CN205185474U - Multilayer flame composite structure based on servo control - Google Patents
Multilayer flame composite structure based on servo control Download PDFInfo
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- CN205185474U CN205185474U CN201520836894.8U CN201520836894U CN205185474U CN 205185474 U CN205185474 U CN 205185474U CN 201520836894 U CN201520836894 U CN 201520836894U CN 205185474 U CN205185474 U CN 205185474U
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- 239000002131 composite material Substances 0.000 title claims abstract description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 241
- 239000004744 fabric Substances 0.000 claims abstract description 200
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000002347 injection Methods 0.000 claims abstract description 19
- 239000007924 injection Substances 0.000 claims abstract description 19
- 239000000835 fiber Substances 0.000 claims description 58
- 239000002994 raw material Substances 0.000 claims description 41
- 238000005520 cutting process Methods 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 abstract description 24
- 238000012545 processing Methods 0.000 abstract description 13
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 40
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- 150000001875 compounds Chemical class 0.000 description 13
- 230000004048 modification Effects 0.000 description 13
- 238000012986 modification Methods 0.000 description 13
- 230000005540 biological transmission Effects 0.000 description 10
- 238000012546 transfer Methods 0.000 description 8
- 230000006872 improvement Effects 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000006798 recombination Effects 0.000 description 5
- 238000005215 recombination Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000005253 cladding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 230000010358 mechanical oscillation Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 241000167854 Bourreria succulenta Species 0.000 description 1
- 235000019693 cherries Nutrition 0.000 description 1
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- 238000011160 research Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a multilayer flame composite structure based on servo control, it includes drop feed mechanism, flame composite structure and receiving agencies, be provided with basic unit's cloth ware and a plurality of fabric cloth ware that rises that rises among the drop feed mechanism, the flame composite structure is including the main frame, is provided with manyly to the water cooled rolls among the main frame, and arbitrary a pair of water cooled rolls rises rather than the fabric that corresponds and is provided with a flame injection apparatus between the cloth ware respectively, the fabric rises by cloth ware and basic unit and rises by the cloth ware and correspond respectively and be provided with servo draw gear, the water cooled rolls is all controlled through servo motor, pull servo motor electric connection each other among servo motor and the servo traction system, adopt above -mentioned technical scheme's multilayer flame composite structure based on servo control, the synchronous processing of structural configuration in order to realize multilayer combined material of its each mechanism of accessible to make its applicable high efficiency in complicated combined material produce.
Description
Technical field
The present invention relates to a kind of textile processing device, especially a kind of based on servo-controlled multilayer flame composite structure.
Background technology
Flame assembly machine is the process equipment emerged along with the deep processing of yarn fabric in recent years, and it is applicable to the Material cladding such as sponge and other textile, nonwoven articles, lint, cock skin suede; Flame assembly machine makes jointing material with spongiosum in the course of the work, adopts flame to spray and makes its surface high-temp melt rear and other Material cladding.The material that compound is good has the advantages such as fast globality is strong, good hand touch, resistance to dry-cleaning, washing.Mainly materials at two layers compound before the industry such as clothes, furniture, and sponge gets more and more at the consumption of the 3-layer composite material of centre now, but produce combination process and there is no large improvement, at present still based on the two-layer flame assembly machine of single burner structure, compound tense needs to make two bites at a cherry, but the control deviation of the material tension of twice recombination process, flame emitted dose is larger, cause the amount of recovery after twice flame compound different, make material wrinkling, so not only production efficiency is low, and composite quality can not be guaranteed.In order to solve the problem, scientific and technical personnel's constantly research and discovery of R&D institution, develops three layers of flame assembly machine of two burner, although make some progress technically, still there is the technical problem not yet overcome in practice.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of flame assembly machine structure for textile Compound Machining, and it can keep the constant control of material tension in process.
For solving the problems of the technologies described above, the present invention relates to a kind of based on servo-controlled multilayer flame composite structure, it includes discharge mechanism, flame assembly machine structure and receiving mechanism; The basic unit's Cloth take-up device for placing basic unit's raw material is provided with among described discharge mechanism, and multiple fabric Cloth take-up device for placing fabric fibre; Described flame assembly machine structure includes mainframe, is provided with multipair water cooled rolls among mainframe, and every a pair water cooled rolls is made up of two water cooled rolls respect to one another, the fabric Cloth take-up device one_to_one corresponding in multipair water cooled rolls and discharge mechanism; A flame injection device is respectively arranged with between any pair water cooled rolls and the fabric Cloth take-up device corresponding to it; Described receiving mechanism includes wind-up roll; Among described discharge mechanism, each fabric Cloth take-up device and basic unit's Cloth take-up device respectively correspondence are provided with servo draw-gear, servo draw-gear includes multiple carry-over pinch rolls, and among servo draw-gear, at least one carry-over pinch rolls is driven by traction servomotor; Basic unit's raw material on described basic unit Cloth take-up device, and the fabric fibre on fabric Cloth take-up device all extends among flame assembly machine structure by carry-over pinch rolls; Among described flame assembly machine structure, each water cooled rolls is all controlled by servomotor, and the traction servomotor among described servomotor and servo trailer system is electrically connected to each other.
