CN205258645U - Can improve last sand device that electroplated diamond wire saw went up sand homogeneity - Google Patents
Can improve last sand device that electroplated diamond wire saw went up sand homogeneity Download PDFInfo
- Publication number
- CN205258645U CN205258645U CN201521114871.2U CN201521114871U CN205258645U CN 205258645 U CN205258645 U CN 205258645U CN 201521114871 U CN201521114871 U CN 201521114871U CN 205258645 U CN205258645 U CN 205258645U
- Authority
- CN
- China
- Prior art keywords
- sand
- electroplating
- wire saw
- diamond wire
- improve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The utility model discloses a can improve last sand device that electroplated diamond wire saw went up sand homogeneity, including plating bath, electrically conductive wheel, nickel board, guide pulley, the plating solution including the diamond granule is equipped with in the plating bath, electrically conductive wheel sets up at the plating bath edge to be connected with the power negative pole, the nickel board is installed in the plating bath of electrically conductive wheel below to be connected with positive, the guide pulley sets up in the plating bath, just the guide pulley is provided with two sets ofly at least, and every group includes two upper and lower the same guide pulleys, and every two sets of guide pulley arranges according to parallelogram that the upper block of every group is on same straight line, and the lower tumbler of every group is on same straight line, and the S -shaped winding is pressed to the plated metal line on every two sets of guide pulley. The utility model discloses simple structure, the threading is easy, and the inhomogeneous situation of sand is gone up on the surface about when effectively having solved the metal wire base member and adopting on the suspension method sand, improves the quality that electroplated diamond wire saw went up sand.
Description
Technical field
The utility model relates to the apparatus that a kind of electroplating diamond wire saw that is used for cutting hard material is produced, and relates in particular to one and can improve the inhomogeneity upper sand device of sand on electroplating diamond wire saw, belongs to materials processing technology field.
Background technology
At present domestic is mainly to adopt free abrasive wire saw cutting technique when silicon chip is cut, and limit cutting edge send the slurries with abrasive material (diamond or carborundum slurries) to steel wire; But free abrasive wire saw cutting technique has obvious shortcoming, cutting efficiency is low, saw kerf loss is large, rough surface and surface precision are difficult to control, slurries reclaim difficulty, and work under bad environment etc., for addressing the above problem, the research of the concern that fixed-abrasive wire saw is being studied more and more both at home and abroad, particularly electroplating diamond wire saw.
Electroplating diamond wire saw divides three steps: the first step is the i.e. preplating one deck nickel on steel wire matrix of preplating, and general thickness is 1-3um, and second step is upper sand, and the 3rd step is thickening plating; Current upper sand mode has suspension method and sand buring method, while adopting suspension method to carry out upper sand to steel wire, because steel wire is cylinder, on the lower surface of steel wire and upper surface, sand is extremely inhomogeneous, and the cutting scroll saw that we need need to be in the surrounding of steel wire sand even, while adopting sand buring method to carry out upper sand to steel wire, upper sand is even, but need special upper sand launder, be difficult for making, and be difficult to carry out the production of continuous large-scale.
Utility model content
For solving the deficiencies in the prior art, the purpose of this utility model is to provide one can improve the inhomogeneity upper sand device of sand on electroplating diamond wire saw, the inhomogeneous situation of sand in upper and lower surface while efficiently solving in metal wire matrix adopting suspension method sand.
In order to realize above-mentioned target, the utility model adopts following technical scheme:
One can improve the inhomogeneity upper sand device of sand on electroplating diamond wire saw, comprise electroplating bath, conductive casters, nickel plate, guide wheel, electroplate liquid containing diamond particles is housed in described electroplating bath, described conductive casters is arranged on electroplating bath edge, and be connected with power cathode, described nickel plate is arranged in the electroplating bath of conductive casters below, and is connected with positive source; Described guide wheel is arranged in electroplating bath, and described guide wheel is at least provided with two groups, every group comprises upper and lower two identical guide wheels, every two groups of guide wheels are pressed parallelogram and are arranged, the upper block of every group is on same straight line, the lower tumbler of every group is on same straight line, and plated metal line is pressed S shape and is wound around on every two groups of guide wheels.
