CN205275454U - Automatic flame polish device of quartz glass stick - Google Patents
Automatic flame polish device of quartz glass stick Download PDFInfo
- Publication number
- CN205275454U CN205275454U CN201620024895.7U CN201620024895U CN205275454U CN 205275454 U CN205275454 U CN 205275454U CN 201620024895 U CN201620024895 U CN 201620024895U CN 205275454 U CN205275454 U CN 205275454U
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- bed
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- quartz glass
- console
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The utility model discloses an automatic flame polish device of quartz glass stick, including the lathe bed and rack -track, the fixed head of a bed and the removal head of a bed of setting on the lathe bed, be equipped with the flame operation panel on lieing in the fixed head of a bed and moving the rack -track between the head of a bed, it all is equipped with the motor to remove the head of a bed and flame operation panel below, the fixed head of a bed with move the head of a bed on be equipped with left part chuck and right part chuck respectively, the movable jaw of setting on left part chuck and the right part chuck is all towards the flame operation panel, the fixed bed is overhead to be equipped with control and to remove the head of a bed and go upward the servo motor that the carry was moved with the flame operation panel at the rack -track, and this servo motor top is equipped with the displacement speed controller of the control removal head of a bed and the flame operation panel speed of marcing, be equipped with flame rifle lighting fixture and infrared temperature probe on the flame operation panel. The utility model discloses can realize the translation rate and the movement displacement of automatic accurate control flame, the the device cost of labor is low, production efficiency is high, and the detectable is by the temperature with workpiece surface.
Description
Technical field
The utility model belongs to glass heat processing unit (plant) field, is specifically related to a kind of quartz glass bar automatic flame burnishing device.
Background technology
Quartz glass bar is widely used in fiber manufacturing industry, serves as the holding bar etc. of take over the baton, draw rod, VAD technique required in the middle of optic fibre manufacture process, and this series products requires that quartz glass bar has good surface smoothness and transparence usually. In the middle of the size shape processing link in quartz glass bar early stage, turning and grinding cannot reach above-mentioned requirements, and common finishing method (cold working grinding, polishing) also is difficult to realize the polishing of cylindrical complex construction product. At present, usually flame polish technology is adopted, namely utilizing oxyhydrogen flame that the work piece surface after fine processing is heated to temperature of fusion, now the particle of glass surface can move along with the effect of surface tension, thus makes Quartz glass surfaces form transparent smooth polished surface.
The fire throwing of quartz glass bar adopts horizontal glass lathe usually, and common horizontal glass lathe is clamping quartz glass bar one or both ends, and work piece rotates with main shaft, the method for operator's movable flame spray gun position. In order to reduce the labour intensity of operator, horizontal glass lathe adds lamp socket and (also claims flame operator's console, the operator's console of adjustment flame spray gun can be settled), rotate handwheel and removable gun rack position in orbit by hand, thus adjust position and the angle of flame spray gun.
But, still there is following shortcoming in existing glass lathe:
The first, for reaching higher surface quality, during quartz glass bar flame polish, the translational speed of flame there is is higher requirement. And the position of operator's manual regulation gun rack and traveling speed, what rely on too much is operating experience, and the translational speed of flame polish and moving displacement are difficult to control. If operator does not have skilled operating experience, it is very difficult to ensure the working accuracy of product.
2nd, during quartz glass bar flame polish, work piece surface need to be heated, temperature is made to reach more than temperature of fusion, but in order to prevent work piece to be out of shape, the temperature of work piece body may not exceed again softening temperature, and therefore the Heating temperature on work piece surface has strict demand. Existing glass lathe main purpose is the sealing-in to glassware, sharp processing, can not detected temperatures.
3rd, it may also be useful to when existing glass lathe carries out flame polish, the movement of flame rifle still needs operator slowly to shake handwheel to operate. Although reducing the working strength of operator, but according to this kind of operating method, an operator can only operate a table glass lathe, and production efficiency is low.