As a modification of the present invention, among described discharge mechanism, each carry-over pinch rolls in the servo draw-gear that basic unit's Cloth take-up device and multiple fabric Cloth take-up device are corresponding respectively are all controlled by traction servomotor.Adopt above-mentioned design, its by multiple by the carry-over pinch rolls that control of traction servomotor to carry out stable traction transmission process to basic unit's raw material/fabric fibre, promoted to make basic unit's raw material or the transfer rate of fabric fibre in traction transmitting procedure, and the tension stability of corresponding raw material is improved, thus make the working (machining) efficiency of flame combination process, and the end product quality of product all can be able to remarkable lifting.
As a modification of the present invention, among described discharge mechanism, basic unit's Cloth take-up device and fabric Cloth take-up device included Pneuamtic deviation rectifier and open-width apparatus among corresponding respectively servo draw-gear, described open-width apparatus includes rubber exasperate roller and metal cutting roller; Described Pneuamtic deviation rectifier, rubber exasperate roller and metal cutting roller are set up successively along line direction before raw material.Adopt above-mentioned design, it is by the setting of Pneuamtic deviation rectifier, basic unit's raw material/fabric fibre is made to remain on the transmission direction of setting in transmitting procedure in real time, offset in transmitting procedure to avoid it, thus cause basic unit's raw material and fabric fibre to miss one another, even make to produce and interrupt; Simultaneously, rubber exasperate roller among open-width apparatus and metal cutting roller can carry out open-width process to basic unit's raw material/fabric fibre, to make the structure of its inside more loose and even, thus all degree of the thickness of the finished product after flame Combined Processing and finished product internal structure all can be effectively controlled.
As a modification of the present invention, include basic unit's Cloth take-up device among described discharge mechanism, for placing the first fabric Cloth take-up device of the first fabric fibre and the second fabric Cloth take-up device for placing the second fabric fibre; Include the first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls that in the vertical direction distributes successively among described flame assembly machine structure, wherein, the first water cooled rolls contacts with the second water cooled rolls, and the second water cooled rolls contacts with the 3rd water cooled rolls; The front end of described first water cooled rolls and the second water cooled rolls is provided with the first flame injection device, it is corresponding with the first fabric Cloth take-up device, the front end of described second water cooled rolls and the 3rd water cooled rolls is provided with the second flame injection device, and it is corresponding with the second fabric Cloth take-up device.Adopt above-mentioned design, its vibrational power flow by the first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls that contact successively forms two pairs of water cooled rolls, i.e. the first water cooled rolls and the second water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls; Above-mentioned two pairs of water cooled rolls coordinate the position of fabric Cloth take-up device and flame injection device and quantity to arrange, it is realizing the processing of three layers of flame composite, the weight of equipment and layout structure can be made to be simplified, thus make the application's Flame composite structure achieve good light-weight technologg and cost control.
As a modification of the present invention, described first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls are interconnected with one another; Stepping lowering or hoisting gear is provided with among described mainframe, it includes the upper hydraulic cylinder be arranged on above the first water cooled rolls, and the lower cylinder be arranged on below the 3rd water cooled rolls, the push rod of upper hydraulic cylinder and lower cylinder all vertically extends, and it is interconnected with the first water cooled rolls and the 3rd water cooled rolls respectively.Adopt above-mentioned design, it is by the integral structure of the first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls, and the setting of stepping lowering or hoisting gear, and the position of the first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls in the vertical direction can be adjusted.The pulling force produced for basic unit's raw material/fabric fibre under differing heights position due to multiple water cooled rolls can change, so, the lifting of above-mentioned multiple water cooled rolls arranges and multiple water cooled rolls can be made to carry out the adjustment of height and position according to the difference of corresponding raw material required tension force in process, optimum tension state can be remained on to make basic unit's raw material and fabric fibre and be able to compound, thus make the quality of finished product be able to further lifting.
As a modification of the present invention, described first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls include the running roller for contacting with basic unit's raw material and fabric fibre, and are arranged on the roll shaft of running roller both sides; The both sides of described first water cooled rolls and the 3rd water cooled rolls are respectively arranged with support end block, and it is connected by bearing with between the first water cooled rolls with the roll shaft of the 3rd water cooled rolls; Include two upper hydraulic cylinders and two lower cylinder in described stepping lowering or hoisting gear, its push rod is connected among the support end block on the first water cooled rolls and the 3rd water cooled rolls both sides roll shaft respectively.Adopt above-mentioned design, it, by supporting the setting of end block, makes stepping lowering or hoisting gear while the stable elevation realizing multiple water cooled rolls, avoids its rotation for water cooled rolls to impact, receive interference to make the compound of raw material.
