CN205166074U - Internal gear gear shaping frock - Google Patents
Internal gear gear shaping frock Download PDFInfo
- Publication number
- CN205166074U CN205166074U CN201520996865.8U CN201520996865U CN205166074U CN 205166074 U CN205166074 U CN 205166074U CN 201520996865 U CN201520996865 U CN 201520996865U CN 205166074 U CN205166074 U CN 205166074U
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- mandrel
- internal gear
- tool setting
- axle
- gear
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- Jigs For Machine Tools (AREA)
Abstract
The utility model provides an internal gear gear shaping frock, includes the anchor clamps body, mandrel, the bloated cover of spring, rotary device, tool setting device and dust guard, the mandrel bottom clamps in the central inslot of the anchor clamps body, the spring expands the cover from the downward suit in mandrel top in the mandrel outside, the rotary device suit is outside the mandrel to be fixed in on the anchor clamps body, tool setting device is fixed in on the external wall of anchor clamps, the dust guard covers on the spring expands the cover. The utility model discloses an internal spline expands and overlaps the pitch circle location, to the no requirement (NR) of work piece precision, can guarantee internal spline and internal gear pitch circle axiality, and repeated positioning accuracy is high, rotary device not only can realize the rotatory tool setting of work piece, need not press from both sides fit -up man spare thin wall portion moreover, reduces the work piece and warp to guarantee inside and outside gear individual event precision, further stabilize product quality, the dust guard can prevent that iron fillings or coolant liquid from getting into among the cover pitch circle location structure that expands to it is consuming time to reduce processing, and guarantees heavy positioning accuracy.
Description
Technical field
The utility model relates to jig Design field, especially a kind of internal gear tooth inserting tooling.
Background technology
The machining accuracy of engineering machinery internal gear, to main frame smooth running and noise effect most important.If use conventional frock to process this kind of part, need first centering spline endoporus, insert internal gear, then residual on cleaning workpiece iron filings, finally centering spline endoporus again, insert internal spline.Above-mentioned processing mode operation is loaded down with trivial details, not only require that operating personnel have higher technological literacy, and require also higher to workpiece internal spline endoporus circularity, therefore cause Workpiece clamping consuming time longer, operate miss is larger, thus make finished product often be difficult to reach design accuracy, cause unstable product quality, reduce production efficiency.
Utility model content
The utility model provides a kind of internal gear tooth inserting tooling, to solve above-mentioned deficiency.Use axle to coordinate spring expanding sleeve and internal spline to carry out pitch circle location, with accurate centering spline endoporus, thus ensure internal spline and internal gear pitch circle axiality; And by the seamless connectivity of spring expanding sleeve and internal spline, to ensure radial location precision, and because not needing to clamp thin-walled portion, thus reducing workpiece deformation, ensureing gear shaping precision; Use whirligig rotational workpieces, quick, convenient tool setting can not only be realized, and axial location can be carried out further, to reduce position error; Dust excluding plate can keep internal spline surface cleaning, reduces operation, reduces processing consuming time, ensures reorientation precision.In sum, the utility model clamps stable, registration, tool setting is easy, thus reduces labour intensity, and can ensure Workpiece Machining Accuracy, products quality guarantee, enhances productivity.
In order to realize the purpose of this utility model, intend adopting following technology:
A kind of internal gear tooth inserting tooling, is characterized in that: comprise clamp body, axle, spring expanding sleeve, whirligig, tool setting device and dust excluding plate; Described mandrel bottom is installed in described clamp body central channel; Described spring expanding sleeve is set in described mandrel outer downwards from described axle top; Described whirligig is set in described mandrel outer, and is fixed on described clamp body; Described tool setting device is fixed on described clamp body outer wall; Described dust excluding plate is covered on described spring expanding sleeve.
Further, described whirligig comprises kerve, rebound, annulus and spill spin block, and described spill spin block is arranged at described kerve groove along inwall, and described annulus is arranged between described spill spin block and described rebound,
Further, in the described kerve below described annulus, be provided with box spanner,
Further, clamp nut is provided with between described spring expanding sleeve and described axle.
The beneficial effects of the utility model are:
1. adopt internal spline expansion set pitch circle location, to workpiece without initial required precision, internal spline and internal gear pitch circle axiality can be ensured, and repetitive positioning accuracy is high.
2. be provided with whirligig, workpiece can not only be realized and rotate tool setting, and not need to clamp workpiece thinner wall section, reduce workpiece deformation, to ensure inside and outside gear individual event precision, further stabilized product quality.
3. dust excluding plate can prevent iron filings or cooling fluid from entering in expansion set pitch circle location structure, and to reduce operation, minimizing processing is consuming time, and ensures reorientation precision.
Accompanying drawing explanation
Fig. 1 shows structural representation of the present utility model.
Detailed description of the invention
As shown in Figure 1, a kind of internal gear tooth inserting tooling, comprises clamp body 1, axle 2, spring expanding sleeve 3, whirligig 4, tool setting device 5 and dust excluding plate 6.Frock is formed by above-mentioned assembling parts, is convenient to safeguard.
Be installed in described clamp body 1 central channel 101 bottom described axle 2, described axle 2 overlaps in described clamp body 1 axis.Be convenient to accurate apotting spindle, thus reduce workpiece 7 axial location error.