Practical novel content
The purpose of this utility model is to overcome in prior art the above-mentioned shortcoming existed, there is provided a kind of and realize automatically the accurately translational speed of control flame and the quartz glass bar automatic flame burnishing device of moving displacement, this device production efficiency height, and the temperature on work piece surface can be detected.
In order to realize above-mentioned purpose, the technical solution adopted in the utility model is as follows:
A kind of quartz glass bar automatic flame burnishing device, comprises lathe bed and the tooth bar track being arranged on lathe bed, fast head stock and the mobile head of a bed; Tooth bar track is arranged on the table top of lathe bed; Fast head stock is positioned at the end of tooth bar track and is fixed on lathe bed; The mobile head of a bed is positioned on tooth bar track, and the mobile head of a bed can move left and right along tooth bar track; Tooth bar track between fast head stock and the mobile head of a bed is also provided with flame operator's console; It is equipped with the motor for driving below the mobile head of a bed and flame operator's console, it is connected by rack and pinion drive between motor with tooth bar track; Fast head stock and the mobile head of a bed are respectively arranged with left part chuck and right portion chuck, the movable claw arranged on left part chuck and right portion chuck is all towards flame operator's console, the servomotor of displacement that described fast head stock is provided with the mobile head of a bed of control and flame operator's console is advanced on tooth bar track, is provided with the velocity of displacement controller of the mobile head of a bed of control and flame operator's console traveling speed above described servomotor.
In quartz glass bar automatic flame burnishing device of the present utility model, further, described flame operator's console is provided with and can set up several flame rifle lamp bracket to flame rifle at work piece tow sides.
In quartz glass bar automatic flame burnishing device of the present utility model, further, described flame operator's console is also provided with the infrared temperature probe that can detect work piece surface temperature.
In quartz glass bar automatic flame burnishing device of the present utility model, it is preferable that, the claw that described left part chuck and right portion chuck are arranged is made by graphite material.
The beneficial effects of the utility model are:
The first, this device is provided with the displacement of servomotor with the accurately mobile head of a bed of control and the movement on tooth bar track of flame operator's console respectively. By arranging the parameter of servomotor, regulate the motor rotating speed below the mobile head of a bed and flame operator's console, thus utilize the rack and pinion drive between motor and tooth bar track accurately to control the moving displacement of the mobile head of a bed and flame operator's console, ensure the working accuracy of product.
2nd, it is positioned at the uniform motion that the velocity of displacement controller above servomotor realizes the mobile head of a bed and flame operator's console respectively by changing shelves position, it is to increase quality product.
3rd, the movable claw that right portion chuck and left part chuck are arranged all is made up of graphite material, it is possible to realize the direct contact to quartz glass bar when not damaged by work piece fastening.
4th, the infrared temperature probe that flame operator's console is arranged can detect the temperature on workpiece to be machined surface, thus reaches unified preheating standard, it is to increase quality product.
5th, the flame rifle lamp bracket that flame operator's console is arranged can be several to flame rifle in the erection of work piece tow sides, thus realize the rapid and uniform heating to work piece, it is to increase production efficiency.
Accompanying drawing explanation
In order to the technical scheme being illustrated more clearly in the utility model, the accompanying drawing and the Reference numeral that use in embodiment being described below do simple introduction.
Fig. 1 is the structural representation of the utility model embodiment.
Description of reference numerals: 0-lathe bed, 1-move the head of a bed, 2-flame operator's console, 3-motor, 4-fast head stock, 5-right portion chuck, 6-left part chuck, 7-infrared temperature probe, 8-flame rifle lamp bracket, 9-velocity of displacement controller, 10-servomotor, 11-tooth bar track.
Embodiment
In order to understand the utility model further, below in conjunction with the accompanying drawing in the utility model embodiment, the scheme in the utility model embodiment is clearly and completely described.