As a modification of the present invention, described upper hydraulic cylinder and lower cylinder are connected on the support end block of the first water cooled rolls and the 3rd water cooled rolls both sides respectively by the set bolt being arranged on its push rod end; Be provided with elastomeric spring on described set bolt, the two ends of elastomeric spring are individually fixed in the end face of the hydraulic cylinder push rod corresponding to it, and on the end face of support end block corresponding to it.Adopt above-mentioned design, it arranges by set bolt the connective stability improving hydraulic cylinder and support between end block; Meanwhile, water cooled rolls carries out in the process be elevated, and it is absorbed the mechanical oscillation that hydraulic cylinder and water cooled rolls work produce by elastomeric spring, thus makes the stability of multiple water cooled rolls in lifting process and control accuracy all can be able to remarkable improvement.
As a modification of the present invention, the first gear, the second gear and the 3rd gear is respectively arranged with on the roll shaft of described first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls both sides, be provided with the 4th gear and the 5th gear between first gear and the second gear, between the second gear and the 3rd gear, be provided with the 6th gear and the 7th gear; Described first water cooled rolls and the both sides of the second water cooled rolls are provided with head rod part and are connected end block with first, and described second water cooled rolls is provided with the second connecting rod with the both sides of the 3rd water cooled rolls and is connected end block with second.Be connected by head rod part between described first gear with the 4th gear, the first gear is meshed with the 4th gear; Described second gear, the 4th gear and the 5th gear are all arranged on the first connection end block, wherein, 4th gear is meshed with the 5th gear, and the 5th gear is meshed with the second gear, and the second gear, the 4th gear and the 5th gear become angular distribution on the first connection end block; Described second gear, the 6th gear and the 7th gear are all arranged on the second connection end block, wherein, second gear is meshed with the 6th gear, and the 6th gear is meshed with the 7th gear, and the second gear, the 6th gear and the 7th gear become angular distribution on the second connection end block; Described 7th gear is connected by the second connecting rod with between the 3rd gear, and the 7th gear is meshed with the 3rd gear.
Adopt above-mentioned design, it is on the one hand by multiple gear, connecting rod and the setting being connected end block, realize the first water cooled rolls, connection between the second water cooled rolls and the 3rd water cooled rolls, in lifting process, good relative stability is kept to make it, on the other hand, during said structure is arranged, engagement is between adjacent two gears, so its transmission by multiple gear can keep good synchronism in the course of the work to make the first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls, thus makes the quality of finished product further improve.In addition, first connects end block makes the stability connecting end block be able to remarkable improvement with the second angular distribution being connected three gears in end block, thus cause the first water cooled rolls, connective stability between the second water cooled rolls and the 3rd water cooled rolls also can improve thereupon.
As a modification of the present invention, the described method of servo-controlling adopted based on servo-controlled multilayer flame composite structure includes following steps:
1) according to the diameter of multiple water cooled rolls, the rotating speed of each water cooled rolls is preset, make the linear velocity of multiple water cooled rolls in rotation process identical;
2) according to the preset rotation speed of water cooled rolls in step 1), the rotating speed of each carry-over pinch rolls in the servo draw-gear corresponding to basic unit's Cloth take-up device and multiple fabric Cloth take-up device is preset, makes the linear velocity of each carry-over pinch rolls all identical with the default linear velocity of water cooled rolls in step 1);
3) according to the preset rotation speed of each water cooled rolls in step 1), and step 2) in the preset rotation speed of each carry-over pinch rolls make flame assembly machine structure carry out work, and keep the constant of water cooled rolls and carry-over pinch rolls rotating speed in the course of the work.
Adopt above-mentioned design, it is by the SERVO CONTROL to multiple carry-over pinch rolls and water cooled rolls, make the flame assembly machine structure of the application that the transfer rate of basic unit's raw material and fabric fibre and processing speed can be kept in the course of the work to be consistent at each station, thus make corresponding raw material keep best tension state in real time in flame recombination process, and then the finished-product material quality of basic unit's raw material and fabric fibre institute compound is made to reach best.
