CN205109972U - Automatic apron device that installs additional of brake disc spraying - Google Patents

Automatic apron device that installs additional of brake disc spraying Download PDF

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Publication number
CN205109972U
CN205109972U CN201520890012.6U CN201520890012U CN205109972U CN 205109972 U CN205109972 U CN 205109972U CN 201520890012 U CN201520890012 U CN 201520890012U CN 205109972 U CN205109972 U CN 205109972U
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China
Prior art keywords
brake disc
arm
manipulator
lift cylinder
fairlead
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CN201520890012.6U
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Chinese (zh)
Inventor
马臣
胡连太
盖英辉
吴志刚
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YANTAI SHENGDI AUTOMOBILE PARTS MANUFACTURE CO Ltd
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YANTAI SHENGDI AUTOMOBILE PARTS MANUFACTURE CO Ltd
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Priority to CN201520890012.6U priority Critical patent/CN205109972U/en
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Abstract

The utility model relates to an automatic apron device that installs additional of brake disc spraying belongs to automobile parts spraying processing technology field. It includes elevating system, manipulator and supporting mechanism, elevating system includes lift cylinder and support, the support mounting is at the top of spouting the room, the lift cylinder is installed on the support, and room open -ended one side is being spouted to perpendicular the setting, the manipulator includes manipulator davit and two parallel arms that set up, the upper end and the lifting air cylinder connected of manipulator davit, the lower extreme and the arm of manipulator davit are connected, the bottom of arm is equipped with mechanical arm seat, be equipped with the electro -magnet on the machinery arm seat, the supporting mechanism includes the rocking arm, base and rotating electrical machines, the rocking arm horizontal direction sets up, the rocking arm both ends are equipped with brake disc support fixture respectively. The utility model provides the quality of the spraying of high brake disc, it is not only efficient to get the apron process of putting, gets that to put the position more accurate, has reduced workman's intensity of labour moreover.