See Fig. 1, in a kind of quartz glass bar automatic flame burnishing device of the utility model embodiment, comprise lathe bed 0 and the tooth bar track 11 being arranged on lathe bed 0, fast head stock 4 and the mobile head of a bed 1; Tooth bar track 11 is arranged on the table top of lathe bed 0; Fast head stock 5 is positioned at the end of tooth bar track 11 and is fixed on lathe bed 0; The mobile head of a bed 1 is positioned on tooth bar track 11, and the mobile head of a bed 1 can move left and right along tooth bar track 11; Tooth bar track 11 between fast head stock 4 and the mobile head of a bed 1 is also provided with flame operator's console 2; It is equipped with the motor 3 for driving below the mobile head of a bed 1 and flame operator's console 2, it is connected by rack and pinion drive between motor 3 with tooth bar track 11; Being respectively arranged with left part chuck 6 and right portion chuck 5 on fast head stock 4 and the mobile head of a bed 1, left part chuck 6 and right portion chuck 5 are provided with makes movable claw by graphite material, and movable claw is all towards flame operator's console 2.
Fast head stock 4 is provided with the servomotor 10 of the mobile head of a bed 1 of control and flame operator's console 2 moving displacement on tooth bar track 11, is provided with the velocity of displacement controller 9 of the mobile head of a bed 1 of control and flame operator's console 2 translational speed above this servomotor 10.
In the quartz glass bar automatic flame burnishing device of the utility model embodiment, flame operator's console 2 is provided with flame rifle lamp bracket 8 and infrared temperature probe 7. It is several to flame rifle that flame rifle lamp bracket 8 is used in the erection of work piece tow sides, thus realizes the rapid and uniform heating to work piece. Infrared temperature probe 7 can detect the temperature on workpiece to be machined surface, thus reaches unified preheating standard, it is to increase quality product.
When utilizing the quartz glass bar automatic flame burnishing device of the utility model embodiment to quartz glass bar polishing, first by one end of movable claw clamping quartz glass bar (meaning not shown in the figures) on left part chuck 6, the right portion of quartz glass bar and right portion chuck 5 is made to keep certain distance; Open on this device main frame (meaning not shown in the figures), regulate the speed of mainshaft, left part chuck 6 drives quartz glass bar to rotate.
Secondly, regulate below flame operator's console 2 to quartz glass bar left part, by the flame rifle igniting of frame on quartz glass bar both sides flame rifle lamp bracket 8, regulate hydrogen flowing quantity and flame direction, angle; Opening servomotor 10, regulate velocity of displacement controller 9, control flame operator's console 2 is at the uniform velocity advanced from left to right, until flame changes traveling direction when exceeding the right portion of quartz glass bar again, flame operator's console 2 is at the uniform velocity advanced from right to left again. So repeatedly move, utilize flame quartz glass bar entirety to be preheated. The number of times and the speed that repeatedly move heating can appropriately adjust according to the difference of quartz glass bar size, profile. Preheat is to prevent quartz glass bar in the middle of flame polish heat-processed because the excessive generation stress of local temperature difference causes fried splitting. In addition, can utilizing infrared temperature probe 7 that the quartz glass bar of heating is carried out surface temperature measurement, the standard of preheating is heated between 50 DEG C-200 DEG C quartz glass bar entirety.
During the polishing of quartz glass bar side, first near flame movement to the middle part of quartz glass bar, velocity of displacement controller 9 will be regulated, make flame operator's console 2 drive the flame rifle being fixed on flame rifle lamp bracket 8 at the uniform velocity to advance from left to right and quartz glass bar is heated. The polishing of silica glass plane rod end is generally the hand-held flame rifle polishing of operative employee.
After the right-hand member polishing of quartz glass bar completes, the mobile head of a bed 1, with the right portion of the movable claw clamping quartz glass bar on right portion chuck 5, and unloads quartz glass bar left part from the movable claw of left part chuck 6. Flame rifle is moved in the middle part of quartz glass bar, regulates velocity of displacement controller 9, make flame operator's console 2 drive the flame rifle being fixed on flame rifle lamp bracket 8 at the uniform velocity to advance from right to left and quartz glass bar is heated.
Polishing is ceased fire after completing and is shut down, and detects the temperature on quartz glass bar surface by infrared temperature probe 7, after treating that it naturally cools to the temperature that can carry out anneal, quartz glass bar is put into annealing furnace and anneals, and prevents that quartz glass bar is fried to be split.
