CN205112121U - Multi -wire sawing machine - Google Patents
Multi -wire sawing machine Download PDFInfo
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- CN205112121U CN205112121U CN201520818486.XU CN201520818486U CN205112121U CN 205112121 U CN205112121 U CN 205112121U CN 201520818486 U CN201520818486 U CN 201520818486U CN 205112121 U CN205112121 U CN 205112121U
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Abstract
The utility model discloses a multi -wire sawing machine especially indicates a multi -wire sawing machine who adopts modular structure, and it mainly is applied to hard brittle material's such as monocrystalline silicon, polycrystalline silicon, synthetic cut stone cutting, including the base, be provided with the cutting module at the front end of base, be provided with in the rear end of base and store up the drawing die piece, tension and line management module set up in between cutting module and the storage drawing die piece, cutting module, tension and line management module, store up the drawing die piece and lie in same datum clamp face, control module installs in the top of base. The utility model discloses the essential element that to realize multi -wire sawing machine makes up again and carries out the modularization and handle, and the machine focus is low, and stability is good, is fit for high linear velocity, high efficiency cutting.
Description
Technical field:
The utility model relates to a kind of multi-line cutting machine, and refer to a kind of multi-line cutting machine adopting modular construction especially, it is mainly used in the cutting of the hard brittle materials such as monocrystalline silicon, polysilicon, synthetic cut stone.
Background technology:
Traditional multi-line cutting machine mainly comprises the parts such as sheave, payingoff mechanism, take-up mechanism, workbench, cutting wire, its overall structure adopts tower structure, specifically: the main body of machine is a framework erect, each parts of machine are individually fixed on framework, the shortcoming of this structure is: machine center is high, vibration is large, and poor stability, is not suitable for high speed, high efficiency cutting.
Utility model content:
It is low that the purpose of this utility model is to provide a kind of machine center, good stability, is applicable to the multi-line cutting machine of high linear speed, high efficiency cutting.
The technical scheme that the utility model is taked is as follows:
A kind of multi-line cutting machine, comprise base, the front end of base is provided with cutting module, the rear end of base is provided with storage wire module, tension force and wire management module installation are between cutting module and storage wire module, described cutting module, tension force and wire management module, storage wire module are positioned on same datum clamp face, and control module is installed on the top of base.
Further:
Storage wire module comprises take-up pulley, the first driving mechanism, actinobacillus wheel, the second driving mechanism, take-up bus cable device, unwrapping wire bus cable device, in this patent, adopt the module becoming an entirety fixing above-mentioned component combination, this module is the storage module of new, the old line of machine, wherein: take-up pulley and the first driving mechanism are connected, actinobacillus wheel and the second driving mechanism are connected.
Tension force and wire management module comprise takeup tension attachment device, laying tension attachment device and some guide rollers, wherein: takeup tension attachment device is installed between two fixing cord wheels of the side of take-up pulley, takeup tension attachment device comprises torque motor and spring, guide roller, by moveable guide roller, a kind of power contrary with line of cut direction of pull is produced to line of cut, realize adding the tension force of take-up side line of cut.Laying tension attachment device is installed between two fixing cord wheels of actinobacillus wheel side, laying tension attachment device comprises torque motor and spring, guide roller, by moveable guide roller, a kind of power contrary with line of cut direction of pull is produced to line of cut, realize adding the tension force of unwrapping wire side line of cut.
Between take-up pulley and takeup tension attachment device, between actinobacillus wheel and laying tension attachment device, takeup tension attachment device and cutter sweep, between laying tension attachment device and cutter sweep, be provided with some guide rollers, guide roller is then responsible for the trend of line of cut and the conversion of each plane.By increasing or reduce the quantity of guide roller, change the position of guide roller, realize the tension adjustment of line of cut, thus the tension force of contact different angles combination and the effect of wire management module and cutting module can be played.
Cutting module comprises main shaft, workbench and sheave, main shaft be line of cut driving mechanism, workbench is carrying and the feed mechanism of workpiece, sheave reciprocal or Unidirectional at a high speed under main shaft drives, sheave drives line of cut reciprocal or one-way movement at a high speed, adhere to the cutting particle of line of cut upper surface, ablation is produced to the workpiece to line of cut movement under workbench driving, realizes the cutting to workpiece.
Sheave offers cannelure, and line of cut curl is uniform to be wrapped in the cannelure of sheave.