Above-mentioned based on servo-controlled multilayer flame composite structure in real work, base material (as sponge) is placed on basic unit's Cloth take-up device by it, and is placed in by fabric fibre on fabric Cloth take-up device; Basic unit's Cloth take-up device and fabric Cloth take-up device make sponge and fabric fibre transmit towards the direction of water cooled rolls respectively.Sponge and fabric fibre are in transmitting procedure, and carry out traction respectively by the multiple carry-over pinch rolls in the servo draw-gear corresponding to it and move ahead, carry-over pinch rolls rotate based on the preset rotation speed of traction servomotor.When sponge and fabric fibre transfer among flame assembly machine structure, first sponge enters between the first water cooled rolls and the second water cooled rolls with the first fabric fibre exported from the first fabric Cloth take-up device simultaneously, now, melted under the high temperature of the linear flame that the apparent surface of sponge and the first fabric fibre produces at flame injection device, thus bonding with the first fabric fibre; Fibrous material after bonding, by carrying out pressing and cooling between the first water cooled rolls and the second water cooled rolls, to make sponge and the complete compound of the first fabric fibre, thus forms the first composite (including spongy layer and fibrage).After completing above-mentioned process, first composite continues to move ahead along the rotation direction of the second water cooled rolls, and entering between the second water cooled rolls and the 3rd water cooled rolls with the second fabric fibre exported from the second fabric Cloth take-up device, the spongy layer of the first composite and the second fabric fibre are toward each other; Now, high-temperature process is carried out in the spongy layer side of flame injection device to the first composite, to make the surface melting of spongy layer and bonding with the second fabric fibre.Material after bonding by carrying out pressing and cooling between the second water cooled rolls and the 3rd water cooled rolls, thus forms complete 3-layer composite material.Above-mentioned 3-layer composite material, after the second water cooled rolls and the 3rd water cooled rolls export, transfers among receiving mechanism, under the effect of material receiving roller, is gathered into roller.
Adopt technique scheme based on servo-controlled multilayer flame composite structure, its topology layout by each mechanism to realize the synchronous processing of multilayer materials, thus makes it be applicable to the High-efficient Production of complex composite material; Meanwhile, above-mentioned flame assembly machine structure in process of production, it is by the servo draw-gear corresponding to basic unit's Cloth take-up device/fabric Cloth take-up device, and the servomotor corresponding to water cooled rolls, to carry out SERVO CONTROL to the transmission of basic unit's raw material and fabric fibre and processing, thus make its material tension keep constant, and then avoid the amount of recovery of respective material in flame recombination process and change, to make the surface of product more level and smooth, total quality is able to remarkable improvement.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is Flame composite structure schematic diagram of the present invention;
Fig. 3 is water cooled rolls structural representation in the present invention;
Fig. 4 is stepping lowering or hoisting gear schematic diagram in the embodiment of the present invention 3;
Fig. 5 is the gear connection diagram in the embodiment of the present invention 6 among water cooled rolls;
Fig. 6 is connection diagram between the embodiment of the present invention 6 middle gear;
Description of reference numerals
1-basic unit Cloth take-up device, 2-the first fabric Cloth take-up device, 3-the second fabric Cloth take-up device, 4-mainframe, 5-the first water cooled rolls, 6-the second water cooled rolls, 7-the three water cooled rolls, 8-the first flame injection device, 9-the second flame injection device, 10-wind-up roll, 11-carry-over pinch rolls, 12-traction servomotor, 13-Pneuamtic deviation rectifier, 14-rubber exasperate roller, 15-metal cutting roller, 16-upper hydraulic cylinder, 17-lower cylinder, 18-support end block, 19-set bolt, 20-elastomeric spring, 21-the first gear, 22-the second gear, 23-the three gear, 24-the four gear, 25-the five gear, 26-the six gear, 27-the seven gear, 28-head rod part, 29-the first connects end block, 30-the second connecting rod, 31-the second connects end block.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, illustrate the present invention further, following detailed description of the invention should be understood and be only not used in for illustration of the present invention and limit the scope of the invention.
Embodiment 1
One is as shown in Figures 1 and 2 based on servo-controlled multilayer flame composite structure, and it includes discharge mechanism, flame assembly machine structure and receiving mechanism; The basic unit's Cloth take-up device 1 for placing basic unit's raw material is provided with among described discharge mechanism, for placing the first fabric Cloth take-up device 2 of the first fabric fibre and the second fabric Cloth take-up device 3 for placing the second fabric fibre, basic unit's Cloth take-up device 1, first fabric Cloth take-up device 2 and the second fabric Cloth take-up device 3 all adopt three roller Cloth take-up devices, described basic unit raw material adopts sponge, and described first fabric fibre and the second fabric fibre can adopt any textile.
Described flame assembly machine structure includes mainframe 4, the first water cooled rolls 5, second water cooled rolls 6 and the 3rd water cooled rolls 7 that in the vertical direction distributes successively is provided with among mainframe 4, wherein, first water cooled rolls 5 contacts with the second water cooled rolls 6, second water cooled rolls 6 contacts with the 3rd water cooled rolls 7, wherein, first water cooled rolls 5 and the second water cooled rolls 6 form a pair water cooled rolls, it is corresponding with the first fabric Cloth take-up device 2, second water cooled rolls 6 and the 3rd water cooled rolls 7 form a pair water cooled rolls, and it is corresponding with the second fabric Cloth take-up device 3.The front end of described first water cooled rolls 5 and the second water cooled rolls 6 is provided with the first flame injection device 8, its corresponding with the first fabric Cloth take-up device 2 (namely the first flame injection device 8 is arranged on the transmission direction of the first fabric Cloth take-up device 2); The front end of described second water cooled rolls 6 and the 3rd water cooled rolls 7 is provided with the second flame injection device 9, its corresponding with the second fabric Cloth take-up device 3 (namely the second flame injection device 9 is arranged on the transmission direction of the second fabric Cloth take-up device 3).Described receiving mechanism includes wind-up roll 10.Adopt above-mentioned design, its vibrational power flow by the first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls that contact successively forms two pairs of water cooled rolls, i.e. the first water cooled rolls and the second water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls; Above-mentioned two pairs of water cooled rolls coordinate the position of fabric Cloth take-up device and flame injection device and quantity to arrange, it is realizing the processing of three layers of flame composite, the weight of equipment and layout structure can be made to be simplified, thus make the application's Flame composite structure achieve good light-weight technologg and cost control.