Further, the top at described electroplating bath two ends is respectively arranged with incoming wire guide wheel and outgoing line guide wheel, facilitates inlet wire and the outlet of plated metal line in electroplating bath.
Further, on electroplating bath, be also provided with pH meter and thermometer, be used for respectively monitoring pH value and the temperature value of electroplate liquid in electroplating bath.
Further, in order to dwindle electroplate liquid concentration polarization and in order to make the suspension amount of diamond in electroplate liquid keep constant amount, the inner bottom surface of described electroplating bath is also provided with air stirrer, by regulating air intake and electroplating time to regulate sand amount on metal wire surface.
Further, described conductive casters is provided with two, is connected, and is separately positioned on lead-in wire terminal and the leading-out terminal of electroplating bath after two conductive casterses are connected in parallel with power cathode, facilitates plated metal line discrepancy electroplating bath.
Further, in order to improve composite electroplating effect, described nickel plate is at least provided with two, and nickel plate is connected with positive source after being connected with nickel plate is parallel with one another, and is uniformly set at the below of described guide wheel.
Further, the lower tumbler of described every group of guide wheel is left side below upper block, the described plated metal line of S shape winding and the horizontal plane angle at 45 ° of electroplate liquid pressed on every two groups of guide wheels, by the regularly arranged mode of upper sand guide wheel and new-type winding mode, sand on metal wire surface is evenly distributed, realize metal wire and change sand on face in electroplate liquid, the inhomogeneous situation of sand in upper and lower surface while efficiently solving in metal wire matrix adopting suspension method sand.
Further, in order to improve upper sand speed, make diamond homodisperse composite deposite therein, improve the quality of sand on electroplating diamond wire saw, described diamond particles is plating nickel on surface clothing diamond, and adamantine particle diameter is 5-40um.
Further, described electroplate liquid is watt type plating solution, and described watt type plating solution comprises nickelous sulfate 250 ~ 350g/L, nickel chloride 30 ~ 35g/L, boric acid 35 ~ 40g/L, lauryl sodium sulfate 0.1g/L, Isosorbide-5-Nitrae-butynediols 1.0g/L.
Further, the pH value of described electroplate liquid is 3.5-5.5, and temperature is 45-70 DEG C.
Usefulness of the present utility model is: simple in structure, threading is easy, by the regularly arranged mode of upper sand guide wheel and new-type winding mode, sand on metal wire surface is evenly distributed, realizes metal wire and change sand on face in electroplate liquid, the inhomogeneous situation of sand in upper and lower surface while efficiently solving in metal wire matrix adopting suspension method sand, make diamond homodisperse composite deposite therein, improve the quality of sand on electroplating diamond wire saw, and can produce continuously, enhance productivity.
Brief description of the drawings
Fig. 1 is the utility model overall structure schematic diagram;
Fig. 2 is the direction of routing schematic diagram of metal wire on the each guide wheel of the utility model;
The implication of main Reference numeral in figure:
1-incoming wire guide wheel; 2-outgoing line guide wheel; 3-conductive casters; 4-upper block one; 5-upper block two; 6-lower tumbler one; 7-lower tumbler two; 8-nickel plate; 9-air stirrer; 10-metal wire; 11-electroplating bath; 12-thermometer; 13-pH meter.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is done to concrete introduction.
Fig. 1 is the utility model overall structure schematic diagram; Fig. 2 is the direction of routing schematic diagram of metal wire on the each guide wheel of the utility model;
As shown in Figure 1: the present embodiment is that one can improve the inhomogeneity upper sand device of sand on electroplating diamond wire saw, comprise electroplating bath 11, conductive casters 3, nickel plate 8, guide wheel, electroplate liquid containing diamond particles is housed in electroplating bath 11, conductive casters 3 is arranged on electroplating bath 11 edges, and be connected with power cathode, nickel plate 8 is arranged in conductive casters 3 below electroplating baths 11, and is connected with positive source; Guide wheel is arranged in electroplating bath 11, and guide wheel is provided with two groups, every group comprises upper and lower two identical guide wheels, two groups of guide wheels are pressed parallelogram and are arranged, the upper block of two groups is on same straight line, the lower tumbler of two groups is on same straight line, as shown in Figure 2: plated metal line 10 is pressed S shape and is wound around on two groups of guide wheels; Certainly, many group guide wheels also can be set as required, organize guide wheel more and arrange by parallelogram equally, organize all upper blocks of guide wheel more on same straight line, all lower tumblers are on same straight line, and plated metal line 10 is pressed S shape and is wound around on every two groups of guide wheels.