Description

A kind of brake disc spraying installs cover board arrangement additional automatically
Technical field
The utility model relates to the spraying of a kind of brake disc and automatically installs cover board arrangement additional, belongs to the parts spray process field of automobile.
Background technology
Brake disc comprises the installation disk body of brake disk body and projection, described brake disk body comprises, lower brake lining and hold cylindrical greatly, described installation disk body comprises protruding small end cylindrical, on described, lower brake lining is arranged on the upper of brake disk body, on lower surface, at present, brake disc is in order to antirust, need at its surface spraying coast of paint, to carry out brake disc protecting the service life extending brake disc, existing brake disc is answered in customer demand, lower brake lining does not need to spray, because spray gun sprays from top to bottom: down sprayed by the top of brake disc, therefore lower brake lining also can not spray to lower brake lining without the need to protecting, and upper brake lining sprays to when brake disc sprays, the cover plate of annular is needed to be blocked by the upper brake lining of brake disc.Existing cover plate picks and places by manually completing, not only labour intensity is large manually to pick and place cover plate, and pick and place cover plate affects brake disc of easily damaging small end cylindrical by manual operation, especially after brake disc spraying, get cover plate easily to damage the small end cylindrical of brake disc, cause brake disc to spray and there is hidden danger of quality.
Utility model content
The deficiency that the utility model exists for prior art, provides a kind of structure simple, picks and places cover plate convenient, and guarantees that the brake disc spraying of brake disc coating quality installs cover board arrangement additional automatically.
The technical scheme that the utility model solves the problems of the technologies described above is as follows: a kind of brake disc spraying installs cover board arrangement additional automatically, comprise elevating mechanism, manipulator and supporting mechanism, described elevating mechanism comprises lift cylinder and support, described support installing is at the top in spray room, described lift cylinder is installed on the bracket, and be vertically set on the side of spray room opening, described manipulator comprises manipulator arm and two parallel mechanical arms arranged, the upper end of described manipulator arm is connected with described lift cylinder, the lower end of described manipulator arm is connected with described mechanical arm, the bottom of described mechanical arm is provided with mechanical arm seat, described mechanical arm seat is provided with electromagnet, described supporting mechanism comprises pivoted arm, base and the electric rotating machine for driving pivoted arm to rotate, described pivoted arm horizontal direction is arranged, described pivoted arm two ends are respectively equipped with brake disc support fixture.
The beneficial effects of the utility model are: the object picking and placeing cover plate that can realize automation at brake disc spraying process, it is accurate that mechanical arm picks and places cap locations, not by thinking the impact of factor, nature can not be damaged the small end cylindrical of brake disc after spraying, thus improve the quality of the integral spray of brake disc, in addition wholely pick and place cover plate process not only efficiency is high, access position is more accurate, and reduces the labour intensity of workman.
On the basis of technique scheme, the utility model can also do following improvement.
Further, the slide bar that described elevating mechanism also comprises fairlead and is sleeved in described fairlead, described fairlead is fixedly connected with the piston rod of described cylinder, and the top of described slide bar can upper and lower slip in described fairlead, and the bottom of described slide bar is fixedly connected with described manipulator arm.
Adopt the beneficial effect of above-mentioned further scheme to be that slide bar can slide in fairlead, certain cushioning effect can be played to lift cylinder.
Further, described elevating mechanism also comprises lift cylinder position-limit mechanism, described lift cylinder position-limit mechanism comprises proximity switch and inductive switching plate, and described proximity switch is arranged on the sidepiece of described fairlead, and described inductive switching plate is arranged on the top of described manipulator arm.
The beneficial effect of above-mentioned further scheme is adopted to be, fairlead and slide bar not only play cushioning effect, avoid causing rigid damage to cover plate or brake disc, and can limit the extreme lower position of lift cylinder, proximity switch declines when touching inductive switching plate, and the piston rod of lift cylinder can stop moving down and oppositely moves upward.
Further, described manipulator also comprises the governor motion for adjusting the movement in the opposite direction respectively in the horizontal direction of two mechanical arms.
Further, described governor motion comprises leading screw, left feed screw nut, right feed screw nut and the lock-screw for locking feed screw nut, a left side for described leading screw, right both sides are respectively left hand thread and right-handed thread, a described left side, the front side of right feed screw nut is provided with screw thread, and corresponding left hand thread with described leading screw and right-handed thread match respectively, the bottom of described manipulator arm is provided with crossbeam, described crossbeam is arranged on after described leading screw, a described left side, the rear side of right feed screw nut can slide along described crossbeam, two described mechanical arms respectively with a described left side, right feed screw nut is fixedly connected with.
The beneficial effect of above-mentioned further scheme is adopted to be that leading screw rotates and two described mechanical arms can be driven to move in the opposite direction, thus regulates the distance between two mechanical arms, so that adapt to picking and placeing of the cover plate on the brake disc of different model different size.
Further, the bottom of described mechanical arm seat is provided with two parallel guide pillars arranged, and described electromagnet is arranged on floating electromagnetism seat, and described floating electromagnetism seat can being arranged on described guide pillar of upper and lower slip.
Adopt the beneficial effect of above-mentioned further scheme to be, the electromagnetism seat that floats can slide up and down along guide pillar, plays certain cushioning effect at electromagnet and cover plate adhesive and separation process, avoids due to rigid collision damage cover plate or brake disc.
Accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present utility model;
Fig. 2 is left TV structure schematic diagram of the present utility model;
Fig. 3 is the structural representation of fairlead of the present utility model;
Fig. 4 is the structural representation of governor motion of the present utility model;
Fig. 5 is the profile along A-A direction in Fig. 4;
Fig. 6 is the structural representation of the utility model workpiece brake disc.
In figure, 1, support; 2, lift cylinder; 3, fairlead; 4, proximity switch; 5, inductive switching plate; 6, manipulator arm; 7, leading screw; 8, nozzle; 9, brake disc; 10, cover plate; 11, pivoted arm; 12, room is sprayed; 13, lock-screw; 14, mechanical arm; 15, mechanical arm seat; 16, electromagnet; 17, guide pillar; 18, float electromagnetism seat; 19, right feed screw nut; 20, left feed screw nut; 21, slide bar; 22, base; 23, brake disc support fixture; 24, crossbeam.
Detailed description of the invention
Be described principle of the present utility model and feature below in conjunction with example, example, only for explaining the utility model, is not intended to limit scope of the present utility model.
As shown in Fig. 1 ~ Fig. 6, a kind of brake disc spraying installs cover board arrangement additional automatically, comprise elevating mechanism, manipulator and supporting mechanism, described elevating mechanism comprises lift cylinder 2 and support 1, described support 1 is arranged on the top in spray room 12, described lift cylinder 2 is arranged on described support 1, and be vertically set on the side of spray room 12 opening, described manipulator comprises manipulator arm 6 and two parallel mechanical arms 14 arranged, the upper end of described manipulator arm is connected with described lift cylinder, the lower end of described manipulator arm is connected with described mechanical arm, the bottom of described mechanical arm is provided with mechanical arm seat 15, described mechanical arm seat is provided with electromagnet 16, described supporting mechanism comprises pivoted arm 11, base 22 and the electric rotating machine for driving pivoted arm to rotate, described pivoted arm 11 horizontal direction is arranged, described pivoted arm two ends are respectively equipped with brake disc support fixture 23.
Described elevating mechanism also comprises fairlead 3 and is sleeved on the slide bar 21 in described fairlead, described fairlead is fixedly connected with the piston rod of described cylinder, the top of described slide bar can upper and lower slip in described fairlead, and the bottom of described slide bar is fixedly connected with described manipulator arm.Slide bar can slide in fairlead, can play certain cushioning effect to lift cylinder.
Described elevating mechanism also comprises lift cylinder position-limit mechanism, described lift cylinder position-limit mechanism comprises proximity switch 4 and inductive switching plate 5, described proximity switch 4 is arranged on the sidepiece of described fairlead 3, and described inductive switching plate 5 is arranged on the top of described manipulator arm.Fairlead and slide bar not only play cushioning effect, avoid causing rigid damage to cover plate or brake disc, and can limit the extreme lower position of lift cylinder, when proximity switch decline touches inductive switching plate, the piston rod of lift cylinder can stop moving down, and oppositely moves upward.
Described manipulator also comprises the governor motion for adjusting the movement in the opposite direction respectively in the horizontal direction of two mechanical arms.
Described governor motion comprises leading screw 7, left feed screw nut 20, right feed screw nut 19 and the lock-screw 13 for locking feed screw nut, a left side for described leading screw, right both sides are respectively left hand thread and right-handed thread, a described left side, the front side of right feed screw nut is provided with screw thread, and corresponding left hand thread with described leading screw and right-handed thread match respectively, the bottom of described manipulator arm 6 is provided with crossbeam 24, described crossbeam 24 is arranged on after described leading screw 7, a described left side, the rear side of right feed screw nut can slide along described crossbeam 24, two described mechanical arms 14 respectively with a described left side, right feed screw nut is fixedly connected with.Leading screw rotates and two described mechanical arms can be driven to move in the opposite direction, thus regulates the distance between two mechanical arms, so that adapt to picking and placeing of the cover plate on the brake disc of different model different size.
The bottom of described mechanical arm seat 15 is provided with two parallel guide pillars 17 arranged, and described electromagnet 16 is arranged on floating electromagnetism seat 18, and described floating electromagnetism seat 18 can being arranged on described guide pillar of upper and lower slip.The electromagnetism seat that floats can slide up and down along guide pillar, plays certain cushioning effect in electromagnet and cover plate adhesive and separation process, avoids due to rigid collision damage cover plate or brake disc.
The course of work, on artificial brake disc support fixture workpiece brake disc 9 is placed on outside spray room, and cover plate 10 is manually placed on brake disc, electric rotating machine rotates and drives pivoted arm to revolve turnback, the workpiece placed and cover plate are rotated to the spraying accepting nozzle 8 in spray room 12, in Workpiece painting process in spray room, the next workpiece brake disc of artificial placement and cover plate on the other end of pivoted arm, after Workpiece painting in room to be painted completes, pivoted arm rotates 180 degree under the effect of electric rotating machine, next workpiece enters spray room and sprays, and mechanical arm declines under the effect of lift cylinder, electromagnet is made to contact cover plate, electromagnet obtains electric with cover plate adhesive, the electromagnetism seat that floats can be gone up on guide pillar, lower slider, available buffer is with cover sheet and brake disc, the piston rod of lift cylinder continues to decline, slide bar can slide in fairlead, treat that proximity switch touches inductive switching plate, the piston rod of lift cylinder oppositely on move, electromagnet drives on cover plate and moves, manually the brake disc sprayed is taken off, then workpiece brake disc to be sprayed is placed on brake disc support fixture, then the piston rod of lift cylinder moves down, electromagnet cover plate contact workpiece, cover plate is placed on workpiece brake disc by electromagnet dead electricity, after Workpiece painting in room to be painted, pivoted arm rotates 180 degree, then cover plate is taken in electromagnet decline away, manually take off the workpiece sprayed, the workpiece more renewed carries out next round spraying.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (6)

