CN205088902U - Decoration product is moulded to polymer stone - Google Patents
Decoration product is moulded to polymer stone Download PDFInfo
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- CN205088902U CN205088902U CN201520903966.6U CN201520903966U CN205088902U CN 205088902 U CN205088902 U CN 205088902U CN 201520903966 U CN201520903966 U CN 201520903966U CN 205088902 U CN205088902 U CN 205088902U
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Abstract
(B, ) the utility model relates to a decoration product is moulded to polymer stone. The imitative marble plate of tradition exists that heavy calcium carbonate surface treatment technology is complicated, manufacturing cost is high, has the cooling warpage's that is heated in the inorganic powders processing productions such as (b) (b) PVC (b) (b) resin, heavy calcium carbonate defect. The utility model discloses the constitution includes: substrate (b) (b) A (b) (b) (b) (b) 1 (b) (b), substrate (b) (b) B (b) (b) (b) (b) 5 (b) (b), substrate (b) (b) A (b) (b) with substrate (b) (b) B (b) (b) go up the plane and be connected with superficial layer (b) (b) 2 (b) (b) through hot extrusion or thermoforming mode, the superficial layer include the resistant layer (b) (b) 6 (b) (a b) of waiting of surface, the surface resistant wait layer and colored decorative pattern or marble decorative pattern membrane (b) (b) 7 (b) (b) laminating, colored decorative pattern or marble decorative pattern membrane and thermoplastic elastomer layer (b) (b) 8 (b) (b) laminating, the thermoplastic elastomer layer with substrate (b) (b) A (b) (b) substrate (b) (b) B (b) (b) laminating, substrate (b) (b) A (b) (b) both ends dovetail groove (b) (b) 3 (b) (b) has, substrate (b) (b) B (b) (b) both ends have swallow -tail form arch (b) (b) 4 (b) (b). The utility model is used for decoration product is moulded to polymer stone. (B, )
Description
technical field:
the utility model relates to the manufacturing technology field of decorative product, is specifically related to a kind of macromolecule stone and moulds decorative product.
background technology:
the manufacture of tradition simulative marble slab is the reclaimed materials utilizing PVC product, add various auxiliary agent and produce simulative marble slab, deformation of products effect is improved poor by formula, also polyvinyl chloride resin is utilized in addition, by extruder granulation, obtained stone plastic composite materials, marmorean outward appearance is formed through surperficial thermoprint with the product of its manufacture of materials, but it is complicated to there is powdered whiting process of surface treatment, cost of goods manufactured is high, and existence polyvinyl chloride resin, the PVC parian decorative product manufacturing process that the inorganic particles such as powdered whiting are processed cools the defect of buckling deformation in buckling deformation and use procedure after being heated.
along with the fast development of national economy and improving constantly of people's living standard, the newly-built high residential building in city constantly increases, people meet individual decoration become trend to being particular about in habitat, the decorative products such as natural marble have come into huge numbers of families, but natural marble cost of winning constantly increases, dust is produced comparatively large and need a large amount of water, severe contamination periphery and site environment in process, simultaneously easily broken in product processing.The birth of parian decorative product, overcome the defect of the easy fragmentation of natural marble and contaminated environment, traditional simulative marble slab manufacture method is the reclaimed materials utilizing PVC product, add various auxiliary agent and produce PVC simulative marble slab, propose corresponding formula, but existence is depended merely on formula Design and is improved deformation of products, effect is poor, also polyvinyl chloride resin is utilized in addition, add various auxiliary agent, by extruder granulation, obtained stone plastic composite materials, marmorean outward appearance is formed through surperficial thermoprint with the product of its manufacture of materials, although consider the dispersiveness of powdered whiting and PVC macromolecular material, carry out powdered whiting surfacing, but it is complicated to there is powdered whiting process of surface treatment, cost is high, and existence polyvinyl chloride resin, the inorganic particle processing PVC parian decorative product manufacturing processes such as powdered whiting cool the defect of buckling deformation in buckling deformation and use procedure after being heated, simulative marble slab or stone mould decorative product buckling deformation will hinder popularization and the use of novel decorative product, it is exactly the parian decorative product that the feature that takes full advantage of macromolecular material feature and inorganic powder material is developed that macromolecule stone moulds decorative product, but existing market needs the problem cooling buckling deformation in buckling deformation and use procedure after the processing solving parian decorative product is heated badly, this product is that a kind of macromolecule stone moulds decorative product, effectively can solve the method that macromolecule stone moulds decorative product manufacturing process, use procedure buckling deformation defect.