The present embodiment is respectively arranged with incoming wire guide wheel 1 and outgoing line guide wheel 2 above electroplating bath 11 two ends, facilitates inlet wire and the outlet of plated metal line 10 in electroplating bath 11; On electroplating bath 11, be provided with pH meter 13 and thermometer 12, be used for respectively monitoring pH value and the temperature value of electroplating bath 11 interior electroplate liquids; And in order to dwindle electroplate liquid concentration polarization and in order to make the suspension amount of diamond in electroplate liquid keep constant amount, inner bottom surface at electroplating bath 11 is also provided with air stirrer 9, by regulating air intake and electroplating time to regulate the metal wire 10 upper sand amounts in surface.
In the present embodiment, conductive casters 3 is provided with two, is connected, and is separately positioned on lead-in wire terminal and the leading-out terminal of electroplating bath 11 after two conductive casterses 3 are connected in parallel with power cathode, facilitates plated metal line discrepancy electroplating bath 11; In order to improve composite electroplating effect, the nickel plate 8 in the present embodiment is provided with two, is connected, and is uniformly set at the below of described guide wheel after two nickel plate 8 connections parallel with one another with positive source; Certainly, polylith nickel plate 8 also can be set as required, between nickel plate 8 and nickel plate 8, after parallel with one another connection, be connected with positive source, and be uniformly set at the below of described guide wheel.
The lower tumbler of every group of guide wheel of the present embodiment is left side below upper block, on two groups of guide wheels, press the plated metal line 10 of S shape winding and the horizontal plane angle at 45 ° of electroplate liquid, by the regularly arranged mode of upper sand guide wheel and new-type winding mode, the metal wire 10 upper sand in surface are evenly distributed, realize metal wire 10 and change sand on face in electroplate liquid, the inhomogeneous situation of sand in upper and lower surface while efficiently solving in metal wire 10 matrix adopting suspension methods sand; In order to improve upper sand speed, make diamond homodisperse composite deposite therein, improve the quality of sand on electroplating diamond wire saw, the diamond particles of the present embodiment is plating nickel on surface clothing diamond, and adamantine particle diameter is 5-40um; Meanwhile, the present embodiment electroplate liquid used is watt type plating solution, and watt type plating solution comprises nickelous sulfate 250g/L, nickel chloride 30g/L, boric acid 35g/L, lauryl sodium sulfate 0.1g/L, Isosorbide-5-Nitrae-butynediols 1.0g/L; And, nickelous sulfate wherein can also be increased to 250 ~ 350g/L, nickel chloride are increased to 30 ~ 35g/L, boric acid is increased to 35 ~ 40g/L; The pH value of electroplate liquid is 3.5-5.5, and temperature is 45-70 DEG C.
When work, metal wire 10 is pulled to electroplating bath 11 tops, two ends from incoming wire guide wheel 1, change after direction through conductive casters 3, enter electroplating bath 11, in electroplating bath 11, metal wire 10 is pressed S shape from upper block 1, lower tumbler 1, upper block 25,27 liang of group guide wheels of lower tumbler successively and is wound around and mistake, then is drawn out from outgoing line guide wheel 2 after conductive casters 3 changes direction.
The utility model is simple in structure, threading is easy, by the regularly arranged mode of upper sand guide wheel and new-type winding mode, sand on metal wire surface is evenly distributed, realizes metal wire and change sand on face in plating solution, the inhomogeneous situation of sand in upper and lower surface while efficiently solving in metal wire matrix adopting suspension method sand, make diamond homodisperse composite deposite therein, improve the quality of sand on electroplating diamond wire saw, and can produce continuously, enhance productivity.
More than show and described general principle of the present utility model, principal character and advantage; the technical staff of the industry should understand; above-described embodiment does not limit the utility model in any form; all employings are equal to replaces or technical scheme that the mode of equivalent transformation obtains, all drops in protection domain of the present utility model.