Described spring expanding sleeve 3 is set in outside described axle 2 downwards from described axle 2 top, is provided with clamp nut 301 between described spring expanding sleeve 3 and described axle 2.By regulating described clamp nut 301, compressing described spring expanding sleeve 3 and the internal spline cylinder blind-mate of workpiece 7, realizing the radial location of described workpiece 7.
Described whirligig 4 comprises kerve 401, rebound 402, annulus 403 and spill spin block 404, and described spill spin block 404 is arranged at described kerve 401 groove along inwall, and described annulus 403 is arranged between described spill spin block 404 and described rebound 402.Be convenient to realize described workpiece 7 rotate in frock.
Box spanner 405 is provided with in described kerve 401 below described annulus 403.Described box spanner 405 matches with trip bolt 8, is convenient to described workpiece 7 to be fixed on described whirligig 4.
Described whirligig 4 is set in outside described axle 2, and is fixed on described clamp body 1.Be convenient to further axial location, ensure positioning precision.
Described tool setting device 5 is fixed on described clamp body 1 outer wall.Be convenient to tool setting.
Described dust excluding plate 6 is covered on described spring expanding sleeve 3.Be conducive to keeping location structure inner clean, thus reduction operation, reduce processing consuming time, ensure reorientation precision.
By embodiment, to the utility model specific implementation method, details are as follows:
Use the utility model to clamp a wheel edge of engineering machinery vital part, will control in 7-8 level before this part internal gear precision heat treatment; Individual circular pitch error 0.025, total cumulative pitch error 0.10, tooth profile total deviation 0.032, helix total deviation 0.028, gear ring runout tolerance 0.08; Internal spline and internal gear pitch circle axiality will control within 0.09.This Workpiece Machining Accuracy requires higher, must avoid thin-walled portion and clamp, to ensure end product quality.
Step one: use the utility model to clamp this workpiece 7, first described axle 2 vertically loaded in described central channel 101, then described clamp body 1 is connected to lathe, corrects described axle 2 conical surface cross section and to beat <0.01.
Step and two: assemble described whirligig 4: put into described box spanner 405 in described kerve 401, make described box spanner 405 side be stuck in described spill spin block 404 times; Place described rebound 402, make it carry on a shoulder pole in described box spanner 405 opposite side; Described annulus 403 is installed in the groove of described spill spin block 404 and described rebound 402 correspondence, described annulus 403 is arranged between described spill spin block 404 and described rebound 402.
Step 3: entered by the internal spline jacket casing of described workpiece 7 in described axle 2, described trip bolt 8 passes perpendicularly through described workpiece 7 and described annulus 403, is connected with described box spanner 405, then box spanner 405 described in pretension.
Step 4: put into described spring expanding sleeve 3 between described axle 2 and described workpiece 7 internal spline cylinder, clamp nut 301 described in pretension, realizes described workpiece 7 and coordinates with described spring expanding sleeve 3 small―gap suture.
Step 5: load and adjust described tool setting device 5, rotating described workpiece 7, carry out tool setting.
Step 6: after completing tool setting, regulates described clamp nut 301 to make described spring expanding sleeve 3 and described workpiece internal spline blind-mate, completes radial location.
Step 7: compress described trip bolt 8, complete axial location.
Step 8: cover described dust excluding plate 6 above detent mechanism, complete and clamp.
Claims (4)
1. an internal gear tooth inserting tooling, is characterized in that: comprise clamp body (1), axle (2), spring expanding sleeve (3), whirligig (4), tool setting device (5) and dust excluding plate (6); Described axle (2) bottom is installed in described clamp body (1) central channel (101); Described spring expanding sleeve (3) is set in described axle (2) outside downwards from described axle (2) top; Described whirligig (4) is set in described axle (2) outside, and is fixed on described clamp body (1); Described tool setting device (5) is fixed on described clamp body (1) outer wall; Described dust excluding plate (6) is covered on described spring expanding sleeve (3).
2. a kind of internal gear tooth inserting tooling according to claim 1, it is characterized in that, described whirligig (4) comprises kerve (401), rebound (402), annulus (403) and spill spin block (404), described spill spin block (404) is arranged at described kerve (401) groove along inwall, and described annulus (403) is arranged between described spill spin block (404) and described rebound (402).
3. a kind of internal gear tooth inserting tooling according to claim 2, is characterized in that, is provided with box spanner (405) in described annulus (403) the described kerve in below (401).
4. a kind of internal gear tooth inserting tooling according to claim 1, is characterized in that, is provided with clamp nut (301) between described spring expanding sleeve (3) and described axle (2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520996865.8U CN205166074U (en) | 2015-12-07 | 2015-12-07 | Internal gear gear shaping frock |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520996865.8U CN205166074U (en) | 2015-12-07 | 2015-12-07 | Internal gear gear shaping frock |
Publications (1)
Publication Number | Publication Date |
---|---|
CN205166074U true CN205166074U (en) | 2016-04-20 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201520996865.8U Active CN205166074U (en) | 2015-12-07 | 2015-12-07 | Internal gear gear shaping frock |
Country Status (1)
Country | Link |
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CN (1) | CN205166074U (en) |
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2015
- 2015-12-07 CN CN201520996865.8U patent/CN205166074U/en active Active
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