CN205048384U - First mechanism is baked to LED straight tube lamp - Google Patents

First mechanism is baked to LED straight tube lamp Download PDF

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Publication number
CN205048384U
CN205048384U CN201520757541.9U CN201520757541U CN205048384U CN 205048384 U CN205048384 U CN 205048384U CN 201520757541 U CN201520757541 U CN 201520757541U CN 205048384 U CN205048384 U CN 205048384U
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China
Prior art keywords
fixed head
straight lamp
lamp
fixed
heat
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CN201520757541.9U
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Chinese (zh)
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江涛
项张勇
唐继旭
陈绍良
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Jiaxing Super Lighting Electric Appliance Co Ltd
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Jiaxing Super Lighting Electric Appliance Co Ltd
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Abstract

The utility model provides a first mechanism is baked to LED straight tube lamp, includes: first fixed plate and second fixed plate, its characterized in that, first fixed plate have a plurality of first semi -circular contact openings, second fixed plate and have a semi -circular contact opening of a plurality of seconds, the semi -circular contact opening of first semi -circular contact opening and second forms a circular holding mouth, circular holding mouth can hold and place spot always, first semi -circular contact opening has a first contact surface, and the semi -circular contact opening of second has a second contact surface, when first fixed plate and the contact of second fixed plate, first contact surface and second contact surface and straight tube lamp direct contact, inside first heat conduction silk, the first heat conduction silk switch -on wire of containing of first fixed plate, the electric current makes first heat conduction silk heat up, and first heat conduction silk is with heat conduction to first contact surface.

Description

LED straight lamp head heating solidifying apparatu structure
Technical field
The utility model relates to a kind of LED straight lamp head heating solidifying apparatu structure.
Background technology
LED straight lamp generally comprises fluorescent tube, be located at fluorescent tube in and with the lamp plate of light source, and be located at the lamp holder of lamp tube ends, be provided with power supply in lamp holder, be electrically connected by lamp plate between light source and power supply.
Easily there are following a few class quality problems in existing LED straight lamp:
The first, the fluorescent tube of prior art is generally uniform cylinder, and it is outer and bonding by viscose glue with between fluorescent tube that lamp sleeve is located at fluorescent tube, and therefore, the external diameter of lamp holder is greater than the external diameter of fluorescent tube.During packaging, because packaging support is also generally the box body in Cylindrical Homogeneous, thus can only contact with lamp holder, make lamp holder become unique stress point, cause in transportation, the connecting portion of lamp holder and fluorescent tube easily breaks.For this part, application number be US20100103673A U.S. patent applications disclose a kind of LED straight lamp, its fluorescent tube is glass lamp, and fills in glass lamp by lamp holder, makes the two ends of glass lamp bear a power from inside to outside.But relative to direction from outside to inside, the power from inside to outside that glass lamp can bear is less, therefore under identical force condition, this LED straight lamp is easier to break.
The second, existing TL fluorescent tube, lamp holder is all aluminium lamp holder, and glass tube, by reducing process, applies welding powder in lamp holder, is connected by lamp holder by fluorescent tube head heating solidifying apparatu structure with glass tube.And the roasting head mode of general fluorescent tube head heating solidifying apparatu structure is: carry out heating lamp holder fixed head with fire, the rear stainless steel fixed head heat of heating is delivered to lamp base front end welding powder by aluminium lamp holder ends contact and is cured.Adopt this kind of mode to there will be following problem: 1, heating time, lamp holder is not fixed, welding powder be heated occur chemical reaction easily produce torticollis quality problems; 2, adopt duration and degree of heating heating, gas consumption is large, and solidify by this kind of mode, energy utilization rate is low, affects greatly by surrounding enviroment; 3, after solidification, lamp holder adopts pressure-air to force cooling, and consumption is large, also brings the noise (96 decibels) of high-decibel.
Another market has occurred the T-LED straight tube that the glass of batch is tubular, major part adopts Plastic lamp socket to be fixed bonding with silica gel, but adhering speed is too slow, and inapplicable automation equipment is produced.
And if the tubular T-LED straight tube of glass also adopts glass tube reducing process, adopt aluminium lamp holder, the fixing lamp holder by roasting welding powder, then also there will be the problem of above-mentioned existing TL fluorescent tube.
Utility model content
The utility model provides a kind of straight lamp head heating solidifying apparatu structure, to solve the problem.
The utility model provides a kind of straight lamp head heating solidifying apparatu structure, comprise: the first fixed head and the second fixed head, it is characterized in that, first fixed head has multiple first semi-circular contact mouth, second fixed head has multiple second semi-circular contact mouth, described first semi-circular contact mouth and the circular socket of the second semi-circular contact interruption-forming one, described circular socket can hold storing one straight lamp, described first semi-circular contact mouthpiece has one first contact surface, second semi-circular contact mouthpiece has one second contact surface, when first fixed head contacts with the second fixed head, described first contact surface directly contacts with straight lamp with the second contact surface, first fixed head inside is containing the first heat conductive filament, first heat conductive filament connects wire, electric current makes the first heat conductive filament heat up, first heat conductive filament conducts heat to the first contact surface.
Optionally, described first semi-circular contact mouth is consistent with the quantity of the second semi-circular contact mouth, and the diameter of circular socket is greater than the diameter of straight lamp.
Optionally, it is inner that described first heat conductive filament is installed on the first fixed head, and expose one section, for connecting wire.
Optionally, the distance of described first heat conductive filament and the first contact surface is 1 to 5 centimeter.
Optionally, wire is connected containing the second heat conductive filament, the second heat conductive filament in described second fixed head inside, and electric current makes the second heat conductive filament of the second fixed head inside heat up, and the second heat conductive filament conducts heat to the second semi-circular contact mouth.
Optionally, also comprise the first cylindrical block, described first cylindrical block is fixed on described first fixed head by screw, and described first cylindrical block is by inflation/deflation, and described first fixed head that band is automatically connected in the first cylindrical block moves up and down.
Optionally, during described first cylindrical block inflation, drive described first fixed head to move down, contact straight lamp, described in driving during described first cylindrical block venting, the first fixed head is moved up, leaves straight lamp, complete a circulation.
Optionally, described in driving during described second cylindrical block inflation, the second fixed head moves up, contact straight lamp, described in driving, the second fixed head is moved down, leaves straight lamp, complete a circulation during described second cylinder cylinder venting.
Optionally, also comprise the first slide rail, the second slide rail, described first slide rail is fixed on described first fixed head by screw slidably, described second slide rail is fixed on described second fixed head by screw slidably, and described first fixed head and described second fixed head move along described first slide rail and described second slide rail respectively.
Optionally, also comprise straight tube contact pin gland, gland fixed head, connecting rod, square cylinder, described straight tube contact pin gland can make one end of described straight lamp insert, described straight tube contact pin gland is fixed on described gland fixed head, described connecting rod connects described gland fixed head and described square cylinder, described square cylinder drives connecting rod by inflation/deflation, described gland fixed head is advanced or retreats.