Among described discharge mechanism, basic unit's Cloth take-up device 1, first fabric Cloth take-up device 2 is provided with servo draw-gear with the 3rd fabric Cloth take-up device 3 is corresponding respectively, servo draw-gear includes multiple carry-over pinch rolls 11, and among servo draw-gear, each carry-over pinch rolls 11 is driven by traction servomotor 12; Basic unit's raw material on described basic unit Cloth take-up device 1, and the fabric fibre on fabric Cloth take-up device all extends among flame assembly machine structure by carry-over pinch rolls 11; Among described flame assembly machine structure, each water cooled rolls is all controlled by servomotor, and the traction servomotor 12 among described servomotor and servo trailer system is electrically connected to each other.Adopt above-mentioned design, its by multiple by the carry-over pinch rolls that control of traction servomotor to carry out stable traction transmission process to basic unit's raw material/fabric fibre, promoted to make basic unit's raw material or the transfer rate of fabric fibre in traction transmitting procedure, and the tension stability of corresponding raw material is improved, thus make the working (machining) efficiency of flame combination process, and the end product quality of product all can be able to remarkable lifting.
The above-mentioned method of servo-controlling adopted based on servo-controlled multilayer flame composite structure includes following steps:
1) according to the diameter of multiple water cooled rolls, the rotating speed of each water cooled rolls is preset, make the linear velocity of multiple water cooled rolls in rotation process identical;
2) according to the preset rotation speed of water cooled rolls in step 1), the rotating speed of each carry-over pinch rolls in the servo draw-gear corresponding to basic unit's Cloth take-up device and multiple fabric Cloth take-up device is preset, makes the linear velocity of each carry-over pinch rolls all identical with the default linear velocity of water cooled rolls in step 1);
3) according to the preset rotation speed of each water cooled rolls in step 1), and step 2) in the preset rotation speed of each carry-over pinch rolls make flame assembly machine structure carry out work, and keep the constant of water cooled rolls and carry-over pinch rolls rotating speed in the course of the work.
Adopt above-mentioned design, it is by the SERVO CONTROL to multiple carry-over pinch rolls and water cooled rolls, make the flame assembly machine structure of the application that the transfer rate of basic unit's raw material and fabric fibre and processing speed can be kept in the course of the work to be consistent at each station, thus make corresponding raw material keep best tension state in real time in flame recombination process, and then the finished-product material quality of basic unit's raw material and fabric fibre institute compound is made to reach best.
Above-mentioned based on servo-controlled multilayer flame composite structure in real work, base material (as sponge) is placed on basic unit's Cloth take-up device by it, and is placed in by fabric fibre on fabric Cloth take-up device; Basic unit's Cloth take-up device and fabric Cloth take-up device make sponge and fabric fibre transmit towards the direction of water cooled rolls respectively.Sponge and fabric fibre are in transmitting procedure, and carry out traction respectively by the multiple carry-over pinch rolls in the servo draw-gear corresponding to it and move ahead, carry-over pinch rolls rotate based on the preset rotation speed of traction servomotor.When sponge and fabric fibre transfer among flame assembly machine structure, first sponge enters between the first water cooled rolls and the second water cooled rolls with the first fabric fibre exported from the first fabric Cloth take-up device simultaneously, now, melted under the high temperature of the linear flame that the apparent surface of sponge and the first fabric fibre produces at flame injection device, thus bonding with the first fabric fibre; Fibrous material after bonding, by carrying out pressing and cooling between the first water cooled rolls and the second water cooled rolls, to make sponge and the complete compound of the first fabric fibre, thus forms the first composite (including spongy layer and fibrage).After completing above-mentioned process, first composite continues to move ahead along the rotation direction of the second water cooled rolls, and entering between the second water cooled rolls and the 3rd water cooled rolls with the second fabric fibre exported from the second fabric Cloth take-up device, the spongy layer of the first composite and the second fabric fibre are toward each other; Now, high-temperature process is carried out in the spongy layer side of flame injection device to the first composite, to make the surface melting of spongy layer and bonding with the second fabric fibre.Material after bonding by carrying out pressing and cooling between the second water cooled rolls and the 3rd water cooled rolls, thus forms complete 3-layer composite material.Above-mentioned 3-layer composite material, after the second water cooled rolls and the 3rd water cooled rolls export, transfers among receiving mechanism, under the effect of material receiving roller, is gathered into roller.