utility model content:
the purpose of this utility model is to provide a kind of macromolecule stone and moulds decorative product.
above-mentioned object is realized by following technical scheme:
a kind of macromolecule stone moulds decorative product, its composition comprises: base material A, base material B, described base material A is connected with surface course by hot extrusion or thermoforming mode with plane on described base material B, described surface course comprises external surface weathering layer, described external surface weathering layer and chromatic pattern or marbling film are fitted, described chromatic pattern or marbling film and thermoplastic elastomer are fitted, described thermoplastic elastomer and described base material A, described base material B fits, described base material A two ends have dovetail groove, described base material B two ends have swallow-tail form projection.
described macromolecule stone moulds decorative product, and described base material A and described base material B has solid or is with two kinds, porose core, and described base material A and described base material B is the compound body of macromolecular material and inorganic powder material.
beneficial effect:
1. the utility model is that a kind of macromolecule stone moulds decorative product; solve the problem of process of producing product, the easy buckling deformation of use procedure; the demand of indoor wall finished faced can be met; the decorative effect that decorative product surface can realize many various structures looks such as wooden, natural marble, general composite material is moulded at macromolecule stone; meet environmental protection requirement simultaneously, nonhygroscopic distortion, fire prevention, quality be light, have certain elasticity, sound-absorbing noise control.
free from environmental pollution in process of the present utility model, the base material that this macromolecule stone moulds decorative product can be sheet material, also can be lines etc., base material itself has solid or is with porose core two kinds of structures simultaneously, and the indoor wall finishing personage that can meet different demand selects.
base material of the present utility model is the compound body of macromolecular material and inorganic powder material, wherein said macromolecular material is polyvinyl chloride resin, also can PE resin, PP resin etc., described inorganic powder material is through the nanometer calcium stone flour, marble powder, granite powder etc. of process.
the utility model adopts the static heat polyvinyl chloride resin of 10-20 stabilization time minute in the fabrication process, improve powder mixture heat resistance and durability, ensure that macromolecule stone moulds the intensity of decorative product, particle diameter is adopted to sieve as 350-400 order and 600-650 order two kinds of powdered whitings add lubrication prescription and respectively through mechanical strong stirring, obtain powdered whiting premix with 1:0.5 part mixing powdered whiting, give full play to the effect that inorganic powder material improves product strength.
powdered whiting premix manufacturing process of the present utility model fairly simple easy to operate, cost is low, inorganic powder material can be realized and polyvinyl chloride resin macromolecular material disperses better, compatible, molecular structure uniformity, ensure that macromolecule stone moulds the intensity of decorative product, 30-300 infrared ray heating tube post processing passage is provided with by inside, eliminate the internal stress problem that macromolecule stone moulds decorative product, not only increase product strength, and solve the buckling deformation that macromolecule stone moulds decorative product, will popularization and the use of novel decorative product be promoted.
the utility model due to product surface cooling with internal cooling effect inconsistent, easily formed after the temperature difference causes processing to be heated between surface and inside and cool buckling deformation in buckling deformation and use procedure, therefore need to enter long 6-20 rice after the first one-step forming of product, width 3 meters ~ 30 meters, temperature 40 DEG C ~ 60 DEG C adjustable post processing passages, cut after making the surface of product and inner temperature basically identical, post processing channel interior is provided with 30-300 infrared ray heating tube, and each heating tube can heat adjustment separately, each heating tube height can adjust up and down according to product thickness and profile, passage four shaft seal is closed and has insulation layer, passage is provided with conveying device, facilitate the conveying of product.
macromolecule stone of the present utility model moulds decorative product surface course two kinds of form of structure, i.e. three layer construction, two-layer structure, three layer construction is external surface weathering layer, chromatic pattern or marbling patterned layer, thermoplastic elastic layer, two-layer structure is external surface weathering layer, chromatic pattern or marbling patterned layer, another two-layer structure is for containing UV material colorful decorative pattern or marbling patterned layer, thermoplastic elastic layer, external surface weathering layer Main Function is to improve the light resistance that macromolecule stone moulds decorative product, durability, can be ASA, PMMA, the materials such as UV, indoor or the non-discoloring needs of outdoor decoration metope ultraviolet resistance can be met, chromatic pattern or marbling patterned layer Main Function are the pattern providing product, it can be the transfer film containing decorative pattern or marble lines, the materials such as the PVC film containing decorative pattern or marble lines, there is natural marble or natural vein vivid effect, thermoplastic elastic layer Main Function is that can realize base material is effectively connected with patterned layer, can be polyurethanes, polyesters, polyolefin etc., and elastic reaction makes macromolecule stone mould decorative product to have certain impact resistance.