Optionally, the also side's of comprising cylinder fixed mount, wherein said square cylinder is fixed on described side's cylinder fixed mount.
Optionally, described square cylinder drives described connecting rod by venting, and described gland fixed head is retreated, and described straight tube contact pin gland is away from one end of described straight lamp.
Optionally, also comprise the first cylindrical block, described first cylindrical block is fixed on described first fixed head by screw, described first cylindrical block is by inflation, described first fixed head that band is automatically connected in the first cylindrical block moves down, contact straight lamp, described square cylinder drives described connecting rod by inflation, makes described gland fixed head close to one end of straight lamp.
Accompanying drawing explanation
Fig. 1 is the stereogram of the LED straight lamp of the utility model one embodiment;
Figure 1A is the stereogram of the LED straight lamp of another embodiment of the utility model, shows lamp tube ends lamp holder and has different size;
Fig. 2 is the three-dimensional exploded view of the LED straight lamp of the utility model one embodiment;
Fig. 3 shows the external structure of the lamp holder of the LED straight lamp of the utility model one embodiment;
Fig. 4 shows the internal structure of the lamp holder of the LED straight lamp of the utility model one embodiment;
Fig. 5 is the fragmentary cross-sectional view of the LED straight lamp of the utility model one embodiment, shows the structure of the link position of lamp holder and fluorescent tube;
Fig. 6 is the three-dimensional cutaway view of the lamp holder of the LED straight lamp of another embodiment of the utility model, and showing lamp holder is all-plastic lamp holder (inside having magnetic conductive metal part and PUR);
Fig. 7 is a schematic diagram, shows the LED straight lamp of another embodiment of the utility model, and its all-plastic lamp holder (inside having magnetic conductive metal part and PUR) and fluorescent tube are heating and curing through induction coil;
Fig. 8 is the LED straight lamp of another embodiment of the utility model, the inner peripheral surface of the insulation tube of its all-plastic lamp holder has the three-dimensional structure diagram of a support portion and a protuberance;
Fig. 9 is the sectional view of the all-plastic lamp holder in Fig. 8 along X-X direction;
Figure 10 radially sees, magnetic conductive metal part has the schematic diagram of at least one emptying aperture structure;
Figure 11 radially sees, magnetic conductive metal part has the schematic diagram of at least one scoring structure;
Figure 12 shows the end construction of fluorescent tube in each embodiment LED straight lamp of the utility model;
Figure 13 is a sectional view, shows the structure of the transition part of fluorescent tube in Figure 12;
Figure 14 shows in each embodiment LED straight lamp of the utility model, and lamp plate is flexible circuit board and gets over the structure that strengthening section place and power output end be welded to connect;
Figure 15 shows in another embodiment of the utility model, uses the external heat equipment providing PUR heat;
Figure 16 shows in the utility model one embodiment, doped with the hot melt colloid of equally distributed small particle diameter high magnetic conductivity material powder;
Figure 17 shows in the utility model one embodiment, and the small particle diameter high magnetic conductivity material powder doped with uneven distribution forms the hot melt colloid of a closed circuit;
Figure 18 shows in another embodiment of the utility model, and the Large stone high magnetic conductivity material powder doped with uneven distribution forms the hot melt colloid of a closed circuit;
Figure 19 shows in the utility model one embodiment, and straight lamp fixes used straight lamp head heating solidifying apparatu structure in manufacture time institute's straight lamp and lamp holder;
Figure 20 shows in the utility model one embodiment, and straight lamp fixes the schematic diagram of used straight lamp head heating solidifying apparatu structure other direction in manufacture time institute's straight lamp and lamp holder;
Figure 21 shows in the utility model one embodiment, the structure chart of straight lamp head heating solidifying apparatu structure first fixed head and the second fixed head.
Detailed description of the invention
Utility model people of the present utility model, on the basis of glass lamp, proposes a kind of new LED straight lamp, to solve the problem and the problems referred to above mentioned in background technology.
For enabling above-mentioned purpose of the present utility model, feature and advantage more become apparent, and are described in detail specific embodiment of the utility model below in conjunction with accompanying drawing.
Please refer to Fig. 1 and Fig. 2, in each embodiment of the utility model, provide a kind of LED straight lamp, it comprises: the lamp plate 2 in fluorescent tube 1 is located at by a fluorescent tube 1, and is located at two lamp holders 3 at fluorescent tube 1 two ends respectively.Wherein fluorescent tube 1 can adopt plastics fluorescent tube or glass lamp, in one embodiment, the size of described lamp holder is identical, and LED straight lamp adopts the glass lamp of tool strengthening section, easily break to avoid traditional glass fluorescent tube and the electric shock accidents caused because of electric leakage that breaks, and the problem that plastics fluorescent tube is easily aging.Please refer to Figure 1A, in other embodiments, the size of described lamp holder can be not identical, and preferably, described less lamp holder is of a size of compared with headlight area of bed 30% to 80%.
In each embodiment of the utility model, the mode of the glass lamp strengthening of the LED straight lamp proposed can make chemically or physics mode does secondary operations strengthening to glass.
Making chemically to make to glass the general principle strengthened is improve the intensity of glass with the composition changing glass surface, its method exchanges with other alkali metal ion and the Na ion of surface layer of glass or K ion, surface forms ion exchange layer, after being cooled to normal temperature, glass is in internal layer tension, outer state by compression, thus reach the object of gaining in strength, include but not limited to high temperature modification ion-exchange, low form ion-exchange, dealkalize method, surface crystallization method, sodium metasilicate reinforcement etc., further illustrate as follows.
1, high temperature modification ion-exchange
In the temperature province between the softening point and transition point of glass, containing Na 2o or K 2the glass of O invades in the fused salt of lithium, Na ion in glass or the Li Ion Phase in the fused salt little with their radiuses are exchanged, are then cooled to room temperature, due to containing Li ion top layer with contain Na ion or K ion inner layer expansion coefficient different, surface produces residual pressure and strengthens, simultaneously; Glass neutralization is containing Al 2o 3, TiO 2deng composition time, by ion-exchange, can produce the crystallization that the coefficient of expansion is extremely low, cooled glass surface will produce very large pressure, can obtain the glass of intensity up to 700MPa.
2, low form ion-exchange
Low-temperature ion exchange process is in the humidity province lower than strain point of glass, do ion-exchange with monovalent cation (as K ion) and Na ion than top layer basic ion (as Na ion) also larger ionic radius, make K ion enter the method on top layer.Such as Na 2o+CaO+SiO 2system glass, can flood tens hours in the fuse salt of degree more than 400.Low form ion-exchange can be easy to obtain high strength, has processing method and simply, does not damage the glass surface transparency, the feature such as indeformable.