The polishing of quartz glass bar is to the quartz glass bar heating rotated by flame rifle so that it is form polished surface under tension after surface is softening. During flame polish, the speed that the speed of flame movement and flame operator's console 2 move, if this speed is too fast, silica glass rod surface temperature is not high, then do not reach the standard of polishing; If this speed is excessively slow, quartz glass bar inside can be softened, and then causes deformation of products.
The quartz glass bar automatic flame burnishing device of the utility model embodiment is by arranging servomotor 10, realize automatically regulating the motor rotating speed below the mobile head of a bed 1 and flame operator's console 2, thus utilize the rack and pinion drive between motor and tooth bar track 11 accurately to control the moving displacement of the mobile head of a bed 1 and flame operator's console 2, ensure the working accuracy of product; Utilize and it is positioned at velocity of displacement controller 9 above servomotor 10, change shelves position, realize at the uniform velocity moving of the mobile head of a bed 1 and flame operator's console 2 respectively, it is to increase quality product; This device can realize automatically accurately control, an operator can be made simultaneously to monitor multiple devices, thus improve production efficiency, reduces cost of labor.
It is noted that be described above embodiment of the present utility model. But; the technician of art technology should be appreciated that; the utility model is not restricted to the described embodiments; what describe in above-described embodiment just illustrates principle of the present utility model; under the prerequisite not departing from the utility model scope, the utility model also has multiple changes and improvements, and these changes and improvements all fall within the scope of claimed the utility model.
Claims (4)
1. a quartz glass bar automatic flame burnishing device, comprises lathe bed and the tooth bar track being arranged on lathe bed, fast head stock and the mobile head of a bed; Tooth bar track is arranged on the table top of lathe bed; Fast head stock is positioned at the end of tooth bar track and is fixed on lathe bed; The mobile head of a bed is positioned on tooth bar track, and the mobile head of a bed can move left and right along tooth bar track; Tooth bar track between fast head stock and the mobile head of a bed is also provided with flame operator's console; It is equipped with the motor for driving below the mobile head of a bed and flame operator's console, it is connected by rack and pinion drive between motor with tooth bar track; Fast head stock and the mobile head of a bed are respectively arranged with left part chuck and right portion chuck, the movable claw arranged on left part chuck and right portion chuck is all towards flame operator's console, it is characterized in that: the servomotor of displacement that described fast head stock is provided with the mobile head of a bed of control and flame operator's console is advanced on tooth bar track, is provided with the velocity of displacement controller of the mobile head of a bed of control and flame operator's console traveling speed above described servomotor.
2. a kind of quartz glass bar automatic flame burnishing device according to claim 1, it is characterised in that: described flame operator's console is provided with and can set up several flame rifle lamp bracket to flame rifle at work piece tow sides.
3. a kind of quartz glass bar automatic flame burnishing device according to claim 1 and 2, it is characterised in that: described flame operator's console is also provided with the infrared temperature probe that can detect work piece surface temperature.