The beneficial effects of the utility model are as follows:
The critical piece realizing multi-line cutting machine re-starts and combines and carry out modularized processing by the utility model, is divided into three main functional modules.Three main functional modules are arranged on as on the base of benchmark, and can do adjustment, the combination of multiple position, to adapt to different operating habits and working environment.Overall machine center is low, good stability, is applicable to high linear speed, high efficiency cutting.
Below in conjunction with the drawings and specific embodiments, the utility model is described further.
Accompanying drawing illustrates:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of takeup tension attachment device described in the utility model;
Fig. 3 is the structural representation of laying tension attachment device described in the utility model;
Fig. 4 is the A portion enlarged diagram of Fig. 1.
Detailed description of the invention:
As shown in Figure 1, a kind of multi-line cutting machine of the present utility model, comprises base 1, and base 1 is weldment, and surface, through processing, can be used as the datum clamp face of other modules of machine.
The front end of base 1 is provided with cutting module 4, storage wire module 2 is provided with in the rear end of base 1, tension force and wire management module 3 are arranged between cutting module 4 and storage wire module 2, described cutting module 4, tension force and wire management module 3, storage wire module 2 are positioned on same datum clamp face, and control module 5 is installed on the top of base 1.
Storage wire module 2 comprises take-up pulley 21, first driving mechanism 22, actinobacillus wheel 23, second driving mechanism 24, take-up bus cable device 25, unwrapping wire bus cable device 26, in this patent, adopt the module becoming an entirety fixing above-mentioned component combination, this module is the storage module of new, the old line of machine, wherein: take-up pulley 21 and the first driving mechanism 22 are connected, actinobacillus wheel 23 and the second driving mechanism 24 are connected.
New line is deposited on actinobacillus wheel 23, rotates under the driving of its second driving mechanism 24; Unwrapping wire bus cable device 26 does consistent with actinobacillus wheel length, that direction changes with actinobacillus wheel 21 direction of rotation linear movement at actinobacillus wheel 23 length direction, by line opsition dependent and rate request, extract out from actinobacillus wheel 21, by tension force and wire management module 3, to cutting module 1 for line; First driving mechanism 22 drives take-up pulley 21 to rotate, old line after using unrolls on take-up pulley 21, simultaneously, take-up bus cable device 25 makes consistent with take-up pulley length, that direction changes with take-up pulley 21 direction of rotation linear displacement at take-up pulley 21 length direction, and the old line after cutting is evenly unrolled on take-up pulley 21.
Shown in composition graphs 2, Fig. 3, tension force and wire management module 3 comprise takeup tension attachment device 31, laying tension attachment device 32 and some guide rollers 33, wherein: takeup tension attachment device 31 is installed between two fixing cord wheels 33 of the side of take-up pulley 21, takeup tension attachment device 31 comprises torque motor and spring 311, guide roller 312, produce a kind of power f1 contrary with line of cut 6 tensile force f 1 direction by moveable guide roller 312 pairs of lines of cut 6, realize adding the tension force of take-up side line of cut 6.Laying tension attachment device 32 is installed between two fixing cord wheels 33 of actinobacillus wheel 23 side, laying tension attachment device 32 comprises torque motor and spring 321, guide roller 322, produce a kind of power f2 contrary with line of cut 6 direction of pull F2 by moveable guide roller 322 pairs of lines of cut 6, realize adding the tension force of unwrapping wire side line of cut 6.Between take-up pulley 21 and takeup tension attachment device 31, between actinobacillus wheel 23 and laying tension attachment device 32, takeup tension attachment device 31 and cutter sweep 4, between laying tension attachment device 32 and cutter sweep 4, be provided with some guide rollers 33, the trend of guide roller 33 responsible lines of cut and the conversion of each plane.By increasing or reduce the quantity of guide roller 33, change the position of guide roller 33, realize the tension adjustment of line of cut 6, thus the tension force of contact different angles combination and the effect of wire management module 3 and cutting module 4 can be played.
Cutting module 4 comprises main shaft 41, workbench 42 and sheave 43, main shaft 41 be line of cut driving mechanism, workbench 42 is carrying and the feed mechanism of workpiece, sheave 43 reciprocal or Unidirectional at a high speed under main shaft drives, sheave 43 drives line of cut 6 reciprocal or one-way movement at a high speed, adhere to the cutting particle of line of cut 6 upper surface, ablation is produced to the workpiece to line of cut 6 movement under workbench 42 driving, realizes the cutting to workpiece.
Operation principle of the present utility model is as follows:
1. the layout of line of cut:
Line of cut 6 is from the actinobacillus wheel 23(line storage wheel storage wire module 2) extract out, through unwrapping wire bus cable device 26, arrive the laying tension attachment device 32 in tension force and wire management module 3, after guide roller 33 manages, arrive the sheave 43 of cutting module 4.