Claims (10)
1. one kind can be improved the inhomogeneity upper sand device of sand on electroplating diamond wire saw, it is characterized in that, comprise electroplating bath, conductive casters, nickel plate, guide wheel, electroplate liquid containing diamond particles is housed in described electroplating bath, described conductive casters is arranged on electroplating bath edge, and be connected with power cathode, described nickel plate is arranged in the electroplating bath of conductive casters below, and is connected with positive source; Described guide wheel is arranged in electroplating bath, and described guide wheel is at least provided with two groups, every group comprises upper and lower two identical guide wheels, every two groups of guide wheels are pressed parallelogram and are arranged, the upper block of every group is on same straight line, the lower tumbler of every group is on same straight line, and plated metal line is pressed S shape and is wound around on every two groups of guide wheels.
2. one according to claim 1 can improve the inhomogeneity upper sand device of sand on electroplating diamond wire saw, it is characterized in that, the top at described electroplating bath two ends is respectively arranged with incoming wire guide wheel and outgoing line guide wheel.
3. one according to claim 1 and 2 can improve the inhomogeneity upper sand device of sand on electroplating diamond wire saw, it is characterized in that, is also provided with pH meter and thermometer on electroplating bath.
4. one according to claim 1 and 2 can improve the inhomogeneity upper sand device of sand on electroplating diamond wire saw, it is characterized in that, the inner bottom surface of described electroplating bath is also provided with air stirrer.
5. one according to claim 1 can improve the inhomogeneity upper sand device of sand on electroplating diamond wire saw, it is characterized in that, described conductive casters is provided with two, is connected, and is separately positioned on lead-in wire terminal and the leading-out terminal of electroplating bath after two conductive casterses are connected in parallel with power cathode.
6. one according to claim 1 can improve the inhomogeneity upper sand device of sand on electroplating diamond wire saw, it is characterized in that, described nickel plate is at least provided with two, and nickel plate is connected with positive source after being connected with nickel plate is parallel with one another, and is uniformly set at the below of described guide wheel.
7. one according to claim 1 can improve the inhomogeneity upper sand device of sand on electroplating diamond wire saw, it is characterized in that, the lower tumbler of described every group of guide wheel is left side below upper block, the described plated metal line of S shape winding and the horizontal plane angle at 45 ° of electroplate liquid pressed on every two groups of guide wheels.
8. one according to claim 1 can improve the inhomogeneity upper sand device of sand on electroplating diamond wire saw, it is characterized in that, described diamond particles is plating nickel on surface clothing diamond, and adamantine particle diameter is 5-40um.
9. one according to claim 1 can improve the inhomogeneity upper sand device of sand on electroplating diamond wire saw, it is characterized in that, described electroplate liquid is watt type plating solution.
10. can improve the inhomogeneity upper sand device of sand on electroplating diamond wire saw according to the one described in claim 1 or 9, it is characterized in that, the pH value of described electroplate liquid is 3.5-5.5, and temperature is 45-70 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521114871.2U CN205258645U (en) | 2015-12-30 | 2015-12-30 | Can improve last sand device that electroplated diamond wire saw went up sand homogeneity |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521114871.2U CN205258645U (en) | 2015-12-30 | 2015-12-30 | Can improve last sand device that electroplated diamond wire saw went up sand homogeneity |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205258645U true CN205258645U (en) | 2016-05-25 |
Family
ID=56000183
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521114871.2U Active CN205258645U (en) | 2015-12-30 | 2015-12-30 | Can improve last sand device that electroplated diamond wire saw went up sand homogeneity |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205258645U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106245098A (en) * | 2016-08-15 | 2016-12-21 | 江苏兴达钢帘线股份有限公司 | A kind of device producing electroplating diamond wire saw |
