine location-plate, turbine position block, plate fixed by turbine, turbine slide block, turbine guide pipe, turbine positioning and guiding axle, turbine location top board, valve pin and turbine position fixing handle, turbine location slide plate is connected with turbine sliding-rail sliding assembly, one end of turbine location slide plate is connected with turbine location-plate, the other end of this turbine location slide plate is connected with turbine position block, the fixing plate of turbine is fixed on the slide plate of turbine location, turbine slide block is positioned at the top of turbine location slide plate, turbine guide pipe is two, these two turbine guide pipes all with turbine slide block cross-under, the end face of two turbine guide pipes is connected with the fixing plate of turbine and turbine position block respectively, turbine location top board is positioned at the top of turbine slide block, turbine positioning and guiding axle is two, turbine location top board is connected with turbine slide block by two turbine positioning and guiding axles, valve pin is connected with turbine slide block, turbine position fixing handle is fixed on the top board of turbine location.
As preferably, turbine eliminating machine described in the utility model includes turbine and eliminates base plate, turbine eliminates guide rail guide block part, turbine eliminates slide plate, turbine eliminates main body, eliminate gripper shoe, eliminate supporting seat, eliminate guide plate, eliminate the axis of guide, top chock, lifting shaft and hands wheel, turbine eliminates guide rail guide block part and is connected with turbine elimination base plate, turbine eliminates slide plate and is connected with turbine elimination guide rail guide block part, turbine eliminates main body and is fixed on turbine elimination slide plate, eliminate gripper shoe and be positioned at the top of turbine elimination slide plate, eliminate supporting seat and be fixed in elimination gripper shoe, eliminate guide plate to be connected with eliminating supporting seat by eliminating the axis of guide, top chock eliminates main body with turbine and is connected, handwheel is arranged on top chock, lifting shaft is arranged on top chock.
As preferably, turbine measuring mechanism described in the utility model also includes measuring mechanism sensor, turbine air cylinder group three and be provided with measuring mechanism sensor in turbine air cylinder group four.
As preferably, turbine case assembly test table described in the utility model also includes illuminating lamp and tower lamp, this illuminating lamp and tower lamp and is installed in upper stage;Operating environment is become clear.
As preferably, turbine case assembly test table described in the utility model also includes display bracket, and display is fixed by this display bracket and upper stage.
As preferably, turbine case assembly test table described in the utility model also includes hook, and described hook is suspended in upper stage;For hanging tool.
As preferably, turbine case assembly test table described in the utility model also includes castor, and this castor is four, and four castors are arranged at the bottom surface of lower stage;It is easy to carrying and mobile.
This utility model compared with prior art, has the following advantages and effect: rational in infrastructure, it is possible to decrease labor intensity, reduces cost of labor, and the detection of turbine case is accurate, improves the quality of production and efficiency of assembling, is beneficial to the overall manufacture level improving assembly technology equipment.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of this utility model embodiment.
Fig. 2 is the structural representation of turbine angle-adjusting mechanism in this utility model embodiment.
Fig. 3 is the structural representation of turbine measuring mechanism in this utility model embodiment.
Fig. 4 is the structural representation of turbine angle positioning in this utility model embodiment.
Fig. 5 is the structural representation of turbine eliminating machine in this utility model embodiment.
Fig. 6 is the structural representation of upper stage in this utility model embodiment.
Fig. 7 is the structural representation of lower stage in this utility model embodiment.