4. a kind of quartz glass bar automatic flame burnishing device according to claim 3, it is characterised in that: the claw arranged on described left part chuck and right portion chuck is made by graphite material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620024895.7U CN205275454U (en) | 2016-01-12 | 2016-01-12 | Automatic flame polish device of quartz glass stick |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620024895.7U CN205275454U (en) | 2016-01-12 | 2016-01-12 | Automatic flame polish device of quartz glass stick |
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| CN205275454U true CN205275454U (en) | 2016-06-01 |
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| CN201620024895.7U Active CN205275454U (en) | 2016-01-12 | 2016-01-12 | Automatic flame polish device of quartz glass stick |
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Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106116130A (en) * | 2016-06-29 | 2016-11-16 | 武汉鑫友泰光电科技有限公司 | A kind of quartz crust automatic flame burnishing device |
| CN107216020A (en) * | 2017-07-01 | 2017-09-29 | 北京曙光明电子光源仪器有限公司 | A kind of automatic glass lathe |
| CN107538729A (en) * | 2017-10-20 | 2018-01-05 | 重庆大江渝强塑料制品有限公司 | A kind of surface flame processing apparatus |
| CN107619179A (en) * | 2017-10-18 | 2018-01-23 | 上海强华实业有限公司 | A kind of quartz plate flame polishing device |
| CN107915398A (en) * | 2017-12-19 | 2018-04-17 | 无锡市孚艾科技有限公司 | A kind of glass bar straightener |
| CN108249744A (en) * | 2018-03-22 | 2018-07-06 | 东南大学 | Major diameter quartz glass tube reprocesses automatic chuck clamping device |
| CN108436254A (en) * | 2018-03-26 | 2018-08-24 | 万津科技有限公司 | Glass polishing system and glass polishing method |
| CN109734296A (en) * | 2019-02-28 | 2019-05-10 | 上海强华实业股份有限公司 | Quartz stove tube automatic polishing machine and polishing method |
| CN110068403A (en) * | 2019-04-30 | 2019-07-30 | 江西联创光电科技股份有限公司 | Non-contact scalable temperature measuring device and thermometry |
| CN111333310A (en) * | 2020-03-06 | 2020-06-26 | 和县晶晶玻璃制品有限公司 | Flame polishing device and process for producing temperable ultra-white glass |
| CN111825321A (en) * | 2020-07-27 | 2020-10-27 | 中建材衢州金格兰石英有限公司 | Quartz glass rod flame polishing and annealing device and method thereof |
| CN112707635A (en) * | 2021-01-28 | 2021-04-27 | 北京滨松光子技术股份有限公司 | Automatic sealing platform of tubulose glass in photomultiplier manufacturing process |
| US11485673B2 (en) | 2017-08-24 | 2022-11-01 | Corning Incorporated | Glasses with improved tempering capabilities |
| CN115448584A (en) * | 2022-09-09 | 2022-12-09 | 中国建筑材料科学研究总院有限公司 | Flame polishing method and device for high-expansion glass rod |
| CN115818941A (en) * | 2022-11-04 | 2023-03-21 | 杭州大和热磁电子有限公司 | Fine sintering method of quartz rod |
| US11643355B2 (en) | 2016-01-12 | 2023-05-09 | Corning Incorporated | Thin thermally and chemically strengthened glass-based articles |
| US11697617B2 (en) | 2019-08-06 | 2023-07-11 | Corning Incorporated | Glass laminate with buried stress spikes to arrest cracks and methods of making the same |
| US11708296B2 (en) | 2017-11-30 | 2023-07-25 | Corning Incorporated | Non-iox glasses with high coefficient of thermal expansion and preferential fracture behavior for thermal tempering |
| CN116621441A (en) * | 2022-07-19 | 2023-08-22 | 东海县拓能半导体材料有限公司 | Quartz hot processing burner with protective structure |
| US11795102B2 (en) | 2016-01-26 | 2023-10-24 | Corning Incorporated | Non-contact coated glass and related coating system and method |
| CN117510057A (en) * | 2024-01-08 | 2024-02-06 | 上海强华实业股份有限公司 | Large-caliber quartz glass tube polishing machine and system thereof |
| US11891324B2 (en) | 2014-07-31 | 2024-02-06 | Corning Incorporated | Thermally strengthened consumer electronic glass and related systems and methods |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11891324B2 (en) | 2014-07-31 | 2024-02-06 | Corning Incorporated | Thermally strengthened consumer electronic glass and related systems and methods |
