CN205281230U - Beat automatic monitoring device - Google Patents
Beat automatic monitoring device Download PDFInfo
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- CN205281230U CN205281230U CN201520948120.4U CN201520948120U CN205281230U CN 205281230 U CN205281230 U CN 205281230U CN 201520948120 U CN201520948120 U CN 201520948120U CN 205281230 U CN205281230 U CN 205281230U
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- beat
- change over
- monitoring device
- automatic monitoring
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model provides a beat automatic monitoring device, include: survey the module, when the part passes through a certain station, produce an incoming signal in the detection module, input module, with the detection module is connected, and is right incoming signal changes and forms a switching signal, processing module, with input module connects and receives the switching signal, processing module is right the switching signal is handled, obtains beat and average tempo on the station, and real -time the demonstration beat and average tempo. The utility model discloses in, monitor through surveying the pair of module station, can carry out automatic monitoring to the beat of production line to show the beat of production line in real time, improve the measurement of efficiency of beat, improve production efficiency.
Description
Technical field
The utility model relates to technical field of automation in industry, particularly relates to a kind of automatic monitoring device of beat.
Background technology
Production line beat also claims the rhythm of production time, and namely production line often produces the interval time of a product, and the target beat time is exactly according to the destination number needed every day, the anti-product interval time released. In current production model, producing by beat is the important factor affecting production process.
For oil thrower, the processing unit of its production line is very complicated, and level of automation is very high, and quickly, general assembly part just has an appointment 52 meters long to production line beat, 15-17 chronological operating position and other subsystem. Therefore, the manufacturing of oil thrower faces huge market pressure, it is necessary to improve constantly equipment efficiency of usage, and production line beat is the important factor affecting plant factor, if the beat of any one station becomes slow, exceed target beat, the output of sliver will be affected. General way each point of station stopwatch is measured beat at regular (as monthly), through statistics, gathers, takes innovative approach for the station exceeding target beat. But, adopting the mode of stopwatch hand dipping beat, inefficiency, easily there is deviation in measuring result, and, it is necessary to expend more manpower.
Practical novel content
The purpose of this utility model is, it is provided that a kind of automatic monitoring device of beat, solves the problem that in prior art, beat efficiency of measurement is low.
For solving the problems of the technologies described above, the utility model provides a kind of automatic monitoring device of beat, comprising:
Detecting module, when part is by a certain station, described detecting module produces an input signal;
Load module, is connected with described detecting module, described input signal carries out conversion and forms a change over signal;
Processing module, is connected with described load module and receives described change over signal, and described change over signal is processed by described processing module, obtains the beat on described station and average beat, and shows described beat and average beat in real time.
Optionally, described processing module comprises processing unit and storage unit, and described processing unit is for processing described change over signal, and is saved in described storage unit by the described beat that process obtains.
Optionally, the interval time of adjacent in described change over signal rising signals is described beat.
Optionally, when producing rising signals in described change over signal, the numerical value of the ultimate production of part adds 1, and described average beat is the business of described ultimate production and production time, wherein, the described production time is interval time between first rising signals and this rising signals in described change over signal.
Optionally, described processing module also comprises filter unit, and described change over signal is carried out filtering by described filter unit, and sends filtered change over signal to described processing unit processes.
Optionally, described processing unit adopts LabView, C language or VisualBasic described change over signal to be processed.
Optionally, described processing module receive described change over signal adopt scanning period be less than or equal to 1 microsecond.
Optionally, it is connected by USB interface, serial ports or net mouth between described load module with described processing module.
Optionally, described detecting module is a sensor.
Optionally, described sensor is non-contacting sensor or contact-sensing device.
Optionally, also comprising a car body, described processing module and described load module are positioned on described car body, and described vehicle bottom has roller.
The automatic monitoring device of beat of the present utility model, comprising: detecting module, when part is by a certain station, described detecting module produces an input signal; Load module, is connected with described detecting module, described input signal carries out conversion and forms a change over signal; Processing module, is connected with described load module and receives described change over signal, and described change over signal is processed by described processing module, obtains the beat on described station and average beat, and shows described beat and average beat in real time. In the utility model, by detecting module, station is monitored, it is possible to the beat of production line is monitored automatically, and show the beat of production line in real time, it is to increase the efficiency of measurement of beat, it is to increase production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the automatic monitoring device of beat in the utility model one embodiment.
Embodiment
Below in conjunction with schematic diagram, the automatic monitoring device of beat of the present utility model is described in more detail, which show preferred embodiment of the present utility model, should be appreciated that those skilled in the art can revise the utility model described here, and still realize advantageous effects of the present utility model. Therefore, following description is appreciated that extensively knowing for those skilled in the art, and not as to restriction of the present utility model.
