CN205103040U - System for be used for transport vechicle axle load to detect - Google Patents
System for be used for transport vechicle axle load to detect Download PDFInfo
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- CN205103040U CN205103040U CN201520936739.3U CN201520936739U CN205103040U CN 205103040 U CN205103040 U CN 205103040U CN 201520936739 U CN201520936739 U CN 201520936739U CN 205103040 U CN205103040 U CN 205103040U
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Abstract
The utility model provides a system for be used for transport vechicle axle load to detect, including infrared ray sensor, singlechip, panel board, GPS, on the bridge plate spring, infrared ray sensor is connected with the microcontroller type port the fixed setting of infrared ray sensor around the transport vechicle, and singlechip output port is connected with the panel board, GPS is connected with the microcontroller type port, and it has CAN communication module still to integrate on the singlechip, makes the singlechip be connected with on -vehicle ECU through CAN communication module. The system can on the panel board, make the driver can clearly understand the axle load distribution circumstances in order to put in order car plan sketch form visual display the result after the calculation conversion to operation vehicle axle load accurate measurement to correspondingly send the warning, eliminate the overload phenomenon so that the driver in time adjusts, prevent that the part from causing the damage because of overweight, guarantees the vehicle safe operation. System simple structure, simple to operate are not restricted by the site condition, can install and use on different kinds of vehicles, and the commonality is strong, and is with low costs.
Description
Technical field
The utility model relates to automobile axle load field of measuring technique, particularly relates to a kind of system for detecting transport vehicle axle load distribution condition.
Background technology
At present, all can occur during most commercial transport car lade that car load axle load distributes uneven phenomenon.Car load axle load distributes uneven, certain part of axle is easily made to bear too much load, not only can have an impact to the serviceable life of axle, and the hydraulic performance decline of car load can be made, the wearing and tearing of aggravation tire, reduce the curved characteristic of mistake and the control stability of car load, great hidden danger is brought to the safety traffic of vehicle.
For above problem, existing detection means is for testing loading vehicles by weighing unit or some stands and equipment: measure car load antero posterior axis quality, complete vehicle quality after loading, finally by measurement numerical value, the real-time speed of a motor vehicle, car brakeing parameter etc., judge whether vehicle overloads and whether uneven axle load distributes.These detection methods mostly can only do static measurement, are difficult to measure the axle load change in vehicle travel process, cannot Measurement accuracy and reflect the actual load value born on vehicle every root axle, and waste time and energy, and testing cost is higher.
Summary of the invention
For improving the accuracy that operational vehicle axle load is measured, avoiding causing potential safety hazard because axle load distributes inequality, the utility model proposes a kind of system for detecting transport vehicle axle load distribution condition.
For this reason, the technical solution of the utility model is: a kind of system detected for transport vehicle axle load, it is characterized in that: described system comprises infrared ray sensor, single-chip microcomputer, panel board, GPS, infrared ray sensor is fixedly installed on transport vehicle front-rear axle leaf spring, infrared ray sensor is connected with single-chip microcomputer input port by digital signal wire, single-chip microcomputer output port is connected with panel board, single-chip microcomputer is converted into data falls apart a little by carrying out process to the front-rear axle leaf spring deformation quantity information received, and be X-axis with vehicle commander, overall width is that Y-axis sets up coordinate diagram, loose for described data point is distributed in coordinate axis, contrast in conjunction with each axle rated load of default transport vehicle simultaneously, comparing result is reflected in different colours on the point of the corresponding front-rear axle left and right sides in car load floor map, and shown by panel board, each axle load amount of transport vehicle is judged according to the change of corresponding front-rear axle left and right sides point color, described GPS is connected with single-chip microcomputer input port by digital signal wire, single-chip microcomputer is also integrated with CAN communication module, by CAN communication module, single-chip microcomputer is connected with vehicle-mounted ECU during use.
