CN205130095U - Inner wall cleaning device of pipe mould - Google Patents
Inner wall cleaning device of pipe mould Download PDFInfo
- Publication number
- CN205130095U CN205130095U CN201520863457.5U CN201520863457U CN205130095U CN 205130095 U CN205130095 U CN 205130095U CN 201520863457 U CN201520863457 U CN 201520863457U CN 205130095 U CN205130095 U CN 205130095U
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- CN
- China
- Prior art keywords
- pipe mould
- wall
- cleaning
- dolly
- cleaning device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004140 cleaning Methods 0.000 title claims abstract description 43
- 238000006243 chemical reaction Methods 0.000 claims abstract description 6
- 244000137852 Petrea volubilis Species 0.000 claims description 9
- 239000000956 alloy Substances 0.000 abstract description 18
- 229910045601 alloy Inorganic materials 0.000 abstract description 18
- 229910000831 Steel Inorganic materials 0.000 abstract description 9
- 239000010959 steel Substances 0.000 abstract description 9
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 8
- 238000005266 casting Methods 0.000 abstract description 4
- LFYJSSARVMHQJB-QIXNEVBVSA-N bakuchiol Chemical compound CC(C)=CCC[C@@](C)(C=C)\C=C\C1=CC=C(O)C=C1 LFYJSSARVMHQJB-QIXNEVBVSA-N 0.000 abstract 3
- 239000003818 cinder Substances 0.000 abstract 1
- 238000005498 polishing Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 8
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 206010006895 Cachexia Diseases 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 208000016318 wasting Diseases 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Cleaning In General (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
The utility model discloses an inner wall cleaning device of pipe mould, including a moving platform who places the pipe mould, the platform is preceding to have a fixed stay ring to support as the front end of stripper bar, and the stripper bar front end adopts the thread tightening with abrasive paper chiba wheel, and quick detachable removable, the stripper bar rear end is connected with the frequency conversion rotating electrical machines, and the rotating electrical machines can carry out poleless speed adjusting, the rotating electrical machines assembly is on the guide rail dolly, and the dolly drives reciprocating motion on the guide rail by the actuating system, and through the rotation that the reciprocating motion and the chiba of dolly were taken turns, chiba wheel and the friction of pipe mould inner wall reach the purpose that the rust cleaning was cleared up and was polished. The cinder and the mar of pipe mould inner wall can be got rid of in the use of this device, improves the female alloy casting's of high temperature surface quality, lengthens the life of pipe mould steel pipe.
Description
Technical field
The utility model relates to a kind of cleaning device for inner wall of pipe mould, can be used for rust cleaning polishing elongate mould steel pipe being done to inwall.
Background technology
High temperature alloy refers to nickel to be matrix, has the high temperature alloy of higher intensity and good anti-oxidant, resistance to combustion gas corrosion ability in the temperature range of 650-1000 DEG C.Foundry alloy, as a kind of semi-finished product, is raw material important in metal industry.By each element according to certain technique fusing with reconfigure, the adjustment of different element alloyed and compositions carried out pouring into a mould and solidifying thus reach the object of required alloy property, these performances comprise heat-resisting quantity, stretch-resistance etc.In modern society, high temperature foundry alloy is widely used, and is irreplaceable critical material in the Diesel engine turbocharging hot-end component of boats and ships, naval vessels.
The technique of current production high temperature alloy foundry alloy is that vacuum metal die cast is shaping.This technique can obtain the foundry alloy of the accurate high temperature alloy of composition, but the surface quality that there is foundry alloy bar is poor, needs polishing even to process the process that strips off the skin, causes the lumber recovery of final foundry alloy to only have about 80%, cause a large amount of wastings of resources.The material being commonly used to do mould comprises 22#, 45# seamless steel pipe, and pipe diameter is generally 30-80mm, and length is 800-1200mm.Metallic steel pipe mold all can be preheating to 500-600 DEG C before casting, easily there is oxide-film in inwall, easily mould inner wall is produced in high temperature foundry alloy rod knockout course in addition and scratch, the quality having influence on and use is comprehended below if unclear, shorten die life, how high-quality rust cleaning is carried out to elongate mould inwall, one of cleaning, polishing are a difficult problem in high temperature foundry alloy production process.
Utility model content
The utility model, for the problem in background technology, provides a kind of cleaning device for inner wall of pipe mould, can be used for rust cleaning cleaning polishing elongate mould steel pipe being done to inwall.
The utility model adopts following technical scheme:
A kind of cleaning device for inner wall of pipe mould, it is characterized in that: comprise the mobile platform that is placed pipe mould, a fixed support ring is had as the front support of cleaning rod before described platform, cleaning rod front end and sand paper sized flap wheel adopt screw thread to fix, cleaning rod rear end is connected with frequency conversion electric rotating machine, and electric rotating machine can carry out stepless time adjustment; Electric rotating machine is assemblied on guide rail dolly, and dolly is driven by drive system and moves back and forth on guide rail, and by the rotation with sized flap wheel that moves back and forth of dolly, sized flap wheel and pipe mould inner wall rub, and reaches the object of rust cleaning cleaning and polishing.
