Laminating condensation material
Technical field
The utility model relates to multilayer materials field, be specially adapted to medical treatment and with the product scope that directly need contact with human body skin, particularly relate to a kind of laminating condensation material.
Background technology
In medicine equipment, outdoor exercises field, for the material directly or indirectly contacted with human body skin, as lung ventilator headgear, vamps of sport shoes, shoe-pad etc., the material layer compound of multilayer different performance is usually adopted to make.At present, the common laminating condensation material being mainly textile-sponge-textile with the composite material that human body skin directly or indirectly contacts, and attaching process is mainly divided into two kinds: fire pastes and sticker.
Fire paste be a kind of by even flame ground calcination sponge, make sponge top layer reach molten condition after, by textile and the smooth attaching process pressed together of sponge melting layer.Sticker is the technique being bonded sponge and textile material, heat-treated simultaneously each layer of fitting by glue or glued membrane.Adopt this two kinds of attaching process, respond well composite material of fitting can be obtained.But, also there is many limitation, be mainly manifested in the following aspects:
First, adopt fire to paste or the composite material prepared of sticker, owing to there is year glue-line or sponge surface melting or one deck hard melting face can be formed after heating, the gas permeability effect of material is affected, affect the comfort level of product, and then limit the application of product;
Secondly, adopt the composite material that fire pastes or prepared by sticker, because layers of material fits tightly together, carrying out in the die-cut edge sealing processing procedure of ultrasonic wave, inner layer material such as sponge participates in edge sealing together with superficial layer, causes inner layer material degree of participation high, causes edge of materials to harden, affect the comfort level of product, and then limit the application of product;
Secondly, due to large, the required production equipment energy consumption of fire pastes, sticker prepares composite material production complexity, complex operation, manpower demand greatly, cause the production cost of composite material high; And fire pastes or sticker is prepared composite material and easily caused environmental pollution, therefore not environmentally;
In addition, non-woven fabrics, textile material etc. do not paste by fire, sticker mode is fitted, and causes the development of composite material to be restricted.
Utility model content
The purpose of this utility model is to provide a kind of laminating condensation material, is intended to solve that the edge that the composite material prepared of prior art occurs hardens, poor air permeability, complex manufacturing, cost are high and problem not environmentally.
The utility model realizes like this, a kind of laminating condensation material, comprise the superficial layer, bottom surface layer and the sandwich of layers that set gradually, described laminating condensation material is distributed with edge sealing hole, the wall surface of the hole in described edge sealing hole has welding edge sealing ring, described superficial layer is connected by described welding edge sealing ring with described bottom surface layer, and described superficial layer, sandwich of layers and bottom surface layer are by the laminating of described edge sealing hole.
The laminating condensation material that the utility model provides, first, described laminating condensation material is distributed with edge sealing hole, improves the gas permeability of described laminating condensation material, improve the comfort level of product;
Secondly, described superficial layer is connected by described edge sealing hole with described bottom surface layer, and described superficial layer, sandwich of layers and bottom surface layer are fitted by described edge sealing hole, on the one hand, the stable laminating of described superficial layer, sandwich of layers and bottom surface layer can be ensured, prevent described laminating condensation material from dislocation and distortion occurring; On the other hand, described superficial layer, sandwich of layers and bottom surface layer are linked together by described edge sealing hole by the utility model, the site area occupied due to edge sealing hole described in described laminating condensation material is less, therefore, follow-up carry out ultrasonic wave die-cut edge sealing process time, the degree of participation of fusion sandwich of layers can be reduced significantly, effectively improve edge sealing harden problem, obtain overall soft edge sealing effect.Concrete, when edge sealing position is positioned at outside described edge sealing hole, smooth, soft edge sealing effect can be obtained; When edge sealing position is through described edge sealing hole, only there will be the edge sealing effect of out-of-flatness, band edge sealing ring at described edge sealing hole place, thus the overall edge sealing effect of described laminating condensation material is improved significantly.