In figure: stand 1, turbine angle-adjusting mechanism 2, turbine measuring mechanism 3, turbine angle positioning 4, turbine eliminating machine 5, display 6, electrical control cubicles 7, industry control rack 8, scanner 9, button box 10, material frame 11, illuminating lamp 12, tower lamp 13, hook 14, display bracket 15, castor 16, upper stage 101, lower stage 102, reductor 201, electromagnetic clutch 202, servomotor 203, index dial 204, turbine support plate 205, turbine Timing Belt 206, turbine base 207, sleeve 208, mounting base 301 measured by turbine, top board 302 measured by turbine, guide rails assembling plate 303 measured by turbine, side installing plate 304, turbine slide rail skateboard component 1, turbine slide rail skateboard component 2 306, turbine air cylinder group 1, turbine air cylinder group 2 308, turbine air cylinder group 3 309, turbine air cylinder group 4 310, measuring mechanism cylinder 311, measuring mechanism sensor 312, turbine sliding-rail sliding assembly 401, turbine location slide plate 402, turbine location-plate 403, turbine position block 404, plate 405 fixed by turbine, turbine slide block 406, turbine guide pipe 407, turbine positioning and guiding axle 408, turbine location top board 409, valve pin 410, turbine position fixing handle 411, turbine eliminates base plate 501, turbine eliminates guide rail guide block part 502, turbine eliminates slide plate 503, turbine eliminates main body 504, eliminate gripper shoe 505, eliminate supporting seat 506, eliminate guide plate 507, eliminate the axis of guide 508, top chock 509, lifting shaft 510, handwheel 511.
Detailed description of the invention
Below in conjunction with accompanying drawing and by embodiment, the utility model is described in further detail, and following example are that this utility model is not limited to following example to explanation of the present utility model.
Embodiment.
Referring to Fig. 1 to Fig. 7, the turbine case assembly test table in the present embodiment mainly includes stand 1, turbine angle-adjusting mechanism 2, turbine measuring mechanism 3, turbine angle positioning 4 and turbine eliminating machine 5.
Stand 1 in the present embodiment includes upper stage 101 and lower stage 102, display 6 is fixed in upper stage 101, electrical control cubicles 7 is connected to the rear of lower stage 102, industry control rack 8 is arranged in lower stage 102, scanner 9 and button box 10 are arranged at the front end of lower stage 102, material frame 11 is fixed in lower stage 102, and turbine angle-adjusting mechanism 2, turbine measuring mechanism 3 and turbine eliminating machine 5 are each attached in lower stage 102, and turbine angle positioning 4 is connected with turbine angle-adjusting mechanism 2.
Turbine angle-adjusting mechanism 2 in the present embodiment includes reductor 201, electromagnetic clutch 202, servomotor 203, index dial 204, turbine support plate 205, turbine Timing Belt 206, turbine base 207 and sleeve 208, turbine base 207 is fixed on index dial 204, turbine support plate 205 is connected to the bottom of index dial 204, electromagnetic clutch 202 is connected with turbine support plate 205, reductor 201 is connected with electromagnetic clutch 202, servomotor 203 is connected with reductor 201, turbine Timing Belt 206 coordinates with electromagnetic clutch 202, it is outside that sleeve 208 is positioned at electromagnetic clutch 202, this sleeve 208 is connected with turbine support plate 205, during work, servomotor 203 drives index dial 204 to turn to corresponding position, carry out screw assembling, six positions, location altogether, fill six screws.
Turbine measuring mechanism 3 in the present embodiment includes turbine and measures mounting base 301, turbine measurement top board 302, turbine measurement guide rails assembling plate 303, side installing plate 304, turbine slide rail skateboard component 1, turbine slide rail skateboard component 2 306, turbine air cylinder group 1, turbine air cylinder group 2 308, turbine air cylinder group 3 309, turbine air cylinder group 4 310 and measuring mechanism cylinder 311.
Turbine in the present embodiment is measured mounting base 301 and is connected by turbine measurement guide rails assembling plate 303 with turbine measurement top board 302, turbine is measured the both ends of the surface of top board 302 and is respectively connected with side installing plate 304, the one side of side installing plate 304 is measured mounting base 301 with turbine and is connected, the another side of this side installing plate 304 is measured top board 302 with turbine and is connected, turbine slide rail skateboard component 1 and turbine slide rail skateboard component 2 306 are each attached to turbine and measure on guide rails assembling plate 303, turbine air cylinder group 1 and turbine air cylinder group 2 308 are each attached to turbine and measure on top board 302, turbine air cylinder group 1 is connected with turbine slide rail skateboard component 1, turbine air cylinder group 2 308 is connected with turbine slide rail skateboard component 2 306, turbine air cylinder group 3 309 and turbine air cylinder group 4 310 are each attached to turbine and measure on mounting base 301, turbine air cylinder group 3 309 and turbine air cylinder group 4 310 lay respectively at turbine slide rail skateboard component 1 and the lower section of turbine slide rail skateboard component 2 306, measuring mechanism cylinder 311 is arranged on turbine slide rail skateboard component 1.