the macromolecular materials such as polyvinyl chloride resin of the present utility model act predominantly in utilizing macromolecular thermoplastic, the micromolecular characteristic of the compatible inorganic particle of macromolecular chain, realize the intensity that macromolecule stone moulds decorative product, the process Main Function of powdered whiting premix is powdered whiting inorganic particle reunion collective to break up the surfacing carrying out molecule, meet the micromolecular requirement of the compatible inorganic particle of macromolecular chain, reach macromolecular chain and inorganic particle fully disperses, compatible, molecular structure uniformity, realize the intensity that macromolecule stone moulds decorative product, heat stabilizer effect is to meet in the macromolecular material process such as polyvinyl chloride resin or use procedure and macromolecular chain fracture does not occur, macromolecular material is avoided to lose application function, ensure that macromolecule stone moulds decorative product application quality, the effect of ACR processing aid is to improve the macromolecular material processing technologys such as polyvinyl chloride resin, ensure that macromolecule stone is moulded decorative product base material and produced, haloflex adds can be made macromolecule stone mould decorative product to have certain toughness, the requirement of process or use procedure can be met, stearic acid, Tissuemat E, calcium stearates etc. are that lubricant is to meet the macromolecular material processing technologys such as polyvinyl chloride resin, ensure that macromolecule stone is moulded decorative product and had good using function.
accompanying drawing illustrates:
the structural representation of accompanying drawing 1 to be base material A of the present utility model be Kong Xin.
the structural representation of accompanying drawing 2 to be base material B of the present utility model be Kong Xin.
accompanying drawing 3 is base material A of the present utility model is solid structural representations.
accompanying drawing 4 is base material B of the present utility model is solid structural representations.
accompanying drawing 5 is structural representations of surface course in accompanying drawing 1.
detailed description of the invention:
embodiment 1:
a kind of macromolecule stone moulds decorative product, its composition comprises: base material A1, base material B5, described base material A is connected with surface course 2 by hot extrusion or thermoforming mode with plane on described base material B, described surface course comprises external surface weathering layer 6, described external surface weathering layer and chromatic pattern or marbling film 7 are fitted, described chromatic pattern or marbling film and thermoplastic elastomer 8 are fitted, described thermoplastic elastomer and described base material A, described base material B fits, described base material A two ends have dovetail groove 3, described base material B two ends have swallow-tail form projection 4.
embodiment 2:
macromolecule stone according to embodiment 1 moulds decorative product, and described base material A and described base material B has solid or is with two kinds, porose core, and described base material A and described base material B is the compound body of macromolecular material and inorganic powder material.
embodiment 3:
a kind ofly the macromolecule stone described in embodiment 1-2 is utilized to mould decorative product, described macromolecule stone moulds the manufacture method of decorative product, the method comprises the steps: it is first as major ingredient using polyvinyl chloride resin, described polyvinyl chloride resin static heat stabilization time is at 10-20 minute, detect under temperature 140 DEG C of conditions qualified after, for subsequent use;
(1) two kinds of powdered whiting particle diameters are sieved, sieve for subsequent use respectively through 350-400 order and 600-650 order particle diameter;
(2) by two kinds of powdered whitings respectively with stearic acid, the obtained mixtures of auxiliary agent mixing such as Tissuemat E, mixed proportion is powdered whiting: stearic acid: Tissuemat E auxiliary agent equals 100:2:1.5, it is under mechanical strong stirring condition that often kind of powdered whiting obtains mixture method, add powdered whiting, powder aggregation is broken up, add the auxiliary agents such as Tissuemat E to mix, mixture cools after being warming up to 100 DEG C, make the auxiliary agent pre-reactions such as heavy calcium carbonate powder particle and Tissuemat E, 350-400 order and 600-650 order two kinds of powdered whiting pre-reaction mixture are stirred with 1:0.5 ratio again, obtained powdered whiting premix after mixing,
(3) by polyvinyl chloride resin and powdered whiting premix, heat stabilizer, ACR processing aid, haloflex, stearic acid, Tissuemat E, calcium stearate, ratio is polyvinyl chloride resin 25-30 part, powdered whiting premix 70-90 part, heat stabilizer 2-3 part, ACR processing aid 0.5-1.5 part, haloflex 2-4 part, stearic acid 0.2-0.4 part, Tissuemat E 0.1-0.3 part, calcium stearate 0.2-0.5 part, 130 DEG C-135 DEG C are reached through overheated mixing, after being cooled to 40 DEG C, form powder mixture, then powder mixture is joined in double screw extruder, extrude through mould, shaping, thermoplastic elastomer (TPE) is fitted, cooling, hot extrusion or thermoforming mode marblizing, laminating outer surface layer,
(4) then post processing is carried out, macromolecule stone is moulded decorative product after first one-step forming, enter into that length is 6-20 rice, width is 3 meters ~ 30 meters, in temperature 40 DEG C ~ 60 DEG C adjustable post processing passages, cut after making the surface of product and inner temperature basically identical.