Again, laminating condensation material described in the utility model, described sandwich of layers can select the Rotating fields of various material, and the product scope of laminating condensation material can be expanded, as described in superficial layer and/ground floor adopt textile layer or layer of nonwoven material; Described sandwich of layers optionally adopts sponge, textile material, leather substance, plastic material, nonwoven cloth material, silica gel material etc.
In addition, the setting in described edge sealing hole, gives the three-dimensional feel that described laminating condensation material is abundant, makes product have more characteristic.
Accompanying drawing explanation
Fig. 1 is the perspective view of the laminating condensation material that the utility model provides;
Fig. 2 is the cross-sectional view of the laminating condensation material that the utility model provides;
Fig. 3 is the perspective view of being carried out the laminating condensation material of edge sealing process by edge sealing line that the utility model embodiment provides.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
Composition graphs 1-3, the utility model embodiment provides a kind of laminating condensation material, comprise the superficial layer 1, sandwich of layers 2 and the bottom surface layer 3 that set gradually, described laminating condensation material is distributed with edge sealing hole 4, the wall surface of the hole in described edge sealing hole 4 has welding edge sealing ring 41, described superficial layer 1 is connected by described welding edge sealing ring 41 with described bottom surface layer 3, and described superficial layer 1, sandwich of layers 2 and bottom surface layer 3 are fitted by described edge sealing hole 4, as shown in Figure 1.
Concrete, while the utility model embodiment forms described edge sealing hole 4 on stacked described superficial layer 1, sandwich of layers 2 and described bottom surface layer 3, the material of described superficial layer 1 and described bottom surface layer 3 is carried out fusing formation fusion point 411, as shown in Figure 2.All fusion points 411 in described edge sealing hole 4 surround described welding edge sealing ring 41 jointly, thus described sandwich of layers 2 laminating are wrapped in surfacing (described superficial layer 1 and described bottom surface layer 3).Reach the object of described superficial layer 1, sandwich of layers 2 and described bottom surface layer 3 being carried out stacked pressing thus.By the described laminating condensation material that the method obtains, the stable laminating of described superficial layer 1, sandwich of layers 2 and bottom surface layer 3 can be ensured, prevent described laminating condensation material from dislocation and distortion occurring.
As preferred embodiment, the edge surface of described laminating condensation material has edge sealing line 5, and described superficial layer 1 is connected by described edge sealing line 5 with the edge of described bottom surface layer 3, as shown in Figure 3.Thus, by superficial layer 1 and described bottom surface layer 3 in the connection of edge, described sandwich of layers 2 is stashed completely, obtains laminating condensation material that is specious, the overall edge sealing excellent effect in edge.Concrete, when described edge sealing line 5 (i.e. edge sealing position) be positioned at described edge sealing hole 4 outer time, smooth, soft edge sealing effect can be obtained; When described edge sealing line 5 (i.e. edge sealing position) is through described edge sealing hole 4, only there will be the edge sealing effect of out-of-flatness, band edge sealing ring at described edge sealing hole 4 place.The edge sealing obtained thus, the degree of participation of fusion sandwich of layers significantly reduces, thus the overall edge sealing effect of described laminating condensation material is improved significantly, significantly reduces the problem that edge hardens.The shape of product that described in the utility model embodiment, edge sealing line 5 can obtain according to actual needs is arranged.
Concrete, in the utility model embodiment, selecting of described layers of material, can select according to actual needs.In order to meet medicine equipment and outdoor exercises product, comfortable, the safe requirement particularly directly or indirectly contacting the laminating condensation material of skin, as preferred embodiment, described superficial layer 1 is textile layer or layer of nonwoven material; And/or
Described sandwich of layers 2 is at least one deck in sponge material layer, textile layer, leather material, plastic material layer, layer of nonwoven material, silica gel material layer; And/or
Described bottom surface layer 3 is textile layer or layer of nonwoven material.
Described superficial layer 1 and described bottom surface layer 3 are identical or different material layer.As preferred embodiment, in order to improve described superficial layer 1 and the fusion effect of described bottom surface layer 3 at described welding edge sealing ring 41 place, described superficial layer 1 is identical material layer with described bottom surface layer 3.
As specific embodiment, described layer of nonwoven material includes but not limited to polyester material layer and nylon material layer.