3, dealkalize method
Dealkalize method is in the high-temperature atmosphere containing sulphurous acid gas and moisture, utilizes Pt catalyst treatment glass, Na+ ion is oozed out from surface layer of glass and reacts with sulfurous acid, thus superficial layer becomes rich SiO 2layer, its result becomes low expansion glass due to top layer, produces compression during cooling.
4, surface crystallization method
Surface crystallization method is different from high temperature modification ion-exchange, but forms low-expansion microcrystal by means of only heat treatment on top layer, thus makes it the method for strengthening.
5, sodium metasilicate reinforcement
Sodium metasilicate reinforcement processes in the aqueous solution of sodium metasilicate (waterglass) under several atmospheric pressure more than 100° centigrade, thus obtain the high strength glass being difficult to scuffing top layer.
Use physics mode glass to be done to the mode strengthened, can include but not limited to, use the mode of coating or change the structure of article.The matrix that coating sprays as required determines kind and the state of coating, can be ceramic tile strengthened coat, acryl coating or glass coating etc., can be liquid or gaseous state coating when being coated with.Change the structure of article, such as, do structural strengthening design in part of easily breaking.
No matter be that chemical mode or physics mode are not limited to single mode and implement above, any one that can mix in physics mode or in chemical mode does any matched combined.
Please refer to Fig. 2 and Figure 12, in an embodiment, the glass lamp of the LED straight lamp that the utility model proposes has structure-reinforced end, is described as follows.Fluorescent tube 1 comprises main part 102 and lays respectively at the end 101 at main part 102 two ends, and lamp holder 3 is sheathed on outside end 101.Wherein, the external diameter of at least one end 101 is less than the external diameter of main part 102.In the present embodiment, the external diameter arranging two ends 101 is all less than the external diameter of main part 102, and the section of end 101 is a plane and parallel with main part 102.Particularly, the two ends of fluorescent tube 1 are by strengthening section process, end 101 forms strengthening section structure, lamp holder 3 is enclosed within the end 101 after strengthening, the difference of lamp holder 3 external diameter and lamp tube main body portion 102 external diameter can be made like this to diminish, even completely equal, namely lamp holder 3 external diameter is equal with main part 102 external diameter and make to have gap to produce between lamp holder 3 and main part 102.The benefit of such setting is, in transportation, packaging support only can not contact lamp holder 3, it can contact lamp holder 3 and fluorescent tube 1 simultaneously, making whole LED straight lamp uniform force, and lamp holder 3 can not be made to become unique stress point, concentratedly to break due to stressed in the position avoiding lamp holder 3 to be connected with lamp tube end 101, improve the quality of product, and have effect attractive in appearance concurrently.
In the present embodiment, lamp holder 3 external diameter is substantially equal with main part 102 external diameter, and tolerance is in positive and negative 0.2mm (millimeter), is no more than at most positive and negative 1mm.
In order to reach the lamp holder 3 external diameter object substantially equal with main part 102 external diameter, according to the thickness of different lamp holders 3, the end 101 after strengthening can be 1mm to 10mm with the difference range of main part 102 external diameter; Or preferred, the end 101 after strengthening can be relaxed to 2mm to 7mm with the difference range of main part 102 external diameter.
In the present embodiment, with reference to Figure 12, seamlessly transit, form a transition part 103 between the end 101 of fluorescent tube 1 and main part 102, the two ends of transition part 103 are all in cambered surface, and namely the two ends of transition part 103 section is vertically arc shaped.Further, cambered surface is between the outer surface and the outer surface of main part 102 of transition part 103, and the arc angle of cambered surface is greater than 90 degree, and the outer surface of end 101 is a continuous surface and still remains parallel with the outer surface of main part 102.
The length of transition part 103 is 1mm to 4mm, if be less than 1mm, then and the insufficient strength of transition part; If be greater than 4mm, then can reduce the length of main part 102, reduce light-emitting area, need the corresponding increase of the length of lamp holder 3 to coordinate with main part 102 simultaneously, cause the material of lamp holder 3 to increase.In other embodiments, then transition part 103 also can not be arc.Please refer to Fig. 5 and Figure 13, Fig. 5 shows the structural representation during connection of the utility model embodiment lamp holder 3 and fluorescent tube 1, and Figure 13 shows the structural representation of the transition part 103 of fluorescent tube 1 in Fig. 5.As shown in Fig. 5 and Figure 13, in the present embodiment, fluorescent tube 1 is employing glass lamp, transition part 103 between main part 102 and end 101, can slightly in by continuous two, there is radius of curvature R 1, the inverted S-shaped curved surface that the cambered surface of R2 is formed, generally speaking, pass between the radius of curvature R 1 of two cambered surfaces and R2 is R1<R2, the proportion R1:R2 of R1 and R2 is 1:1.5 to 1:10, preferably scope is 1:2.5 to 1:5, best scope is 1:3 to 1:4, the present embodiment adopts R1:R2 to be about 1:3, thus, near the transition part 103 (i.e. the recessed transition part 103 upwards of cambered surface shown in Figure 13) of end 101, after intensive treatment, glass is made to be in internal layer tension, the state of outer pressurized, thus reach the object of transition part 103 intensity increasing glass lamp 1.And the transition part 103 (i.e. the recessed downward transition part 103 of cambered surface shown in Figure 13) of close main part 102, after intensive treatment, make glass be in internal layer pressurized, the state of outer tension, thus reach the object of transition part 103 intensity increasing glass lamp 1.
For the standard fluorescent tube of T8, the external diametrical extent of the end 101 after strengthening is 20.9mm to 23mm, if be less than 20.9mm, then the internal diameter of end 101 is too small, causes power supply unit cannot insert in fluorescent tube 1.The external diametrical extent of main part 102 is 25mm to 28mm, if be less than 25mm, then with existing process conditions, inconvenience does strengthening section process to its two ends, if be greater than 28mm, will not meet professional standard.
Please refer to Fig. 3 and Fig. 4, in the utility model one embodiment, the lamp holder 3 of LED straight lamp comprises an insulation tube 302, and is fixedly arranged on heat-conducting part 303 on insulation tube 302 outer peripheral face, and is located at two hollow conductive pins 301 on insulation tube 302.