Adopt technique scheme based on servo-controlled multilayer flame composite structure, its topology layout by each mechanism to realize the synchronous processing of multilayer materials, thus makes it be applicable to the High-efficient Production of complex composite material; Meanwhile, above-mentioned flame assembly machine structure in process of production, it is by the servo draw-gear corresponding to basic unit's Cloth take-up device/fabric Cloth take-up device, and the servomotor corresponding to water cooled rolls, to carry out SERVO CONTROL to the transmission of basic unit's raw material and fabric fibre and processing, thus make its material tension keep constant, and then avoid the amount of recovery of respective material in flame recombination process and change, to make the surface of product more level and smooth, total quality is able to remarkable improvement.
Embodiment 2
As a modification of the present invention, as shown in Figures 1 and 2, among described discharge mechanism, basic unit's Cloth take-up device 1 and the first fabric Cloth take-up device 2 and the second fabric Cloth take-up device 3 included Pneuamtic deviation rectifier 13 and open-width apparatus among corresponding respectively servo draw-gear, described open-width apparatus includes rubber exasperate roller 14 and metal cutting roller 15; Described Pneuamtic deviation rectifier 13, rubber exasperate roller 14 and metal cutting roller 15 are set up successively along line direction before raw material.Adopt above-mentioned design, it is by the setting of Pneuamtic deviation rectifier, basic unit's raw material/fabric fibre is made to remain on the transmission direction of setting in transmitting procedure in real time, offset in transmitting procedure to avoid it, thus cause basic unit's raw material and fabric fibre to miss one another, even make to produce and interrupt; Simultaneously, rubber exasperate roller among open-width apparatus and metal cutting roller can carry out open-width process to basic unit's raw material/fabric fibre, to make the structure of its inside more loose and even, thus all degree of the thickness of the finished product after flame Combined Processing and finished product internal structure all can be effectively controlled.
All the other feature & benefits of the present embodiment are all identical with embodiment 1.
Embodiment 3
As a modification of the present invention, as shown in Figure 3 and Figure 4, described first water cooled rolls 5, second water cooled rolls 6 and the 3rd water cooled rolls 7 are interconnected with one another; Stepping lowering or hoisting gear is provided with among described mainframe 4, it includes the upper hydraulic cylinder 16 be arranged on above the first water cooled rolls 5, and the lower cylinder 17 be arranged on below the 3rd water cooled rolls 7, upper hydraulic cylinder 16 all vertically extends with the push rod of lower cylinder 17, and it is interconnected with the first water cooled rolls 5 and the 3rd water cooled rolls 7 respectively.Adopt above-mentioned design, it is by the integral structure of the first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls, and the setting of stepping lowering or hoisting gear, and the position of the first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls in the vertical direction can be adjusted.The pulling force produced for basic unit's raw material/fabric fibre under differing heights position due to multiple water cooled rolls can change, so, the lifting of above-mentioned multiple water cooled rolls arranges and multiple water cooled rolls can be made to carry out the adjustment of height and position according to the difference of corresponding raw material required tension force in process, optimum tension state can be remained on to make basic unit's raw material and fabric fibre and be able to compound, thus make the quality of finished product be able to further lifting.
All the other feature & benefits of the present embodiment are all identical with embodiment 2.
Embodiment 4
As a modification of the present invention, as shown in Figure 3 and Figure 4, described first water cooled rolls 5, second water cooled rolls 6 and the 3rd water cooled rolls 7 include the running roller for contacting with basic unit's raw material and fabric fibre, and are arranged on the roll shaft of running roller both sides; The both sides of described first water cooled rolls 5 and the 3rd water cooled rolls 7 are respectively arranged with and support end block 18, and it is connected by bearing with between the first water cooled rolls with the roll shaft of the 3rd water cooled rolls; Include two upper hydraulic cylinders 16 and two lower cylinder 17 in described stepping lowering or hoisting gear, its push rod is connected among the support end block 18 on the first water cooled rolls 5 and the 3rd water cooled rolls 7 both sides roll shaft respectively.Adopt above-mentioned design, it, by supporting the setting of end block, makes stepping lowering or hoisting gear while the stable elevation realizing multiple water cooled rolls, avoids its rotation for water cooled rolls to impact, receive interference to make the compound of raw material.
All the other feature & benefits of the present embodiment are all identical with embodiment 3.