As a specific embodiment, described superficial layer 1, bottom surface layer 3, sandwich of layers 2 are textile layer, and described laminating condensation material is pure textile fabric.
In the utility model embodiment, the number of plies of described sandwich of layers 2, can be set to single layer structure or sandwich construction according to the different purposes of described laminating condensation material.Further, when described sandwich of layers 2 is sandwich construction, the stacked realization of the Rotating fields of one or more different materials can be adopted.
In the utility model embodiment, the pore structure that described edge sealing hole 4 is formed when to be described superficial layer 1 is connected with described bottom surface layer 3 fusion, described edge sealing hole 4 is at the weld formation welding edge sealing ring 41 of superficial layer 1 and described bottom surface layer 3.Described superficial layer 1, sandwich of layers 2 and bottom surface layer 3 are fit together by described edge sealing hole 4 by the utility model embodiment, edge sealing process has all been carried out in all described edge sealing hole 4 of described laminating condensation material while laminating, described sandwich of layers 2 is stashed, makes whole product specious.The wall surface of the hole of the utility model embodiment indication refers to the wall forming described edge sealing hole 4.
In the utility model embodiment, the thickness of described laminating condensation material can be arranged according to actual needs.As preferred embodiment, the thickness of described laminating condensation material is 0.5-20 millimeter, specifically can be 0.5 millimeter, 1 millimeter, 5 millimeters, 10 millimeters, 15 millimeters, 20 millimeters.
The laminating condensation material that the utility model embodiment provides, first, described laminating condensation material is distributed with edge sealing hole, improves the gas permeability of described laminating condensation material, improve the comfort level of product;
Secondly, described superficial layer is connected by the fusion of described edge sealing hole with described bottom surface layer, described superficial layer, sandwich of layers and bottom surface layer are by the laminating of described edge sealing hole, on the one hand, the stable laminating of described superficial layer, sandwich of layers and bottom surface layer can be ensured, prevent described laminating condensation material from dislocation and distortion occurring; On the other hand, described superficial layer, sandwich of layers and bottom surface layer are linked together by edge sealing hole by the utility model, the site area occupied due to edge sealing hole described in described laminating condensation material is less, therefore, described sandwich of layers laminating site area obviously diminishes, follow-up carry out ultrasonic wave die-cut edge sealing process time, the degree of participation of described sandwich of layers can be reduced significantly, effectively improve edge sealing harden problem, obtain overall soft edge sealing effect.Concrete, when edge sealing position is positioned at outside described edge sealing hole, smooth, soft edge sealing effect can be obtained; When edge sealing position is through described edge sealing hole, only there will be the edge sealing effect of out-of-flatness, band edge sealing ring at described edge sealing hole place, thus the overall edge sealing effect of described laminating condensation material is improved significantly.
Again, laminating condensation material described in the utility model, described sandwich of layers can select the Rotating fields of various material, and the product scope of laminating condensation material can be expanded, as described in superficial layer and/ground floor adopt textile layer or layer of nonwoven material; Described sandwich of layers optionally adopts sponge, textile material, leather substance, plastic material, nonwoven cloth material, silica gel material etc.
In addition, the setting in described edge sealing hole, gives the three-dimensional feel that described laminating condensation material is abundant, makes product have more characteristic.
The laminating condensation material that the utility model embodiment provides, application is extensive, may be used for medical instruments field, as lung ventilator headgear, also may be used for outdoor exercises field, as vamps of sport shoes, shoe-pad etc.
Be described below in conjunction with specific embodiment.
Embodiment 1
A kind of laminating condensation material, comprise the superficial layer, bottom surface layer and the sandwich of layers that set gradually, described laminating condensation material is distributed with edge sealing hole, the wall surface of the hole in described edge sealing hole has welded ring, described superficial layer is connected by described welded ring fusion with described bottom surface layer, and described superficial layer, sandwich of layers and bottom surface layer are by the laminating of described edge sealing hole; Wherein, described superficial layer and described bottom surface layer are nylon material, and described sandwich of layers is silica gel.