Described sized flap wheel adopts with cleaning rod and is threaded, quick detachable replaceable, and sized flap wheel external diameter is 30-120mm.Select the sized flap wheel of suitable dimension according to the internal diameter of required process pipe mould, in addition according to the degree of mould inner wall wearing and tearing, select the sized flap wheel sand paper of variable grain size, the thickness usually selecting sand paper is 30-240 order.
Described frequency conversion electric rotating machine mainly drives cleaning rod rotary motion, and rotating speed is 200-600rpm, better to mould inner wall polishing effect during rotating speed height, but sized flap wheel easy to wear, and stabilization of equipment performance declines; There will be oxide skin polishing when rotating speed is slow and the problem such as not fall; Drive system drives dolly to do straight reciprocating motion, because cleaning rod is comparatively elongated, require reasonable stability, usual dolly moves in two metal guide rail, speed is 100-1000mm/min, and concrete structure can be gear rack straight motion, horizontal hoisting mechanism or horizontal hydraulic pressure cylinder mechanism.
The utility model beneficial effect:
The use of this device can remove oxide skin and the cut of pipe mould inner wall, improves the surface quality of high temperature foundry alloy casting, extends the service life of pipe mould steel pipe.
Accompanying drawing explanation
Fig. 1 is the composition schematic diagram of the utility model embodiment.
Reference numeral in figure: 1-pipe mould, 2-mobile platform, 3-support ring, 4-cleaning rod, 5-sized flap wheel, 6-rotates variable-frequency motor, 7-guide rail, 8-drive system.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
The utility model propose a kind of cleaning device for inner wall of pipe mould, can be used for rust cleaning polishing elongate mould steel pipe being done to inwall, the material often making mould at present comprises 22#, 45# seamless steel pipe, and pipe diameter is generally 30-80mm, and length is 800-1200mm.Metallic steel pipe mold all can be preheating to 500-600 DEG C before casting, and inwall easily occurs oxide-film, easily produces cut in addition, comprehend the quality having influence on and use if unclear below in high temperature alloy knockout course, shortens die life.Adopt this device can convenient and efficient process pipe mould inner wall, reach the effect of rust cleaning polishing.
As shown in Figure 1, the cleaning device for inner wall embodiment of pipe mould of the present utility model, comprise the mobile platform 2 that is placed pipe mould, mobile platform can place 10-20 root pipe mould simultaneously, operating position need be transplanted on by pipe mould to be processed by stepper motor, a fixed support ring 3 is had as the front support of cleaning rod 4 before platform, cleaning rod 4 front end and sand paper sized flap wheel 5 adopt screw thread to fix, cleaning rod 4 rear end is connected with frequency conversion electric rotating machine 6, and electric rotating machine can carry out stepless time adjustment; Rotating variable-frequency motor 6 is assemblied on guide rail dolly, and dolly is driven by drive system 8 and moves back and forth on guide rail 7, and by the rotation with sized flap wheel that moves back and forth of dolly, sized flap wheel and pipe mould inner wall rub, and reaches the object of rust cleaning cleaning and polishing.
During concrete enforcement, the sized flap wheel of suitable size is selected according to the internal diameter of pipe mould, usually the specification needed as current high temperature foundry alloy is 30mm, 50mm, 75mm, 80mm, can select sized flap wheels a little a little greatly, and corresponding specification is 32mm, 52mm, 78mm, 83mm; The sized flap wheel of different-grain diameter is selected in addition according to pipe mold use situation, 240 orders can be adopted to what just brought into use, later stage is along with the increase of oxide skin and cut, slowly select the sized flap wheel that particle diameter is large, as 120 orders, 60 orders, 45 orders, 30 orders, after sanding and polishing, observe the smooth degree of inwall with flashlight.Rotate variable-frequency motor and mainly drive cleaning rod rotary motion, selection of speed scope is 200-600rpm, better to mould inner wall polishing effect during rotating speed height, but sized flap wheel easy to wear, and stabilization of equipment performance declines; There will be oxide skin polishing when rotating speed is slow and the problem such as not fall;
Because cleaning rod is comparatively elongated, require reasonable stability, usual dolly moves in two metal guide rail, speed is 100-1000mm/min, to regulate the speed speed according to pipe mold use situation and inner wall surface roughened state equally, can take fast to wearing and tearing are little, to wearing and tearing larger take low speed, increase the time of sized flap wheel and the friction of pipe mould inner wall.The structure that drive system is concrete can be gear rack straight motion, horizontal hoisting mechanism or horizontal hydraulic pressure cylinder mechanism, and these are all well known to those skilled in the art, do not repeat them here;
After taking the process of this device, the surface roughness of pipe mould inner wall can reach below Ra6.3, and the foundry alloy surface quality produced is significantly improved, and the mold use life-span also significantly can improve more than 40%.