Embodiment 5
As a modification of the present invention, as shown in Figure 4, described upper hydraulic cylinder 16 is connected on the support end block 18 of the first water cooled rolls 5 and the 3rd water cooled rolls 6 both sides with lower cylinder 17 respectively by the set bolt 19 being arranged on its push rod end; Be provided with elastomeric spring 20 on described set bolt 19, the two ends of elastomeric spring 20 are individually fixed in the end face of the hydraulic cylinder push rod corresponding to it, and on the end face of support end block 18 corresponding to it.Adopt above-mentioned design, it arranges by set bolt the connective stability improving hydraulic cylinder and support between end block; Meanwhile, water cooled rolls carries out in the process be elevated, and it is absorbed the mechanical oscillation that hydraulic cylinder and water cooled rolls work produce by elastomeric spring, thus makes the stability of multiple water cooled rolls in lifting process and control accuracy all can be able to remarkable improvement.
All the other feature & benefits of the present embodiment are all identical with embodiment 4.
Embodiment 6
As a modification of the present invention, as shown in figs. 5 and 6, the first gear 21, second gear 22 and the 3rd gear 23 is respectively arranged with on the roll shaft of described first water cooled rolls 5, second water cooled rolls 6 and the 3rd water cooled rolls 7 both sides, be provided with the 4th gear 24 between first gear 21 and the second gear 22 and be provided with the 6th gear 26 and the 7th gear 27 between the 5th gear 25, second gear 22 and the 3rd gear 23; Described first water cooled rolls 5 is provided with head rod part 28 with the both sides of the second water cooled rolls 6 and is connected end block 29 with first, and described second water cooled rolls 6 and the both sides of the 3rd water cooled rolls 7 are provided with the second connecting rod 30 and are connected end block 31 with second.Described first gear 21 is connected by head rod part 28 with between the 4th gear 24, and the first gear 21 is meshed with the 4th gear 24; Described second gear 22, the 4th gear 24 and the 5th gear 25 are all arranged on the first connection end block 29, wherein, 4th gear 24 is meshed with the 5th gear 25,5th gear 25 is meshed with the second gear 22, and the second gear 22, the 4th gear 24 and the 5th gear 25 become angular distribution on the first connection end block 29; Described second gear 22, the 6th gear 26 and the 7th gear 27 are all arranged on the second connection end block 31, wherein, second gear 22 is meshed with the 6th gear 26,6th gear 26 is meshed with the 7th gear 27, and the second gear 22, the 6th gear 26 and the 7th gear 27 become angular distribution on the second connection end block 31; Described 7th gear 27 is connected by the second connecting rod 30 with between the 3rd gear 23, and the 7th gear 27 is meshed with the 3rd gear 23.
Adopt above-mentioned design, it is on the one hand by multiple gear, connecting rod and the setting being connected end block, realize the first water cooled rolls, connection between the second water cooled rolls and the 3rd water cooled rolls, in lifting process, good relative stability is kept to make it, on the other hand, during said structure is arranged, engagement is between adjacent two gears, so its transmission by multiple gear can keep good synchronism in the course of the work to make the first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls, thus makes the quality of finished product further improve.In addition, first connects end block makes the stability connecting end block be able to remarkable improvement with the second angular distribution being connected three gears in end block, thus cause the first water cooled rolls, connective stability between the second water cooled rolls and the 3rd water cooled rolls also can improve thereupon.
All the other feature & benefits of the present embodiment are all identical with embodiment 5.
Claims (8)
1. based on a servo-controlled multilayer flame composite structure, it is characterized in that, describedly include discharge mechanism, flame assembly machine structure and receiving mechanism based on servo-controlled multilayer flame composite structure; The basic unit's Cloth take-up device for placing basic unit's raw material is provided with among described discharge mechanism, and multiple fabric Cloth take-up device for placing fabric fibre; Described flame assembly machine structure includes mainframe, is provided with multipair water cooled rolls among mainframe, and every a pair water cooled rolls is made up of two water cooled rolls respect to one another, the fabric Cloth take-up device one_to_one corresponding in multipair water cooled rolls and discharge mechanism; A flame injection device is respectively arranged with between any pair water cooled rolls and the fabric Cloth take-up device corresponding to it; Described receiving mechanism includes wind-up roll;
Among described discharge mechanism, each fabric Cloth take-up device and basic unit's Cloth take-up device respectively correspondence are provided with servo draw-gear, servo draw-gear includes multiple carry-over pinch rolls, and among servo draw-gear, at least one carry-over pinch rolls is driven by traction servomotor; Basic unit's raw material on described basic unit Cloth take-up device, and the fabric fibre on fabric Cloth take-up device all extends among flame assembly machine structure by carry-over pinch rolls; Among described flame assembly machine structure, each water cooled rolls is all controlled by servomotor, and the traction servomotor among described servomotor and servo trailer system is electrically connected to each other.
2. according to according to claim 1 based on servo-controlled multilayer flame composite structure, it is characterized in that, among described discharge mechanism, each carry-over pinch rolls in the servo draw-gear that basic unit's Cloth take-up device and multiple fabric Cloth take-up device are corresponding respectively are all controlled by traction servomotor.