| US11643355B2 (en) | 2016-01-12 | 2023-05-09 | Corning Incorporated | Thin thermally and chemically strengthened glass-based articles |
| US11795102B2 (en) | 2016-01-26 | 2023-10-24 | Corning Incorporated | Non-contact coated glass and related coating system and method |
| CN106116130A (en) * | 2016-06-29 | 2016-11-16 | 武汉鑫友泰光电科技有限公司 | A kind of quartz crust automatic flame burnishing device |
| CN106116130B (en) * | 2016-06-29 | 2018-06-29 | 武汉鑫友泰光电科技有限公司 | A kind of quartz crust automatic flame burnishing device |
| CN107216020A (en) * | 2017-07-01 | 2017-09-29 | 北京曙光明电子光源仪器有限公司 | A kind of automatic glass lathe |
| CN107216020B (en) * | 2017-07-01 | 2023-08-01 | 北京曙光明电子光源仪器有限公司 | Automatic glass lathe |
| US11485673B2 (en) | 2017-08-24 | 2022-11-01 | Corning Incorporated | Glasses with improved tempering capabilities |
| CN107619179A (en) * | 2017-10-18 | 2018-01-23 | 上海强华实业有限公司 | A kind of quartz plate flame polishing device |
| CN107538729A (en) * | 2017-10-20 | 2018-01-05 | 重庆大江渝强塑料制品有限公司 | A kind of surface flame processing apparatus |
| US11708296B2 (en) | 2017-11-30 | 2023-07-25 | Corning Incorporated | Non-iox glasses with high coefficient of thermal expansion and preferential fracture behavior for thermal tempering |
| CN107915398A (en) * | 2017-12-19 | 2018-04-17 | 无锡市孚艾科技有限公司 | A kind of glass bar straightener |
| CN108249744A (en) * | 2018-03-22 | 2018-07-06 | 东南大学 | Major diameter quartz glass tube reprocesses automatic chuck clamping device |
| CN108436254A (en) * | 2018-03-26 | 2018-08-24 | 万津科技有限公司 | Glass polishing system and glass polishing method |
| CN109734296B (en) * | 2019-02-28 | 2023-12-26 | 上海强华实业股份有限公司 | Automatic polishing machine and polishing method for quartz furnace tube |
| CN109734296A (en) * | 2019-02-28 | 2019-05-10 | 上海强华实业股份有限公司 | Quartz stove tube automatic polishing machine and polishing method |
| CN110068403A (en) * | 2019-04-30 | 2019-07-30 | 江西联创光电科技股份有限公司 | Non-contact scalable temperature measuring device and thermometry |
| US11697617B2 (en) | 2019-08-06 | 2023-07-11 | Corning Incorporated | Glass laminate with buried stress spikes to arrest cracks and methods of making the same |
| CN111333310A (en) * | 2020-03-06 | 2020-06-26 | 和县晶晶玻璃制品有限公司 | Flame polishing device and process for producing temperable ultra-white glass |
| CN111825321B (en) * | 2020-07-27 | 2022-08-16 | 中建材衢州金格兰石英有限公司 | Quartz glass rod flame polishing and annealing device and method thereof |
| CN111825321A (en) * | 2020-07-27 | 2020-10-27 | 中建材衢州金格兰石英有限公司 | Quartz glass rod flame polishing and annealing device and method thereof |
| CN112707635A (en) * | 2021-01-28 | 2021-04-27 | 北京滨松光子技术股份有限公司 | Automatic sealing platform of tubulose glass in photomultiplier manufacturing process |
| CN116621441A (en) * | 2022-07-19 | 2023-08-22 | 东海县拓能半导体材料有限公司 | Quartz hot processing burner with protective structure |
| CN116621441B (en) * | 2022-07-19 | 2024-01-23 | 东海县拓能半导体材料有限公司 | Quartz hot processing burner with protective structure |
| CN115448584B (en) * | 2022-09-09 | 2023-07-14 | 中国建筑材料科学研究总院有限公司 | Flame polishing method and device for high-expansion glass rod |
| CN115448584A (en) * | 2022-09-09 | 2022-12-09 | 中国建筑材料科学研究总院有限公司 | Flame polishing method and device for high-expansion glass rod |
| CN115818941A (en) * | 2022-11-04 | 2023-03-21 | 杭州大和热磁电子有限公司 | Fine sintering method of quartz rod |
| CN117510057A (en) * | 2024-01-08 | 2024-02-06 | 上海强华实业股份有限公司 | Large-caliber quartz glass tube polishing machine and system thereof |
| CN117510057B (en) * | 2024-01-08 | 2024-03-12 | 上海强华实业股份有限公司 | Large-caliber quartz glass tube polishing machine and system thereof |
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