Please refer to Fig. 5, in the present embodiment, insulation tube 302 one end towards fluorescent tube is stretched out in one end of heat-conducting part 303, bonding by a PUR 6 between the extension (stretching out the part of insulation tube) of heat-conducting part 303 and fluorescent tube 1.Further, lamp holder 3 extends to transition part 103 by heat-conducting part 303, contact closely with transition part 103 by heat-conducting part 303, make heat-conducting part 303 and fluorescent tube 1 bonding by PUR 6 time, do not have PUR 6 and overflow lamp holder 3 and the main body main part 102 remaining to fluorescent tube 1.In addition, insulation tube 302 does not extend to transition part 103 towards one end of fluorescent tube 1, and namely insulation tube 302 keeps certain intervals towards between one end and transition part 103 of fluorescent tube.In the present embodiment, the material of insulation tube 302 does not limit and uses the material such as plastics, pottery, is not mainly the good conductor of electricity under general state.Moreover PUR 6 is a kind of constituents, comprise a kind of material for welding powder, composition is preferably: phenolic resins 2127#, shellac, rosin, calcite in powder, zinc oxide, ethanol etc.In the present embodiment, rosin is a kind of tackifier, has and is dissolved in ethanol, but water-fast characteristic.This PUR 6 under the condition of high-temperature heating, can change its physical state and occurs significantly to expand, reach the effect of solidification, add the stickiness of material own, thus can make lamp holder 3 and fluorescent tube 1 close contact, be convenient to LED straight lamp and realize automated production.In the present embodiment, PUR 6 can present and expands and flow after high-temperature heating, cools the effect that namely can reach solidification subsequently, and when PUR 6 is heated to the temperature of 200 to 250 degree Celsius from room temperature, the volume of PUR will be expanded to original 1 to 1.3 times.Certainly, selecting of the utility model PUR composition is not limited thereto, the composition solidified after also can selecting high-temperature heating to predetermined temperature.Because the utility model PUR 6 can not cause reliability decrease because the heating element heatings such as power supply module form hot environment, can prevent fluorescent tube 1 and the adhesive property of lamp holder 3 in the use procedure of LED straight lamp from reducing, improve long-term reliability.
Particularly, between the inner peripheral surface and the outer peripheral face of fluorescent tube 1 of heat-conducting part 303 extension, be formed with an accommodation space, PUR 6 is filled in (in Fig. 5 position shown in dotted line B) in this accommodation space.In other words, the position that PUR 6 is filled is passed through by the first virtual plane (plane as crossed drawn by dotted line B in Fig. 5) axially vertical with fluorescent tube 1: radially inside direction, in the position of the first virtual plane, sequential is the outer peripheral face of heat-conducting part 303, PUR 6 and fluorescent tube 1.PUR 6 coating thickness can be 0.2mm to 0.5mm, and PUR 6 can expand Post RDBMS, thus contacts with fluorescent tube 1 and lamp holder 3 is fixed on fluorescent tube 1.And between outer peripheral face due to both end 101 and main part 102, there is difference in height, PUR therefore can be avoided to spill in main part 102 part of fluorescent tube, remove follow-up manual wipping process from, improve the output of LED straight lamp.
Add man-hour, by external heat equipment by heat conduction to heat-conducting part 303, and then conduct to PUR 6, PUR 6 is expanded after cooling curing, thus lamp holder 3 to be fixedly bonded on fluorescent tube 1.
In the present embodiment, as shown in Figure 5, insulation tube 302 comprises the first pipe 302a and the second pipe 302b that connect vertically, and the external diameter of the second pipe 302b is less than the external diameter of the first pipe 302a, and the external diameter difference range of two pipes is 0.15mm to 0.3mm.Heat-conducting part 303 is located on the outer peripheral face of the second pipe 302b, and the outer surface of heat-conducting part 303 is concordant with the outer peripheral face of the first pipe 302a, makes the outer surface flat smooth of lamp holder 3, ensures whole LED straight lamp uniform force in packaging, transportation.Wherein, heat-conducting part 303 compares for 1:2.5 to 1:5, i.e. heat-conducting part length along the length of lamp holder axial direction and the axial length of insulation tube 302: insulation tube length is 1:2.5 to 1:5.
In the present embodiment, in order to ensure bonding fastness, the present embodiment arranges the second pipe 302b and is sheathed on outside fluorescent tube 1 at least partly, and accommodation space also comprises the space between the inner surface of the second pipe 302b and end 101 outer surface of fluorescent tube.PUR 6 have be partially filled in mutual overlapping (in Fig. 5 position shown in dotted line A) between the second pipe 302b and fluorescent tube 1, namely part holt melt glue 6 is between the inner surface and the outer surface of end 101 of the second pipe 302b.In other words, the position that PUR 6 is filled in described accommodation space is passed through by one with axial the second vertical virtual plane of fluorescent tube (plane as crossed drawn by dotted line A in Fig. 5): radially inside direction, in the position of the second virtual plane, sequential is heat-conducting part 303, second pipe 302b, PUR 6 and end 101.Spy gives explanation, and in the present embodiment, PUR 6 does not need to fill up above-mentioned accommodation space (as accommodation space in figure can also comprise the space between heat-conducting part 303 and the second pipe 302b) completely.During manufacture, when during coating hot-melt adhesive 6, the amount of PUR suitably can be increased between heat-conducting part 303 and end 101, make in the process of subsequent heat, PUR can flow to due to expansion between the second pipe 302b and end 101, bonds connection after cooling curing and then by both.
Wherein, after the end 101 of fluorescent tube 1 is inserted in lamp holder 3, the axial length that lamp holder 3 part is inserted in the end 101 of fluorescent tube 1 account for heat-conducting part 303 axial length 2/1 to three/3rds between, such benefit is: on the one hand, ensure that hollow conductive pin 301 has enough creep age distances with heat-conducting part 303, both during energising, not easily short circuit makes people get an electric shock and initiation potential; On the other hand, due to the insulating effect of insulation tube 302, the creep age distance between hollow conductive pin 301 and heat-conducting part 303 being strengthened, getting an electric shock and the test of initiation potential more easily by making people during high voltage.
Further, PUR 6, the second pipe 302b for the second pipe 302b inner surface is interposed between PUR 6 and heat-conducting part 303, and the effect that therefore heat conducts to PUR 6 from heat-conducting part 303 can be given a discount.Therefore, with reference to Fig. 4, the present embodiment arranges multiple breach 302c circumferentially arranged at the second pipe 302b towards one end (namely away from one end of the first pipe 302a) of fluorescent tube 1, increase the contact area of heat-conducting part 303 and PUR 6, being beneficial to heat conducts to PUR 6 from heat-conducting part 303 fast, accelerates the solidification process of PUR 6.Meanwhile, when user touches heat-conducting part 303, due to the insulating effect of PUR 6 between heat-conducting part 303 and fluorescent tube 1, can not get an electric shock because fluorescent tube 1 has breakage.
Wherein, heat-conducting part 303 can be the material of various easy heat conduction, is sheet metal, and has consideration attractive in appearance concurrently, such as aluminium alloy in the present embodiment.Heat-conducting part 303 is (or claiming ring-type) in a tubular form, is set in outside the second pipe 302b.Insulation tube 302 can be various insulating materials, but is good to be not easy heat conduction, avoid heat conduction on the power supply module of lamp holder 3 inside, affect the performance of power supply module, the insulation tube 302 in the present embodiment is plastic tube.
In other embodiments, heat-conducting part 303 can also be made up of along the second pipe 302b circumference interval or not spaced sheet metal multiple.