Principle of work:
During system works, the stress deformation amount of loading vehicles front-rear axle leaf spring is sent to single-chip microcomputer by infrared ray sensor, the deflection of monitoring out is converted into quality by calculation procedure by single-chip microcomputer, and process is converted into a series of data and falls apart a little, be simultaneously X-axis with full car length, car load width sets up coordinate diagram for Y-axis, loose for data point is distributed in coordinate axis.In conjunction with car load planar structure, measurement result is reflected on the point of the front-rear axle left and right sides in car load floor map, and be presented on panel board: if the numerical value calculated is greater than the rated load of vehicle bridge or two ends, left and right difference is excessive, then corresponding in car load floor map on panel board point can become red, now single-chip microcomputer sends " front/rear bridge is overweight; please drive with caution " text prompt by control strategy to panel board, reminds driver to note; If the numerical value calculated is all normal, then the point on panel board in car load floor map is all green.During overload of vehicle, if driver does not take corresponding off-load measure in time, making vehicle bridge keep axle load distributes in uneven state, then single-chip microcomputer is read vehicle current operating conditions by CAN passage, and in conjunction with GPS, vehicle traveling road conditions are judged, in the too high situation of the non-high-speed road conditions speed of a motor vehicle, single-chip microcomputer is limited engine torque and rotating speed by vehicle-mounted ECU, engine speed is reduced and realizes vehicle reduction of speed, ensure the security of vehicle.
Beneficial effect:
The utility model axle load detection system can carry out Measurement accuracy to the axle load of bogie axle each under travel condition of vehicle, and after calculating conversion, result is presented on panel board with the formal intuition of car load floor map, driver is enable to have a clear understanding of the axle load distribution condition of each axle, control test result is corresponding simultaneously sends prompting, so that driver adjusts elimination overloading in time, prevent car load critical component from causing damage because of overweight for a long time, ensure that vehicle safety runs.This system architecture is simple, easy for installation, does not restrict by site condition, and can install and use on dissimilar vehicle, highly versatile, cost is low.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the car load floor map in the utility model;
Number in the figure is: 1, vehicle to be measured; 2, infrared ray sensor; 3, GPS; 4, single-chip microcomputer; 5, digital signal wire; 6, panel board; 7, vehicle-mounted ECU; 8, vehicle chassis to be measured; 9, propons left end measurement point; 10, propons right-hand member measurement point; 11, back axle left end measurement point; 12, back axle right-hand member measurement point.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figure 1, a kind of system detected for transport vehicle axle load, described system comprises infrared ray sensor 2, single-chip microcomputer 4, panel board 6 and GPS3, during use: on the front-rear axle leaf spring first infrared ray sensor 2 being fixedly mounted on vehicle 1 to be measured (left and right sides is all installed), then infrared ray sensor 2 is connected with the input port of single-chip microcomputer 4 by digital signal wire, then the output port of single-chip microcomputer 4 is connected with panel board 6; During use, single-chip microcomputer is converted into data falls apart a little by carrying out process to the front-rear axle leaf spring deformation quantity information received, and be X-axis with vehicle commander, overall width sets up coordinate diagram for Y-axis, loose for described data point is distributed in coordinate axis, contrast in conjunction with each axle rated load of default transport vehicle simultaneously, by comparing result with on the point being reflected in the corresponding front-rear axle left and right sides in car load floor map of different colours, and shown by panel board, driver judges each axle load amount of transport vehicle according to the change of corresponding front-rear axle left and right sides point color; Described GPS3 is connected with the input port of single-chip microcomputer 4 by digital signal wire 5 simultaneously, described single-chip microcomputer 4 is also integrated with CAN communication module, by CAN communication module, single-chip microcomputer 4 is connected with vehicle-mounted ECU 7 during use.