1. a brake disc spraying installs cover board arrangement additional automatically, it is characterized in that, comprise elevating mechanism, manipulator and supporting mechanism, described elevating mechanism comprises lift cylinder and support, described support installing is at the top in spray room, described lift cylinder is installed on the bracket, and be vertically set on the side of spray room opening, described manipulator comprises manipulator arm and two parallel mechanical arms arranged, the upper end of described manipulator arm is connected with described lift cylinder, the lower end of described manipulator arm is connected with described mechanical arm, the bottom of described mechanical arm is provided with mechanical arm seat, described mechanical arm seat is provided with electromagnet, described supporting mechanism comprises pivoted arm, base and the electric rotating machine for driving pivoted arm to rotate, described pivoted arm horizontal direction is arranged, described pivoted arm two ends are respectively equipped with brake disc support fixture.
2. brake disc spraying according to claim 1 installs cover board arrangement additional automatically, it is characterized in that, the slide bar that described elevating mechanism also comprises fairlead and is sleeved in described fairlead, described fairlead is fixedly connected with the piston rod of described cylinder, described slide bar can upper and lower slip in described fairlead, and the bottom of described slide bar is fixedly connected with described manipulator arm.
3. brake disc spraying according to claim 2 installs cover board arrangement additional automatically, it is characterized in that, described elevating mechanism also comprises lift cylinder position-limit mechanism, described lift cylinder position-limit mechanism comprises proximity switch and inductive switching plate, described proximity switch is arranged on the sidepiece of described fairlead, and described inductive switching plate is arranged on the top of described manipulator arm.
4. the brake disc spraying according to claim 1 or 2 or 3 installs cover board arrangement additional automatically, it is characterized in that, described manipulator also comprises the governor motion for adjusting the movement in the opposite direction respectively in the horizontal direction of two mechanical arms.
5. brake disc spraying according to claim 4 installs cover board arrangement additional automatically, it is characterized in that, described governor motion comprises leading screw, left feed screw nut, right feed screw nut and the lock-screw for locking feed screw nut, a left side for described leading screw, right both sides are respectively left hand thread and right-handed thread, a described left side, the front side of right feed screw nut is provided with screw thread, and corresponding left hand thread with described leading screw and right-handed thread match respectively, the bottom of described manipulator arm is provided with crossbeam, described crossbeam is arranged on after described leading screw, a described left side, the rear side of right feed screw nut can slide along described crossbeam, two described mechanical arms respectively with a described left side, right feed screw nut is fixedly connected with.
6. brake disc spraying according to claim 1 installs cover board arrangement additional automatically, it is characterized in that, the bottom of described mechanical arm seat is provided with two parallel guide pillars arranged, and described electromagnet is arranged on floating electromagnetism seat, and described floating electromagnetism seat can being arranged on described guide pillar of upper and lower slip.
CN201520890012.6U 2015-11-10 2015-11-10 Automatic apron device that installs additional of brake disc spraying Active CN205109972U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520890012.6U CN205109972U (en) 2015-11-10 2015-11-10 Automatic apron device that installs additional of brake disc spraying

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520890012.6U CN205109972U (en) 2015-11-10 2015-11-10 Automatic apron device that installs additional of brake disc spraying

Publications (1)

Publication Number Publication Date
CN205109972U true CN205109972U (en) 2016-03-30

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107515482A (en) * 2017-09-11 2017-12-26 京东方科技集团股份有限公司 A kind of method of glue coating equipment and coating adhesive
CN113369048A (en) * 2021-06-10 2021-09-10 浙江雅阁集成吊顶股份有限公司 Curtain aluminum plate spraying device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107515482A (en) * 2017-09-11 2017-12-26 京东方科技集团股份有限公司 A kind of method of glue coating equipment and coating adhesive
CN113369048A (en) * 2021-06-10 2021-09-10 浙江雅阁集成吊顶股份有限公司 Curtain aluminum plate spraying device
CN113369048B (en) * 2021-06-10 2022-08-05 浙江雅阁集成吊顶股份有限公司 Curtain aluminum plate spraying device

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