3. according to described in claim 1 or 2 based on servo-controlled multilayer flame composite structure, it is characterized in that, among described discharge mechanism, basic unit's Cloth take-up device and fabric Cloth take-up device included Pneuamtic deviation rectifier and open-width apparatus among corresponding respectively servo draw-gear, described open-width apparatus includes rubber exasperate roller and metal cutting roller; Described Pneuamtic deviation rectifier, rubber exasperate roller and metal cutting roller are set up successively along line direction before raw material.
4. according to according to claim 3 based on servo-controlled multilayer flame composite structure, it is characterized in that, including basic unit's Cloth take-up device among described discharge mechanism, for placing the first fabric Cloth take-up device of the first fabric fibre and the second fabric Cloth take-up device for placing the second fabric fibre; Include the first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls that in the vertical direction distributes successively among described flame assembly machine structure, wherein, the first water cooled rolls contacts with the second water cooled rolls, and the second water cooled rolls contacts with the 3rd water cooled rolls; The front end of described first water cooled rolls and the second water cooled rolls is provided with the first flame injection device, it is corresponding with the first fabric Cloth take-up device, the front end of described second water cooled rolls and the 3rd water cooled rolls is provided with the second flame injection device, and it is corresponding with the second fabric Cloth take-up device.
5. it is characterized in that based on servo-controlled multilayer flame composite structure according to according to claim 4, described first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls are interconnected with one another; Stepping lowering or hoisting gear is provided with among described mainframe, it includes the upper hydraulic cylinder be arranged on above the first water cooled rolls, and the lower cylinder be arranged on below the 3rd water cooled rolls, the push rod of upper hydraulic cylinder and lower cylinder all vertically extends, and it is interconnected with the first water cooled rolls and the 3rd water cooled rolls respectively.
6. according to according to claim 5 based on servo-controlled multilayer flame composite structure, it is characterized in that, described first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls include the running roller for contacting with basic unit's raw material and fabric fibre, and are arranged on the roll shaft of running roller both sides; The both sides of described first water cooled rolls and the 3rd water cooled rolls are respectively arranged with support end block, and it is connected by bearing with between the first water cooled rolls with the roll shaft of the 3rd water cooled rolls; Include two upper hydraulic cylinders and two lower cylinder in described stepping lowering or hoisting gear, its push rod is connected among the support end block on the first water cooled rolls and the 3rd water cooled rolls both sides roll shaft respectively.
7. according to according to claim 6 based on servo-controlled multilayer flame composite structure, it is characterized in that, described upper hydraulic cylinder and lower cylinder are connected on the support end block of the first water cooled rolls and the 3rd water cooled rolls both sides respectively by the set bolt being arranged on its push rod end; Be provided with elastomeric spring on described set bolt, the two ends of elastomeric spring are individually fixed in the end face of the hydraulic cylinder push rod corresponding to it, and on the end face of support end block corresponding to it.
8. according to according to claim 7 based on servo-controlled multilayer flame composite structure, it is characterized in that, the first gear, the second gear and the 3rd gear is respectively arranged with on the roll shaft of described first water cooled rolls, the second water cooled rolls and the 3rd water cooled rolls both sides, be provided with the 4th gear and the 5th gear between first gear and the second gear, between the second gear and the 3rd gear, be provided with the 6th gear and the 7th gear; Described first water cooled rolls and the both sides of the second water cooled rolls are provided with head rod part and are connected end block with first, and described second water cooled rolls is provided with the second connecting rod with the both sides of the 3rd water cooled rolls and is connected end block with second;
Be connected by head rod part between described first gear with the 4th gear, the first gear is meshed with the 4th gear; Described second gear, the 4th gear and the 5th gear are all arranged on the first connection end block, wherein, 4th gear is meshed with the 5th gear, and the 5th gear is meshed with the second gear, and the second gear, the 4th gear and the 5th gear become angular distribution on the first connection end block; Described second gear, the 6th gear and the 7th gear are all arranged on the second connection end block, wherein, second gear is meshed with the 6th gear, and the 6th gear is meshed with the 7th gear, and the second gear, the 6th gear and the 7th gear become angular distribution on the second connection end block; Described 7th gear is connected by the second connecting rod with between the 3rd gear, and the 7th gear is meshed with the 3rd gear.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520836894.8U CN205185474U (en) | 2015-10-27 | 2015-10-27 | Multilayer flame composite structure based on servo control |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520836894.8U CN205185474U (en) | 2015-10-27 | 2015-10-27 | Multilayer flame composite structure based on servo control |
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| CN205185474U true CN205185474U (en) | 2016-04-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105252874A (en) * | 2015-10-27 | 2016-01-20 | 盐城旭华机械有限公司 | Servo control based multilayer flame laminating mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105252874A (en) * | 2015-10-27 | 2016-01-20 | 盐城旭华机械有限公司 | Servo control based multilayer flame laminating mechanism |
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