embodiment 4:
macromolecule stone according to embodiment 1-3 moulds decorative product, described macromolecule stone mould decorative product by four layers, three layers, two-layer structure forms,
wherein four-layer structure is: surface course UV layer, containing chromatic pattern or marbling patterned layer, thermoplastic elastomer, the base material be made up of polyvinyl chloride resin, powdered whiting premix, heat stabilizer, ACR processing aid, haloflex, stearic acid, Tissuemat E, calcium stearate;
wherein three layer construction is: surface course contains UV material colorful decorative pattern or marbling patterned layer, thermoplastic elastic layer, the base material be made up of polyvinyl chloride resin, powdered whiting premix, heat stabilizer, ACR processing aid, haloflex, stearic acid, Tissuemat E, calcium stearate;
wherein two-layer structure is: surface course contains chromatic pattern or the marbling patterned layer of UV layer, the base material be made up of polyvinyl chloride resin, powdered whiting premix, heat stabilizer, ACR processing aid, haloflex, stearic acid, Tissuemat E, calcium stearate;
macromolecule stone moulds decorative product no matter four layers, three layers or two-layer structure, and the postprocessing working procedures of its product is carried out before being all located at cutting action;
more mold exchange can produce dalle, also ornamental strip can be produced, also nanometer calcium stone flour can be adopted, marble powder, granite powder replaces powdered whiting, but nanometer calcium stone flour, marble powder, preparation method is constant in granite powder premix, particle diameter is adopted to sieve as 350-400 order and two kinds, 600-650 order, through mechanical strong stirring, powder aggregation is broken up, respectively with stearic acid, the auxiliary agent mixing such as Tissuemat E, cool after being warming up to 100 DEG C, make powder granule and various auxiliary agent pre-reaction, the powdered whiting of cooled two kinds of pre-reactions is stirred again, obtained premix after mixing again, then post processing is carried out, macromolecule stone is moulded decorative product after first one-step forming, entering into length is 6-20 rice, width is 3 meters ~ 30 meters, in temperature 40 DEG C ~ 60 DEG C adjustable post processing passages, cut again after making the surface of product and inner temperature basically identical.
Claims (2)
1. a macromolecule stone moulds decorative product, its composition comprises: base material A, base material B, it is characterized in that: described base material A is connected with surface course by hot extrusion or thermoforming mode with plane on described base material B, described surface course comprises external surface weathering layer, described external surface weathering layer and chromatic pattern or marbling film are fitted, described chromatic pattern or marbling film and thermoplastic elastomer are fitted, described thermoplastic elastomer and described base material A, described base material B fits, described base material A two ends have dovetail groove, described base material B two ends have swallow-tail form projection.
2. macromolecule stone according to claim 1 moulds decorative product, it is characterized in that: described base material A and described base material B has solid or is with two kinds, porose core, described base material A and described base material B is the compound body of macromolecular material and inorganic powder material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520903966.6U CN205088902U (en) | 2015-11-13 | 2015-11-13 | Decoration product is moulded to polymer stone |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520903966.6U CN205088902U (en) | 2015-11-13 | 2015-11-13 | Decoration product is moulded to polymer stone |
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| Publication Number | Publication Date |
|---|---|
| CN205088902U true CN205088902U (en) | 2016-03-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520903966.6U Active CN205088902U (en) | 2015-11-13 | 2015-11-13 | Decoration product is moulded to polymer stone |
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| Country | Link |
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| CN (1) | CN205088902U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105239748A (en) * | 2015-11-13 | 2016-01-13 | 哈尔滨中大型材科技股份有限公司 | Polymer PVC decoration product and manufacturing method |
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2015
- 2015-11-13 CN CN201520903966.6U patent/CN205088902U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105239748A (en) * | 2015-11-13 | 2016-01-13 | 哈尔滨中大型材科技股份有限公司 | Polymer PVC decoration product and manufacturing method |
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