Embodiment 2
A kind of laminating condensation material, comprise the superficial layer, bottom surface layer and the sandwich of layers that set gradually, described laminating condensation material is distributed with edge sealing hole, the wall surface of the hole in described edge sealing hole has welded ring, described superficial layer is connected by described welded ring fusion with described bottom surface layer, and described superficial layer, sandwich of layers and bottom surface layer are by the laminating of described edge sealing hole; Wherein, described superficial layer and described bottom surface layer are polyester material, and described sandwich of layers is sponge.
Embodiment 3
A kind of laminating condensation material, comprise the superficial layer, bottom surface layer and the sandwich of layers that set gradually, described laminating condensation material is distributed with edge sealing hole, the wall surface of the hole in described edge sealing hole has welded ring, described superficial layer is connected by described welded ring fusion with described bottom surface layer, and described superficial layer, sandwich of layers and bottom surface layer are by the laminating of described edge sealing hole; Wherein, described superficial layer and described bottom surface layer are textile material, and described sandwich of layers is silica gel.
Embodiment 4
A kind of laminating condensation material, comprise the superficial layer, bottom surface layer and the sandwich of layers that set gradually, described laminating condensation material is distributed with edge sealing hole, the wall surface of the hole in described edge sealing hole has welded ring, described superficial layer is connected by described welded ring fusion with described bottom surface layer, and described superficial layer, sandwich of layers and bottom surface layer are by the laminating of described edge sealing hole; Wherein, described superficial layer, described sandwich of layers and described bottom surface layer are textile material.
Embodiment 5
A kind of laminating condensation material, comprise the superficial layer, bottom surface layer and the sandwich of layers that set gradually, described laminating condensation material is distributed with edge sealing hole, the wall surface of the hole in described edge sealing hole has welded ring, described superficial layer is connected by described welded ring fusion with described bottom surface layer, and described superficial layer, sandwich of layers and bottom surface layer are by the laminating of described edge sealing hole; Wherein, described superficial layer is non-woven material and described bottom surface layer is textile material, and described sandwich of layers is sponge.
Comparative example 1
A kind of fire pastes material, comprise superficial layer, bottom surface layer and the sandwich of layers of drawing together and setting gradually, wherein, described superficial layer and bottom surface layer are textile material, described intermediate layer is sponge material, and described superficial layer and described bottom surface layer paste process by fire and fit with described sandwich of layers.
Comparative example 2
A kind of sticker material, comprise superficial layer, bottom surface layer and the sandwich of layers of drawing together and setting gradually, wherein, described superficial layer and bottom surface layer are textile material, described intermediate layer is sponge material, and described superficial layer and described bottom surface layer paste process by fire and fit with described sandwich of layers.
After the laminated material provided by described embodiment 1-5 and comparative example 1-2 carries out the die-cut process of ultrasonic wave, test its edge sealing effect, method of testing adopts the 1 inch polytetrafluoroethylene film of electrodynamic type sharp edge tester GT-003 to 0.05mm thickness to scratch, test laminated material sharp edges degree, concrete method of testing is: be attached to by polytetrafluoroethylene film on electrodynamic type sharp edge tester mandrel, make mandrel along the touched edge rotating 360 degrees of testing sample, the length that checkout polytetrafluoroethylene film is cut by testing sample.
Test effect is with the display of cut length, and result is as shown in table 1 below:
Table 1
From table 1, adopt laminating condensation material described in the utility model embodiment, its cut length can be low to moderate 2mm, pastes or sticker laminating condensation material compares with fire, described in the utility model embodiment, laminating condensation material has the edge of more soft comfortable, its edge sealing excellent effect.
Laminating condensation material, not only appearance looks elegant described in the utility model embodiment, and gas permeability is strong.The more important thing is, due in laminating condensation material described in the utility model embodiment, it is low that described sandwich of layers participates in ultrasonic wave edge sealing degree, therefore, have good edge sealing effect, its edge softness, comfort level are high, are suitable for medical field, outdoor exercises field, be particularly useful for making the composite material product having with skin and directly or indirectly contact, as wrister, vamps of sport shoes, shoe-pad, lung ventilator headgear etc.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.