As shown in Figure 1 and Figure 2, during this system works, the stress deformation amount of the vehicle to be measured 1 front-rear axle leaf spring sensed is sent to single-chip microcomputer 4 by infrared ray sensor 2, the deflection of monitoring out is converted into quality by calculation procedure by single-chip microcomputer 4, and process is converted into a series of data and falls apart a little, be simultaneously X-axis with full car length, car load width sets up coordinate diagram for Y-axis, loose for data point is distributed in coordinate axis.In conjunction with car load planar structure, measurement result is reflected on the point of the front-rear axle left and right sides in car load floor map, and be presented on panel board: if the numerical value calculated is greater than the rated load of vehicle bridge or two ends, left and right difference is excessive, the propons left end measurement point 9 of then car load floor map on panel board---vehicle chassis 8 to be measured, propons right-hand member measurement point 10, point corresponding in back axle left end measurement point 11 and back axle right-hand member measurement point 12 can become red, now single-chip microcomputer 4 to send to panel board 6 by control strategy that " front/rear bridge is overweight, please drive with caution " text prompt, driver is reminded to note, if the numerical value calculated is all normal, then in the propons left end measurement point 9 of car load floor map on panel board---vehicle chassis 8 to be measured, propons right-hand member measurement point 10, back axle left end measurement point 11 and back axle right-hand member measurement point 12, corresponding point be all green.When overload of vehicle, if driver does not take corresponding off-load measure in time, making vehicle bridge keep axle load distributes in uneven state, then single-chip microcomputer is treated a measuring car current running status by CAN communication module channels and is read, and judge in conjunction with the traveling road conditions that GPS treats measuring car, in the too high situation of the non-high-speed road conditions speed of a motor vehicle, single-chip microcomputer is limited engine torque and rotating speed by vehicle-mounted ECU, engine speed is reduced and realizes vehicle reduction of speed, ensure the security of vehicle.
The utility model axle load detection system can carry out Measurement accuracy to the axle load of bogie axle each under travel condition of vehicle, and after calculating conversion, result is presented on panel board with the formal intuition of car load floor map, driver is enable to have a clear understanding of the axle load distribution condition of each axle, control test result is corresponding simultaneously sends prompting, so that driver adjusts elimination overloading in time, prevent car load critical component from causing damage because of overweight for a long time, ensure that vehicle safety runs.This system architecture is simple, easy for installation, does not restrict by site condition, and can install and use on dissimilar vehicle, highly versatile, cost is low.
Claims (1)
1. the system detected for transport vehicle axle load, it is characterized in that: described system comprises infrared ray sensor, single-chip microcomputer, panel board, GPS, infrared ray sensor is fixedly installed on transport vehicle front-rear axle leaf spring, infrared ray sensor is connected with single-chip microcomputer input port by digital signal wire, single-chip microcomputer output port is connected with panel board, single-chip microcomputer is converted into data falls apart a little by carrying out process to the transport vehicle front-rear axle leaf spring deformation quantity information received, and be X-axis with vehicle commander, overall width is that Y-axis sets up coordinate diagram, loose for described data point is distributed in coordinate axis, contrast in conjunction with each axle rated load of default transport vehicle simultaneously, comparing result is reflected in different colours on the point of the corresponding front-rear axle left and right sides in car load floor map, and shown by panel board, each axle load amount of transport vehicle is judged according to the change of corresponding front-rear axle left and right sides point color, described GPS is connected with single-chip microcomputer input port by digital signal wire, single-chip microcomputer is also integrated with CAN communication module, by CAN communication module, single-chip microcomputer is connected with vehicle-mounted ECU during use.
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CN201520936739.3U CN205103040U (en) | 2015-11-23 | 2015-11-23 | System for be used for transport vechicle axle load to detect |
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CN201520936739.3U CN205103040U (en) | 2015-11-23 | 2015-11-23 | System for be used for transport vechicle axle load to detect |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110962776A (en) * | 2019-11-18 | 2020-04-07 | 江苏徐工工程机械研究院有限公司 | Safety protection method and system and engineering vehicle |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110962776A (en) * | 2019-11-18 | 2020-04-07 | 江苏徐工工程机械研究院有限公司 | Safety protection method and system and engineering vehicle |
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