In order to clear, whole features of practical embodiments are not described. They in the following description, it are not described in detail known function and structure, because can make the utility model chaotic due to unnecessary details. Will be understood that in the exploitation of any practical embodiments, it is necessary to make a large amount of details of implementing to realize the specific objective of developer, such as, according to about system or about the restriction of business, change into another embodiment by an embodiment. In addition, it should think that this kind of development may be complicated and expend time in, but it is only routine work to those skilled in the art.
The following passage more specifically describes the utility model by way of example with reference to accompanying drawing. According to the following describes and claim book, advantage of the present utility model and feature will be clearer. It should be noted that, accompanying drawing all adopts the form simplified very much and all uses non-ratio accurately, only in order to object convenient, distinct ground aid illustration the utility model embodiment.
Core concept of the present utility model is, station arranges a detecting module, open detecting module switch, this station is scanned by described detecting module, when part is by described station, described detecting module produces an input signal to load module, described input signal is changed by described load module, form a change over signal, change over signal is sent to processing module, described change over signal is processed by described processing module, draws the beat of described station and average beat, and shows described beat and described average beat in real time. In the utility model, the beat of production line is monitored automatically, and it is displayed in described processing module in real time, it is to increase the efficiency of measurement of beat, it is to increase production efficiency.
Hereafter the automatic monitoring device of beat of the present utility model is specifically described by composition graphs 1, and Fig. 1 is the structural representation of the automatic monitoring device of beat, comprising:
Detecting module 10, detecting module 10 can be arranged on part ingress or the part exit of station, and in the utility model, detecting module 10 can be a sensor. When beat is monitored by needs, opening the switch of sensor 10, part is added man-hour by station continuously, part is one by one by the entrance of station or outlet. When part passes through entrance or the outlet of a certain station, described sensor 10 produces an input signal. In the present embodiment, described sensor 10 can be non-contacting sensor or contact-sensing device, such as, adopt the non-contacting sensor of photoelectric type or magnetic electric-type, photoelectric type sensor can adopt passing through of the change detection part of the photoelectricity signal on station, when part passes through, the change of photoelectric signal forms an input signal, and along with producing continuously continuously across input signal of part, and contact-sensing device is arranged on the position near station, and can and part between produce to contact, thus the contact according to part and sensor produces input signal. In the present embodiment, adopting sensor 10 to detect passing through of part on station, its accuracy of detection is higher.
Load module 20, is connected load module 20 with described sensor 10, and described input signal is changed by load module 20, forms change over signal. The input signal produced due to sensor 10 is difficult to processing module and directly receives, consequently, it is desirable to changed by input signal, in the present embodiment, load module 20 can adopt the I/O module of PNP type 24Vdc.
Processing module 30, processing module 30 is connected with described load module 20, in the present embodiment, is connected by modes such as USB interface, serial ports or net mouths between described load module 20 with described processing module 30. Processing module 30 receives the change over signal of load module 20, and described change over signal is processed by described processing module 30, obtains the beat on described station and average beat etc., and shows described beat and average beat etc. in real time. Concrete, processing module 30 comprises filter unit 31, processing unit 32, storage unit 33 and display unit 34. Described change over signal is carried out filtering by filter unit 31, the processing unit 32 filtered change over signal transmitted, thus increases the accuracy of monitor data. Then, described processing unit 32 adopts the modes such as LabView, C language or VisualBasic described change over signal to be processed, and the data of described beat process obtained are saved in storage unit 33, and, the signal that change over signal and processing unit 32 process is shown by display unit 34 in real time, and convenient operation personnel monitor at any time.
The process that processing unit 32 works is: when occurring rising signals in change over signal, record the time that this rising signals is corresponding, time corresponding for this rising signals is subtracted time corresponding to a upper rising signals, thus drawing the beat of single part, that is: the interval time of adjacent in described change over signal rising signals is described beat. Simultaneously, processing unit 32 can also calculate the average beat on station, when change over signal occurs rising signals, show to reenter or send a part on station, then the numerical value of the ultimate production of part adds 1, by the time of ultimate production divided by production run, thus draw average beat, wherein, the interval time that the production time is between first rising signals to this rising signals of detection, average beat is the business of ultimate production and production time. Afterwards, data such as calculating beat, average beat, the maximum value of beat, minimum value and ultimate production are sent in storage unit 33 by processing unit 32. In the present embodiment, carrying out Treatment Analysis for the ease of the follow-up data to preserving, storage unit 33 is Excel file, directly data can be processed, and be convenient to subsequent query in Excel.
In the present embodiment, in order to increase the accuracy of measurement, the scanning period that described processing module receives change over signal is less than or equal to 1 microsecond, and certainly, the scanning period is less, and its accuracy is better, and the utility model should not as limit.