Claims (5)
1. the cleaning device for inner wall of a pipe mould, it is characterized in that: comprise mobile platform, cleaning rod, sand paper sized flap wheel, frequency conversion electric rotating machine and the drive unit of placing pipe mould, the front support of fixed support ring as cleaning rod is provided with before described platform, described cleaning rod front end is connected with sand paper sized flap wheel, cleaning rod rear end is connected with frequency conversion electric rotating machine, described electric rotating machine assembling on the mobile device, drives cleaning rod to move back and forth by mobile device.
2. the cleaning device for inner wall of pipe mould according to claim 1, is characterized in that: described sand paper sized flap wheel adopts with cleaning rod and is threaded.
3. the cleaning device for inner wall of pipe mould according to claim 1 and 2, is characterized in that: described sand paper sized flap wheel external diameter is 30-120mm, and sand paper thickness is 30-240 order.
4. the cleaning device for inner wall of pipe mould according to claim 1, is characterized in that: described mobile device comprises dolly, guide rail and drive system, and dolly is driven by drive system and moves back and forth on guide rail.
5. the cleaning device for inner wall of pipe mould according to claim 4, is characterized in that: described drive system is gear rack straight motion, horizontal hoisting mechanism or horizontal hydraulic pressure cylinder mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520863457.5U CN205130095U (en) | 2015-11-03 | 2015-11-03 | Inner wall cleaning device of pipe mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520863457.5U CN205130095U (en) | 2015-11-03 | 2015-11-03 | Inner wall cleaning device of pipe mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205130095U true CN205130095U (en) | 2016-04-06 |
Family
ID=55615916
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520863457.5U Active CN205130095U (en) | 2015-11-03 | 2015-11-03 | Inner wall cleaning device of pipe mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205130095U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107322877A (en) * | 2017-06-06 | 2017-11-07 | 广东天机工业智能***有限公司 | Automatic material stripping cleaning plant |
| CN107984339A (en) * | 2017-12-06 | 2018-05-04 | 上海复合材料科技有限公司 | Automatically grinding dust-extraction unit |
| CN108274367A (en) * | 2018-01-11 | 2018-07-13 | 罗九莲 | A kind of building steel tube derusting device |
| CN108527028A (en) * | 2018-04-19 | 2018-09-14 | 广东新兴铸管有限公司 | A kind of ductile iron pipe cement inner wall grinding device |
| CN108927726A (en) * | 2018-09-02 | 2018-12-04 | 黎剑鸣 | There is the integrated form derusting device of flyback function based on multidirectional forces |
| CN114434308A (en) * | 2021-12-28 | 2022-05-06 | 江苏金鹰绝缘管业有限公司 | Automatic machining equipment and method for wear-resistant steel pipe |
-
2015
- 2015-11-03 CN CN201520863457.5U patent/CN205130095U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107322877A (en) * | 2017-06-06 | 2017-11-07 | 广东天机工业智能***有限公司 | Automatic material stripping cleaning plant |
| CN107322877B (en) * | 2017-06-06 | 2019-11-05 | 广东天机工业智能***有限公司 | Automatic material stripping cleaning plant |
| CN107984339A (en) * | 2017-12-06 | 2018-05-04 | 上海复合材料科技有限公司 | Automatically grinding dust-extraction unit |
| CN107984339B (en) * | 2017-12-06 | 2019-08-23 | 上海复合材料科技有限公司 | Automatically grinding dust-extraction unit |
| CN108274367A (en) * | 2018-01-11 | 2018-07-13 | 罗九莲 | A kind of building steel tube derusting device |
| CN108527028A (en) * | 2018-04-19 | 2018-09-14 | 广东新兴铸管有限公司 | A kind of ductile iron pipe cement inner wall grinding device |
| CN108927726A (en) * | 2018-09-02 | 2018-12-04 | 黎剑鸣 | There is the integrated form derusting device of flyback function based on multidirectional forces |
| CN114434308A (en) * | 2021-12-28 | 2022-05-06 | 江苏金鹰绝缘管业有限公司 | Automatic machining equipment and method for wear-resistant steel pipe |
| CN114434308B (en) * | 2021-12-28 | 2023-03-07 | 江苏金鹰绝缘管业有限公司 | Automatic machining equipment and method for wear-resistant steel pipe |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170123 Address after: 100082 Beijing, Xizhimen, North Street, No. 62, No. Patentee after: Aluminum Corporation of China Limited Patentee after: JIANGSU SINAGRT MATERIALS TECHNOLOGIES CO., LTD. Address before: 223800 Suyu, Jiangsu province Xiang Shan Road, No. 66, No. Patentee before: JIANGSU SINAGRT MATERIALS TECHNOLOGIES CO., LTD. |