The LED straight lamp of the present embodiment is in time manufacturing, after the end 101 of fluorescent tube 1 is inserted in lamp holder 3, the insulation tube 302 of lamp holder 3 is inserted in a straight lamp head heating solidifying apparatu structure 113 and heats to be fixed together with fluorescent tube 1 by lamp holder 3, please refer to Figure 19, straight lamp head heating solidifying apparatu structure 113, comprises straight tube contact pin gland 1131, gland fixed head 1132, connecting rod 1133, square cylinder 1134, square cylinder fixed mount 1135.When heat fixation is added to LED straight lamp, first LED straight lamp lamp holder 34 metal ferrule is inserted in straight tube contact pin gland 1131, straight tube contact pin gland 1131 is fixed on gland fixed head 1132, and connecting rod 1133 is connected and fixed a fixed head 1132 and square cylinder 1134.After heating, in order to automatically shift out LED straight lamp, connecting rod 1133 is driven by venting by square cylinder 1134, gland fixed head 1132 is retreated, because straight tube contact pin gland 1131 is fixed on gland fixed head 1132, so straight tube contact pin gland 1131 retreats together along with gland fixed head 1132, the straight tube of roasting complete head so just can be made automatically to exit.On another square cylinder 1134 side of being fixed on cylinder fixed mount 1135.
Please refer to Figure 20, straight lamp head heating solidifying apparatu structure 113, also comprise the first cylindrical block 1136, second cylindrical block 1137, first fixed head 1138, second fixed head 1139, first slide rail 11310, second slide rail 11311.First cylindrical block 1136 is fixed on the first fixed head 1138 by screw, and the first slide rail 11310 is fixed on the first fixed head 1138 by screw, first cylindrical block 1136 passes through inflation/deflation, the first fixed head 1138 that band is automatically connected in the first cylindrical block 1136 moves up and down, during inflation, the first fixed head 1138 moves down, contact LED straight lamp lamp holder 3, heats the heat-conducting part 303 of lamp holder 3, and then heat hot melten gel 6 and utilize PUR 6 lamp holder 3 and fluorescent tube 1 to be fixed together.After heating, venting, makes the first fixed head 1138 move up, leaves LED straight lamp lamp holder 3, complete a circulation.The connected mode of the second fixed head 1139 is consistent with the first fixed head 1138 with move mode, just the second fixed head 1139 moves up and contacts straight tube lamp holder, after heating, the second fixed head 1139 moves down and leaves LED straight lamp lamp holder 3, completes a circulation like this.In order to not depart from when another first fixed head 1138, second fixed head 1139 moves, move along the first slide rail 11310, second slide rail 11311.
This straight lamp head heating solidifying apparatu structure 113 is not carry out local heat with fire to LED straight lamp lamp holder 3 with known and solidify lamp holder 3.By electrical heating fixed L ED straight lamp lamp holder 3.
Concrete please refer to Figure 21, and the first fixed head 1138 inside is installed in the first fixed head 1138 containing the first heat conductive filament 11381, first heat conductive filament 11381, and exposes one section, and for connecting wire, bottom has multiple first semi-circular contact mouth 11382.First heat conductive filament 11381 connects wire, and during heating operation, electric current is passed to the first heat conductive filament 11381 of the first fixed head 1138 inside by the wire be connected on the first heat conductive filament 11381.Electric current makes the first heat conductive filament 113801 of the first fixed head 1138 inside heat up, and the first heat conductive filament 11381 conducts heat to described first semi-circular contact mouth 11382, and described first semi-circular contact mouth 11382 is heated up.After first semi-circular contact mouth 11382 touches the heat-conducting part 303 of straight tube lamp holder, heat can be transmitted to again the heat-conducting part 303 of LED straight lamp lamp holder 3 from the first semi-circular contact mouth 11382, and the welding powder in LED straight lamp lamp holder 3 or PUR 6 is solidified and promptly connects LED straight lamp lamp holder 3 and fix with LED straight lamp end 101.Second fixed head 1139 inside is installed in the second fixed head 1139 containing the second heat conductive filament 11391, second heat conductive filament 11391, and exposes one section, for connecting wire, has multiple second semi-circular contact mouth 11392 bottom the second fixed head 1139.Second heat conductive filament 11391 connects wire, and during heating operation, electric current is passed to the second heat conductive filament 11391, the second fixed head 1139 and the second heat conductive filament 11391 of the second fixed head 1139 inside by the wire be connected on the second heat conductive filament 11391.Described first semi-circular contact mouth 11382 and the second semi-circular contact mouth 11392 form a circular socket (not shown), described circular socket can hold storing one LED straight lamp, described first semi-circular contact mouth 11382 has one first contact surface, second semi-circular contact mouth 11392 has one second contact surface, when first fixed head 1138 contacts with the second fixed head 1139, described first contact surface directly contacts with LED straight lamp with the second contact surface, first fixed head 1138 inside is containing the first heat conductive filament 11381, first heat conductive filament 11381 connects wire, electric current makes the first heat conductive filament 11381 heat up, first heat conductive filament 11381 conducts heat to the first contact surface.Wire is connected containing the second heat conductive filament 11392, second heat conductive filament 11392 in second fixed head 1139 inside, and electric current makes the second heat conductive filament 11392 heat up, and the second heat conductive filament 11392 conducts heat to the second contact surface.Wherein, the first semi-circular contact mouth 11382 is consistent with the quantity of the second semi-circular contact mouth, and the diameter of circular socket is greater than the diameter of LED straight lamp.The distance of the first heat conductive filament and the first contact surface is 0.5 to 5 centimeter, is preferably 1 to 3 centimeter, and the distance of the second heat conductive filament and the second contact surface is 0.5 to 5 centimeter, is preferably 1 to 3 centimeter.
The lamp holder of the utility model LED straight lamp, in other embodiments, can also be arranged to other forms or comprise other assemblies, being described as follows.
Please refer to Fig. 6, in another embodiment of the utility model, lamp holder 3, except comprising insulation tube 302, also comprises a magnetic conductive metal part 9, but does not comprise aforesaid heat-conducting part.Magnetic conductive metal part 9 is installed on the inner peripheral surface of insulation tube 302, and between the inner peripheral surface and lamp tube end of insulation tube 302, with fluorescent tube 1, radially has overlapping part at least partly.
In the present embodiment, whole magnetic conductive metal part 9 is all positioned at insulation tube 302, and PUR 6 is coated on (magnetic conductive metal part 9 is towards the surface of fluorescent tube 1) on the inner surface of magnetic conductive metal part 9, and bonding with the outer peripheral face of fluorescent tube 1.Wherein, in order to increase bond area, improve bonding stability, the whole inner surface of PUR 6 better covering magnetic conductive metal part 9.