| CN107119307A (en) * | 2017-05-18 | 2017-09-01 | 杨凌美畅新材料有限公司 | A kind of electroplated diamond Wiring technology groove baffle plate |
| CN107675234A (en) * | 2017-10-30 | 2018-02-09 | 长沙岱勒新材料科技股份有限公司 | The preparation method and device of diamond fretsaw |
| CN109321958A (en) * | 2018-11-30 | 2019-02-12 | 天津鑫凯建业科技有限公司 | A kind of efficient sand device of electroplating diamond wire saw |
| CN111101182A (en) * | 2020-03-23 | 2020-05-05 | 江苏聚成金刚石科技有限公司 | Method for improving sanding uniformity of plated diamond in online saw production process |
| CN114941167A (en) * | 2022-05-07 | 2022-08-26 | 安徽亚珠金刚石股份有限公司 | Even sand device of going up of diamond production coping saw |
-
2015
- 2015-12-30 CN CN201521114871.2U patent/CN205258645U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106245098A (en) * | 2016-08-15 | 2016-12-21 | 江苏兴达钢帘线股份有限公司 | A kind of device producing electroplating diamond wire saw |
| CN107119307A (en) * | 2017-05-18 | 2017-09-01 | 杨凌美畅新材料有限公司 | A kind of electroplated diamond Wiring technology groove baffle plate |
| CN107675234A (en) * | 2017-10-30 | 2018-02-09 | 长沙岱勒新材料科技股份有限公司 | The preparation method and device of diamond fretsaw |
| CN109321958A (en) * | 2018-11-30 | 2019-02-12 | 天津鑫凯建业科技有限公司 | A kind of efficient sand device of electroplating diamond wire saw |
| CN111101182A (en) * | 2020-03-23 | 2020-05-05 | 江苏聚成金刚石科技有限公司 | Method for improving sanding uniformity of plated diamond in online saw production process |
| CN114941167A (en) * | 2022-05-07 | 2022-08-26 | 安徽亚珠金刚石股份有限公司 | Even sand device of going up of diamond production coping saw |
| CN114941167B (en) * | 2022-05-07 | 2023-06-20 | 安徽亚珠金刚石股份有限公司 | Uniform sand feeding device for diamond production wire saw |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205258645U (en) | Can improve last sand device that electroplated diamond wire saw went up sand homogeneity | |
| CN205258641U (en) | High -efficient production electroplated diamond wire saw's device | |
| CN106086961B (en) | Method for processing parts based on supercritical fluid 3D electrodeposition | |
| CN203034117U (en) | Sand feeding device of electroplated diamond wire saw | |
| CN106283163B (en) | Produce the upper sand launder and its application method of composite plating diamond wire | |
| CN104607734B (en) | Auxiliary anode mask micro electrolytic machining array micro-pit system and method | |
| CN104120469B (en) | Neodymium iron boron magnetic body method for electroplating nickel | |
| CN103600144A (en) | Method and device for electrolytic machining of massive array tiny pits through wedge-shaped runner | |
| CN203096206U (en) | Vertical sand feeding electroplating diamond wire sawing device | |
| CN204714934U (en) | Wire copper facing equipment | |
| CN103243363A (en) | Locally-electroplating mold | |
| CN102560606A (en) | Nanodiamond micro powder composite chromed pump cylinder, production technology and production device | |
| CN204550732U (en) | A kind of can the high efficient horizontal electrolytic copper device of even feed liquor | |
| CN204918814U (en) | Diamond wire saw's device is electroplated in preparation | |
| CN210529087U (en) | Sand feeding device of diamond wire saw | |
| CN204058637U (en) | A kind of micro electric coating apparatus of short run pcb board | |
| CN208023094U (en) | Sand launder on a kind of electroplated diamond line | |
| CN202175732U (en) | Gold plating hanging tool | |
| CN213113551U (en) | Compact type high-speed diamond wire thickening equipment | |
| CN204752883U (en) | Electroplate frid and plate homogeneity improvement device | |
| CN211471608U (en) | Laboratory operation platform for electroplating process | |
| CN110055568B (en) | Manufacturing device and using method of segmented electroplated diamond cutting line and cutting line | |
| CN202482465U (en) | Nanometer diamond micro powder composite chromium plating pump cylinder | |
| CN204097586U (en) | Multifunctional electrolysis slot device | |
| CN204455338U (en) | For the electroplating clamp of printed circuit board (PCB) |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Taizhou Xingda special wire rope Co.,Ltd. Assignor: JIANGSU XINGDA STEEL CORD Co.,Ltd. Contract record no.: X2021320000017 Denomination of utility model: A sanding device for improving sanding uniformity of electroplated diamond wire saw Granted publication date: 20160525 License type: Common License Record date: 20210129 |
|
| EE01 | Entry into force of recordation of patent licensing contract |