Shown in composition graphs 4, cutting module 4 is provided with the sheave 43 that two have cannelure 44, the uniform cannelure 44 li being wrapped in two sheaves 43 of line of cut 6 curl.
Line of cut 6 from the sheave 43 of cutting module 4 out, enters tension force and wire management module 3 again, after wire 33 manages, enters takeup tension attachment device 31, then enters the take-up bus cable device 25 of storage wire module 2, finally closes on take-up pulley 21.
2, the realization of cutting:
Line of cut 6 is the wire of the fixing or free cutting particle of surface attachment.During machine cutting work, driving mechanism can drive the synchronous positive and negative rotation of sheave 43, actinobacillus wheel 23, take-up pulley 21, drives the line of cut 6 be wrapped on sheave 43 to do to move back and forth at a high speed.Meanwhile, control system, by laying tension attachment device, takeup tension attachment device, adds suitable tension force to line of cut 6, and the feed motion to line of cut 6 direction done by workbench 42 drive installation workpiece thereon, reaches the object of cut workpiece.
The critical piece realizing multi-line cutting machine re-starts and combines and carry out modularized processing by the utility model, is divided into three main functional modules.Three main functional modules are arranged on can as on the base of benchmark, and the group doing multiple position is each, to adapt to different operating habits and working environment.Overall machine center is low, good stability, is applicable to high linear speed, high efficiency cutting.
Claims (6)
1. a multi-line cutting machine, comprise base, it is characterized in that: the front end of base is provided with cutting module, the rear end of base is provided with storage wire module, tension force and wire management module installation are between cutting module and storage wire module, described cutting module, tension force and wire management module, storage wire module are positioned on same datum clamp face, and control module is installed on the top of base.
2. a kind of multi-line cutting machine according to claim 1, it is characterized in that: storage wire module comprises take-up pulley, the first driving mechanism, actinobacillus wheel, the second driving mechanism, take-up bus cable device, unwrapping wire bus cable device, wherein: take-up pulley and the first driving mechanism are connected, actinobacillus wheel and the second driving mechanism are connected.
3. a kind of multi-line cutting machine according to claim 2, it is characterized in that: tension force and wire management module comprise takeup tension attachment device, laying tension attachment device and some guide rollers, wherein: takeup tension attachment device is installed on the side of take-up pulley, laying tension attachment device is installed on actinobacillus wheel side, between take-up pulley and takeup tension attachment device, between actinobacillus wheel and laying tension attachment device, takeup tension attachment device and cutter sweep, between laying tension attachment device and cutter sweep, be provided with some guide rollers.
4. a kind of multi-line cutting machine according to claim 3, is characterized in that: takeup tension attachment device comprises torque motor and spring, guide roller.
5. a kind of multi-line cutting machine according to claim 3, is characterized in that: laying tension attachment device comprises torque motor and spring, guide roller.
6. a kind of multi-line cutting machine according to claim 1, it is characterized in that: cutting module comprises main shaft, workbench and sheave, main shaft be line of cut driving mechanism, workbench is carrying and the feed mechanism of workpiece, sheave offers cannelure, and line of cut curl is uniform to be wrapped in the cannelure of sheave.
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CN201520818486.XU CN205112121U (en) | 2015-10-22 | 2015-10-22 | Multi -wire sawing machine |
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CN201520818486.XU CN205112121U (en) | 2015-10-22 | 2015-10-22 | Multi -wire sawing machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107415068A (en) * | 2017-08-08 | 2017-12-01 | 江阴市展照科技有限公司 | A kind of multi-line cutting machine spool room Cable Assembly system |
CN108217312A (en) * | 2018-02-13 | 2018-06-29 | 福建富易天龙智能科技有限公司 | A kind of loading method and device for plaster bandage multi-wire saw |
CN109421184A (en) * | 2017-09-01 | 2019-03-05 | 隆基绿能科技股份有限公司 | Workpiece cutting device |
-
2015
- 2015-10-22 CN CN201520818486.XU patent/CN205112121U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107415068A (en) * | 2017-08-08 | 2017-12-01 | 江阴市展照科技有限公司 | A kind of multi-line cutting machine spool room Cable Assembly system |
CN109421184A (en) * | 2017-09-01 | 2019-03-05 | 隆基绿能科技股份有限公司 | Workpiece cutting device |
CN108217312A (en) * | 2018-02-13 | 2018-06-29 | 福建富易天龙智能科技有限公司 | A kind of loading method and device for plaster bandage multi-wire saw |
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