Please refer to Fig. 7, the LED straight lamp of the present embodiment is in time manufacturing, the insulation tube 302 of lamp holder 3 is inserted in an external heat equipment by system, this external heat equipment is preferably an induction coil 11, make induction coil 11 be positioned at magnetic conductive metal part 9 top and with magnetic conductive metal part 9 along insulation tube 302 diametrically.Add man-hour, induction coil 11 is energized, electromagnetic field is formed after induction coil 11 is energized, electromagnetic field is converted to electric current after magnetic conductive metal part 9, and magnetic conductive metal part 9 is generated heat, and namely uses electromagnetic induction technology that magnetic conductive metal part 9 is generated heat, and heat conduction is to PUR 6, PUR 6 expands after absorbing heat and flows, after cooling, PUR 6 is solidified, to realize object lamp holder 3 being fixed on fluorescent tube 1.In the present embodiment, induction coil 11 is that the diameter of annulus is about 30mm to 35mm, and annulus diameter lower limit is a bit larger tham the external diameter of lamp holder 3 by main material for red copper and the annulus that is curled into of the plain conductor of width 5mm to 6mm.Be same as the prerequisite of the external diameter of fluorescent tube 1 at the external diameter of lamp holder 3 under, the external diameter of lamp holder 3 has different external diameters by along with different fluorescent tubes 1, and thus the fluorescent tube of different model can use the induction coil 11 of different-diameter.Such as, the diameter of the diameter of the diameter of T12 fluorescent tube to be the diameter of 38.1mm, T10 fluorescent tube be 31.8mm, T8 fluorescent tube to be the diameter of 25.4mm, T5 fluorescent tube be 16mm, T4 fluorescent tube is the diameter of 12.7mm, T2 fluorescent tube is 6.4mm.
Further, induction coil 11 also can be arranged in pairs or groups with a power amplification unit and be used, and uses and alternating current electrical power is amplified 1 to 2 times.Induction coil 11 is as far as possible coaxial with insulation tube 302, makes energy transferring comparatively even.In the present embodiment, the deviation between induction coil 11 and insulation tube 302 axis is no more than 0.05mm.When after bonding completing, fluorescent tube 1 is detached induction coil 11 together with lamp holder 3.In the present embodiment, PUR 6 can present and expands and flow after absorption heat, cools the effect that namely can reach solidification subsequently.In the present embodiment, the heating temp of magnetic conductive metal part 9 can reach 250 to 300 degree Celsius, and the heating-up temperature of PUR 6 can reach 200 to 250 degree Celsius.Certainly, selecting of the utility model PUR composition is not limited thereto, and also can select the composition solidified immediately after absorbing heat.
In the present embodiment, after above-mentioned fluorescent tube 1 manufacturing process completes, be take induction coil 11 motionless, then fluorescent tube 1 detached the mode of induction coil 11 together with lamp holder 3.But, in other embodiments, also can be that fluorescent tube 1 is motionless, then induction coil 11 is departed from having come of fluorescent tube.In this embodiment, the firing equipment of magnetic conductive metal part 9 can adopt the device with a plurality of induction coils 11, that is, when for the lamp holder 3 of a plurality of fluorescent tube 1 is heated, only need a plurality of fluorescent tube 1 to be placed in default location, then, namely firing equipment can move corresponding induction coil 11 to the lamp holder position heating for heating fluorescent tube 1, heat Hou , Calipering and a plurality of induction coil 11 can be detached corresponding fluorescent tube 1 and the heating that completes magnetic conductive metal part 9.But, in these embodiments, relative movement between induction coil 11 and lamp holder 3, it is motionless to be no matter that induction coil 11 is placed in fixed position, lamp holder 3 is moved and is inserted in induction coil 11, or lamp holder 3 to be placed in fixed position motionless, induction coil 11 is moved and allows lamp holder 3 be inserted in induction coil 11, all belongs to the relative movement of fore-and-aft direction.Because the length of fluorescent tube 1 is much larger than the length of lamp holder 3, even the length of fluorescent tube 1 can reach more than 240cm in some specific uses, therefore when fluorescent tube 1 and lamp holder 3 interlock, induction coil 11 and lamp holder 3, each other in relative suction or when detaching, damage being connected and fixed of lamp holder 3 and fluorescent tube 1 possibly because of the error of position.
Continue referring to Figure 15, the external heat equipment 110 that induction coil 11 described in the present embodiment also can adopt the fixture 11a of most upper and lower two semicircle shapes to form, reach the effect being same as aforementioned induction coil, reduce simultaneously the relative movement of aforementioned fore-and-aft direction bring the infringement possibility causing lamp holder 3 and fluorescent tube 1 to be connected and fixed because of site error.The semicircle shape coil that the plain conductor having above-mentioned width 5mm to 6mm respectively in the fixture 11a of upper and lower two semicircle shapes is curled into, formation one diameter is about the hollow and annular of 30mm to 35mm after the holder contacts of upper and lower semicircle shape, and inside forms a circuit closed and forms aforesaid induction coil 11.In the present embodiment, the fixture 11a of upper and lower two semicircle shapes is used to form hollow and annular, the lamp holder 3 of fluorescent tube 1 is not enter in hollow and annular in movable mode, but with roll mode enter in the fixture breach of second round shape, can avoid induction coil 11 and lamp holder 3 each other in suction or detach time produce because of positional precision control bad and hurtful problem.In detail, fluorescent tube 1 is on a production line rolled, the lamp holder 3 of fluorescent tube 1 is seated on the fixture breach of second round shape through rolling, then the fixture of first round shape and the holder contacts of lower half circle form a closed circuit, to be heated complete after, again the fixture of first round shape is separated, so can reduces the requirement that positional precision is controlled, to reduce the yield issues in manufacture.
Please refer to Fig. 6, in order to support magnetic conductive metal part 9 preferably, the inner peripheral surface of insulation tube 302 is greater than the internal diameter of remainder 302e for the internal diameter of the position 302d supporting magnetic conductive metal part 9, and form a step in 302d and 302e junction, axial one end of magnetic conductive metal part 9 leans on step, and after making to arrange magnetic conductive metal part 9, the inner surface of whole lamp holder is concordant.In addition, magnetic conductive metal part 9 can be various shape, such as, sheet in circumferential array or tubulose etc., arranges magnetic conductive metal part 9 herein in the tubulose coaxial with insulation tube 302.
Please refer to Fig. 8, Fig. 9, in other embodiments, the inner peripheral surface of insulation tube 302 can also be following form for supporting the position of magnetic conductive metal part 9: the inner peripheral surface of insulation tube 302 has towards the support portion 313 of the inner projection of insulation tube 302, and, also be provided with protuberance 310 towards side, lamp tube main body portion on the inner peripheral surface of insulation tube 302, in support portion 313, the radial thickness of described protuberance 310 is less than the radial thickness of described support portion 313.As shown in Figure 9, protuberance 310 is connected vertically with support portion 313, and magnetic conductive metal part 9 leans the upper limb (namely support portion is towards the end face of protuberance side) in support portion 313 in the axial direction, leans the radially inner side at protuberance 310 in the circumferential.That is, at least partially protuberance 310 between magnetic conductive metal part 9 and the inner peripheral surface of insulation tube 302.Protuberance 310 can be along the annular of insulation tube 302 circumference extension or the inner peripheral surface circumferentially spaced multiple projection around insulation tube 302, in addition, the arrangement of projection in circumferential equidistant intervals arrangement or non-equally can be spaced, as long as the contact area of the outer surface of magnetic conductive metal part 9 and the inner peripheral surface of insulation tube 302 can be made to reduce, but the function of fixing PUR 6 can be had.