Turbine angle positioning 4 in the present embodiment includes turbine sliding-rail sliding assembly 401, turbine location slide plate 402, turbine location-plate 403, turbine position block 404, the fixing plate 405 of turbine, turbine slide block 406, turbine guide pipe 407, turbine positioning and guiding axle 408, turbine location top board 409, valve pin 410 and turbine position fixing handle 411.
Turbine location slide plate 402 in the present embodiment is connected with turbine sliding-rail sliding assembly 401, one end of turbine location slide plate 402 is connected with turbine location-plate 403, the other end of this turbine location slide plate 402 is connected with turbine position block 404, the fixing plate 405 of turbine is fixed on the slide plate 402 of turbine location, turbine slide block 406 is positioned at the top of turbine location slide plate 402, turbine guide pipe 407 is two, these two turbine guide pipes 407 all with turbine slide block 406 cross-under, the end face of two turbine guide pipes 407 is connected with the fixing plate 405 of turbine and turbine position block 404 respectively, turbine location top board 409 is positioned at the top of turbine slide block 406, turbine positioning and guiding axle 408 is two, turbine location top board 409 is connected with turbine slide block 406 by two turbine positioning and guiding axles 408, valve pin 410 is connected with turbine slide block 406, turbine position fixing handle 411 is fixed on the top board 409 of turbine location.
Turbine eliminating machine 5 in the present embodiment includes turbine and eliminates base plate 501, turbine elimination guide rail guide block part 502, turbine elimination slide plate 503, turbine elimination main body 504, elimination gripper shoe 505, eliminates supporting seat 506, elimination guide plate 507, the elimination axis of guide 508, top chock 509, lifting shaft 510 and handwheel 511.
Turbine in the present embodiment eliminates guide rail guide block part 502 and is connected with turbine elimination base plate 501, turbine eliminates slide plate 503 and is connected with turbine elimination guide rail guide block part 502, turbine eliminates main body 504 and is fixed on turbine elimination slide plate 503, eliminate gripper shoe 505 and be positioned at the top of turbine elimination slide plate 503, eliminate supporting seat 506 and be fixed in elimination gripper shoe 505, eliminate guide plate 507 to be connected with eliminating supporting seat 506 by eliminating the axis of guide 508, top chock 509 eliminates main body 504 with turbine and is connected, handwheel 511 is arranged on top chock 509, lifting shaft 510 is arranged on top chock 509.
Turbine measuring mechanism 3 in the present embodiment also includes measuring mechanism sensor 312, turbine air cylinder group 3 309 and be provided with measuring mechanism sensor 312 in turbine air cylinder group 4 310.
Illuminating lamp 12 and tower lamp 13 in the present embodiment are installed in upper stage 101, and display 6 is fixed with upper stage 101 by this display bracket 15, and hook 14 is suspended in upper stage 101.
Castor 16 in the present embodiment is four, and four castors 16 are arranged at the bottom surface of lower stage 102.
By above-mentioned elaboration, those skilled in the art can implement.
Furthermore, it is necessary to illustrate, the specific embodiment described in this specification, the shape of its parts and components, be named title etc. can be different, and the above content described in this specification is only to this utility model structure example explanation.All equivalences done according to the structure described in this utility model inventional idea, feature and principle change or simple change, are all included in the protection domain of this utility model patent.Described specific embodiment can be made various amendment or supplements or adopt similar mode to substitute by this utility model person of ordinary skill in the field; without departing from structure of the present utility model or surmount the scope that present claims book is defined, protection domain of the present utility model all should be belonged to.