In addition, the automatic monitoring device of beat of the present utility model also comprises a car body (not shown), and described processing module 30 and described load module 20 are positioned on described car body, and described vehicle bottom has roller. It should be noted that, car body can be installed the sensor 10 of a noncontact formula, and car body can move between each station, thus is conveniently detected by each station. But, load module 20 can also directly be connected with the sensor 10 of the contact being arranged on station, is monitored by beat by the sensor 10 of this contact. In the utility model, the monitoring device of beat is simple and easy, and removable, is convenient to be monitored by each station.
In sum, the automatic monitoring device of beat of the present utility model, comprising: detecting module, when part is by a certain station, described detecting module produces an input signal; Load module, is connected with described detecting module, is changed by described input signal, forms change over signal; Processing module, is connected with described load module and receives described change over signal, and described change over signal is processed by described processing module, obtains the beat on described station, and shows described beat in real time. In the utility model, it is possible to the beat of production line is monitored automatically, and it is displayed in described processing module in real time, it is to increase the efficiency of measurement of beat, it is to increase production efficiency.
Obviously, the utility model can be carried out various change and modification and not depart from spirit and scope of the present utility model by the technician of this area. Like this, if these amendments of the present utility model and modification belong within the scope of the utility model claim and equivalent technologies thereof, then the utility model also is intended to comprise these change and modification.
Claims (10)
1. the automatic monitoring device of beat, it is characterised in that, comprising:
Detecting module, when part is by a certain station, described detecting module produces an input signal;
Load module, is connected with described detecting module, described input signal carries out conversion and forms a change over signal;
Processing module, is connected with described load module and receives described change over signal, and described change over signal is processed by described processing module, obtains the beat on described station and average beat, and shows described beat and average beat in real time.
2. the automatic monitoring device of beat as claimed in claim 1, it is characterized in that, described processing module comprises processing unit and storage unit, and described processing unit is for processing described change over signal, and is saved in described storage unit by the described beat that process obtains.
3. the automatic monitoring device of beat as claimed in claim 2, it is characterised in that, the interval time of rising signals adjacent in described change over signal is described beat.
4. the automatic monitoring device of beat as claimed in claim 2, it is characterized in that, when described change over signal produces rising signals, the numerical value of the ultimate production of part adds 1, described average beat is the business of described ultimate production and production time, wherein, the described production time is interval time between first rising signals and this rising signals in described change over signal.
5. the automatic monitoring device of beat as claimed in claim 2, it is characterised in that, described processing module also comprises filter unit, and described change over signal is carried out filtering by described filter unit, and sends filtered change over signal to described processing unit processes.
6. the automatic monitoring device of beat as claimed in claim 1, it is characterised in that, the scanning period that described processing module receives the employing of described change over signal is less than or equal to 1 microsecond.
7. the automatic monitoring device of beat as claimed in claim 1, it is characterised in that, it is connected by USB interface, serial ports or net mouth between described load module with described processing module.
8. the automatic monitoring device of beat as claimed in claim 1, it is characterised in that, described detecting module is a sensor.
9. the automatic monitoring device of beat as claimed in claim 8, it is characterised in that, described sensor is non-contacting sensor or contact-sensing device.
10. the automatic monitoring device of beat as claimed in claim 1, it is characterised in that, also comprise a car body, described processing module and described load module are positioned on described car body, and described vehicle bottom has roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520948120.4U CN205281230U (en) | 2015-11-24 | 2015-11-24 | Beat automatic monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520948120.4U CN205281230U (en) | 2015-11-24 | 2015-11-24 | Beat automatic monitoring device |
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| CN205281230U true CN205281230U (en) | 2016-06-01 |
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| CN201520948120.4U Active CN205281230U (en) | 2015-11-24 | 2015-11-24 | Beat automatic monitoring device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106774186A (en) * | 2015-11-24 | 2017-05-31 | 联合汽车电子有限公司 | Beat automated watch-keeping facility and its monitoring method |
| CN107194825A (en) * | 2017-05-18 | 2017-09-22 | 浙江力太科技有限公司 | A kind of method of real-time calculation process average tempo |
| CN109556898A (en) * | 2018-11-22 | 2019-04-02 | 京东方科技集团股份有限公司 | A kind of method and storage medium of the performance mobility of determining equipment |
-
2015
- 2015-11-24 CN CN201520948120.4U patent/CN205281230U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106774186A (en) * | 2015-11-24 | 2017-05-31 | 联合汽车电子有限公司 | Beat automated watch-keeping facility and its monitoring method |
| CN107194825A (en) * | 2017-05-18 | 2017-09-22 | 浙江力太科技有限公司 | A kind of method of real-time calculation process average tempo |
| CN109556898A (en) * | 2018-11-22 | 2019-04-02 | 京东方科技集团股份有限公司 | A kind of method and storage medium of the performance mobility of determining equipment |
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