Preferably, support portion 313 is 1mm to 2mm by the thickness that the inner peripheral surface of insulation tube 302 is protruding to the inside, and the thickness of protuberance 310 is less than support portion 313 thickness, and the thickness of protuberance 310 is 0.2mm to 1mm.
In other embodiments, lamp holder 3 can also be made all-metal, now needs to set up an insulator in the bottom of hollow conductive pin, with high voltage withstanding.
Please refer to Figure 10, in other embodiments, magnetic conductive metal part 9 has at least one emptying aperture structure 91 towards the surface of insulation tube 302, the shape of emptying aperture structure 91 is circular, but be not limited to circle, can be such as oval, square, star etc., as long as the contact area of the inner peripheral surface of magnetic conductive metal part 9 and insulation tube 302 can be reduced, but the function of heat cure and heat hot melten gel 6 can be had.Preferably, emptying aperture structure 91 area accounts for 10% to 50% of magnetic conductive metal part 9 area.The arrangement of emptying aperture structure 91 in circumferential equidistant intervals arrangement or non-equally can be spaced.
Please refer to Figure 11, in other embodiments, magnetic conductive metal part 9 has a scoring structure 93 towards the surface of insulation tube 302, scoring structure 93 can be the structure of the inner surface exterior surface relief from magnetic conductive metal part 9, but also can be the structure from the inside surface relief of the outer surface of magnetic conductive metal part 9, its objective is to be formed raised or sunken at the outer surface of magnetic conductive metal part 9, to reach the object reducing to make the contact area of the outer surface of magnetic conductive metal part 9 and the inner peripheral surface of insulation tube 302.That is, the surface configuration of magnetic conductive metal part 9 can be selected from a kind of planform in the group that emptying aperture structure, swelling structure and sunk structure form, to reach the object reducing to make the contact area of the outer surface of magnetic conductive metal part 9 and the inner peripheral surface of insulation tube 302.But it should be noted that and should ensure magnetic conductive metal part 9 and fluorescent tube stable adhesion simultaneously, realize the function of heat cure PUR 6.
Please refer to Figure 12, in the present embodiment, magnetic conductive metal part 9 is a circular rings.Please refer to Figure 13, in other embodiments, magnetic conductive metal part 9 is a non-circular ring, such as but not limited to vesica piscis, when fluorescent tube 1 and lamp holder 3 are oval, the minor axis of vesica piscis, slightly larger than lamp tube end external diameter, with the contact area of the inner peripheral surface of the outer surface and insulation tube 302 that reduce magnetic conductive metal part 9, but can realize the function of heat cure PUR 6.In other words, the inner peripheral surface of insulation tube 302 has support portion 313, the magnetic conductive metal part 9 of non-circular ring is located on support portion 313, therefore, the contact area of the inner peripheral surface of magnetic conductive metal part 9 and insulation tube 302 can be made to reduce, and the function of solidifying hot-melt adhesive 6 can be realized again.It should be noted that, in other embodiments, also magnetic conductive metal part 9 can be established the outside as lamp holder 3, replace heat-conducting part 303 as shown in Figure 5, by electromagnetic induction principle, also can realize the function of heat of solidification colloidal sol 6.
Please refer to Figure 16 to 18, in other embodiments, do not need additionally to arrange magnetic conductive metal part 9 at lamp holder 3, in aforementioned carried PUR 6, only directly need mix the high magnetic conductivity material powder 65 of predetermined ratio, one in the mixture group that its material system chosen from Fe, nickel, cobalt and alloy thereof form, the percentage by weight that high magnetic conductivity material powder 65 accounts for PUR 6 is 10% to 50%, and the average grain diameter of high magnetic conductivity material powder 65 is 1 micron to 30 microns.In these embodiments, the relative permeability of high magnetic conductivity material powder 65 is between 10 2to 10 6, or the addition of part calcite in powder is replaced with high magnetic conductivity material powder 65, that is, high magnetic conductivity material powder 65 is approximately 1:1 ~ 1:3 with the possessive volume ratio of calcite in powder, therefore, after lamp holder 3 and fluorescent tube 1 are binded by PUR 6, by the destructive testing of lamp holder, the moment of flexure testing standard of lamp holder and the torsion-testing standard of lamp holder can be met simultaneously, generally speaking, the lamp holder moment of flexure testing standard of straight lamp need be greater than 5 Newton meter (n.m.)s (Nt-m), the lamp cap torque testing standard of straight lamp need be greater than 1.5 Newton meter (n.m.)s (Nt-m), the present embodiment is doped into the ratio of PUR 6 according to different high magnetic conductivity material powder 65 and bestows the moment of flexure test of the different magnetic flux of lamp holder by 5 to metre-deca Newtons (Nt-m) and the torsion-testing of 1.5 to 5 Newton meter (n.m.)s (Nt-m).Add man-hour, aforesaid induction coil 11 is energized, after induction coil 11 is energized, make the high magnetic conductivity material powder 65 that is evenly distributed in PUR 6 charged, and then PUR 6 is generated heat, PUR 6 expands after absorbing heat and flows, through cooling Post RDBMS, to realize object lamp holder 3 being fixed on fluorescent tube 1.
As shown in Figure 16 to Figure 18, be the different distribution of high magnetic conductivity material powder 65 in PUR 6.As shown in figure 16, high magnetic conductivity material powder 65 average grain diameter is between 1 micron to 5 microns, and be uniformly distributed in PUR 6, when PUR 6 is coated on the inner surface of lamp holder 3, though high magnetic conductivity material powder 65 being uniformly distributed in PUR 6 cannot form a closed circuit, but within the scope of an electromagnetic field, the individual particle of high magnetic conductivity material powder 65 still can generate heat because of hysteresis effect, uses heat hot melten gel 6.As shown in figure 17; high magnetic conductivity material powder 65 average grain diameter is between 1 micron to 5 microns; and in PUR 6 uneven distribution; when PUR 6 is coated on the inner surface of lamp holder 3; the circuit that the formation one that is connected to each other between high magnetic conductivity material powder 65 particle is closed; within the scope of an electromagnetic field, high magnetic conductivity material powder 65 individual particle because hysteresis effect heating, also can produce heat because of the flow of charge of closed circuit.As shown in figure 18; high magnetic conductivity material powder 65 average grain diameter is between 5 microns to 30 microns; and in PUR 6 uneven distribution; when PUR 6 is coated on the inner surface of lamp holder 3; the circuit that the formation one that is connected to each other between high magnetic conductivity material powder 65 particle is closed; within the scope of an electromagnetic field, high magnetic conductivity material powder 65 individual particle because hysteresis effect heating, also can produce heat because of the flow of charge of closed circuit.Therefore, by the adjustment particle size of high magnetic conductivity material powder 65, distribution density, distribution pattern and the magnetic flux bestowing lamp holder 3, different control can be done to the heating-up temperature of PUR 6.In one embodiment, mobility can be had when PUR 6 is heated to the temperature of 200 to 250 degree Celsius, through cooling Post RDBMS.In another embodiment, solidify immediately after PUR 6 is heated to the temperature of 200 to 250 degree Celsius.
In other embodiments, one is included in lamp holder for installing the power supply slot (not shown) of power supply module.
Conveniently being connected and fixed of lamp holder 3 and fluorescent tube 1, the present embodiment improves for lamp holder 3.
Please refer to Fig. 3-5 composition graphs 6-9, lamp holder 3 be sheathed on fluorescent tube 1 outer time, lamp holder 3 is sheathed on outside the end 101 of fluorescent tube 1, and extends to transition part 103, overlaps with transition part 103 part.In the present embodiment, lamp holder 3 includes two hollow conductive pins 301.
Please refer to Fig. 2,3, in other embodiments, lamp holder provided by the utility model is provided with the hole 304 for dispelling the heat.By this, the heat that the power supply module making way for lamp holder inside produces can leave and lamp holder inside can not be caused to be in the condition of high temperature, declines to avoid the reliability of lamp holder intraware.
Further, the hole for dispelling the heat on lamp holder is arc.
Further, the hole for dispelling the heat on lamp holder is three camber lines not of uniform size.
Further, the hole for dispelling the heat on lamp holder is ascending three camber lines gradually changed.
Further, the hole for dispelling the heat on lamp holder can be above-mentioned arc, and any collocation of camber line formed.
Continue referring to Fig. 2, in the utility model one embodiment, LED straight lamp also comprises bonding agent sheet 4, lamp plate insulation film 7 and light source film 8.Lamp plate 2 is pasted on the inner peripheral surface of fluorescent tube 1 by bonding agent sheet 4.Shown in figure, bonding agent sheet 4 can be silica gel, and its form is not limit, and can be several sections shown in figure, or is one section of strip.Various forms of bonding agent sheet 4, various forms of lamp plate insulation film 7 and various forms of light source film 8 can combine each other and form the different embodiments of the utility model.
Lamp plate insulation film 7 is applied to lamp plate 2 towards on the surface of light source 202, lamp plate 2 is not exposed, thus plays the insulating effect be isolated from the outside by lamp plate 2.Reserve the through hole 71 corresponding with light source 202 during gluing, light source 202 is located in through hole 71.The constituent of lamp plate insulation film 7 comprises vinyl polysiloxane, hydrogen based polysiloxane and aluminium oxide.The thickness range of lamp plate insulation film 7 is 100 μm to 140 μm (micron).If be less than 100 μm, then do not have enough insulating effects, if be greater than 140 μm, then can cause the waste of material.
Light source film 8 is applied to the surface of light source 202.The color of light source film 8 is Transparent color, to ensure light transmittance.After being coated to light source 202 surface, the shape of light source film 8 can be graininess, strip or sheet.Wherein, the parameter of light source film 8 has refractive index, thickness etc.The scope that the refractive index of light source film 8 allows is 1.22 ~ 1.6, if the refractive index of light source film 8 be light source 202 housing refractive index open radical sign, or the refractive index of light source film 8 be light source 202 housing refractive index open positive and negative 15% of radical sign, then light transmittance is better.Here light source shell refers to the housing holding LED grain (or chip).In the present embodiment, the ranges of indices of refraction of light source film 8 is 1.225 to 1.253.The thickness range that light source film 8 allows is 1.1mm to 1.3mm, if be less than 1.1mm, will cover incessantly light source 202, poor effect, if be greater than 1.3mm, then can reduce light transmittance, also can increase material cost simultaneously.
During assembling, first light source film 8 is applied to the surface of light source 202; Then the film 7 that insulated by lamp plate is applied to side on lamp plate 2 on the surface; Again light source 202 is fixed on lamp plate 2; Then a side surface opposing to lamp plate 2 and light source 202 is pasted by bonding agent sheet 4 inner peripheral surface being fixed on fluorescent tube 1; The last end again lamp holder 3 being fixed on fluorescent tube 1, is electrically connected light source 202 with power supply 5 simultaneously.Or as shown in figure 14, flexible circuit board 2 is utilized to get over transition part 103 and power supply 5 welds (namely through transition part 103 weld with power supply 5), or take the mode of conventional wires routing to allow lamp plate 2 and power supply 5 be electrical connected, last lamp holder 3 is connected on the transition part 103 of intensive treatment by the mode of Fig. 5 (structure with Fig. 3-Fig. 4) or Fig. 7 (structure with Fig. 6), forms a complete LED straight lamp.
In the present embodiment, lamp plate 2 is fixed on the inner peripheral surface of fluorescent tube 1 by bonding agent sheet 4, makes lamp plate 2 be sticked on the inner peripheral surface of fluorescent tube 1, can increase the lighting angle of whole LED straight lamp like this, expand angle of visibility, arrange like this and generally can make angle of visibility can more than 330 degree.By being coated with lamp plate insulation film 7 at lamp plate 2, light source 202 being coated with the light source film 8 of insulation, realizing the insulation processing to whole lamp plate 2, like this, even if fluorescent tube 1 breaks, also electric shock accidents can not occur, improve security.
Further, in other embodiments, fluorescent tube 1 inner peripheral surface or outer peripheral face can be coated with adhesive film (not shown), for isolating the outside of fluorescent tube 1 and inside after fluorescent tube 1 breaks.Adhesive film is coated on the inner peripheral surface of fluorescent tube 1 by the present embodiment.
The constituent of adhesive film comprises vinyl-terminated silicone fluid, containing hydrogen silicone oil, dimethylbenzene and calcium carbonate.Wherein dimethylbenzene is auxiliary agents, and after adhesive film is coated in fluorescent tube 1 inner peripheral surface and solidifies, dimethylbenzene can vapor away, and it acts on mainly adjusting viscosity, and then regulates the thickness of adhesive film.In the present embodiment, the thickness range of adhesive film is 100 μm to 140 μm.If adhesive film thickness is less than 100 μm, explosion-proof performance is inadequate, and during glass breaking, whole fluorescent tube can split, and is greater than 140 μm and then can reduces light transmittance, and increases material cost.If explosion-proof performance and light transmittance requirement are comparatively loose, then the thickness range of adhesive film also can relax to 10 μm to 800 μm.
In the present embodiment, because fluorescent tube inside scribbles adhesive film, after glass lamp fragmentation, adhesive film can by fragment adhesion together, and the through hole that through fluorescent tube is inside and outside can not be formed, thus prevent user from touching the electrical body of fluorescent tube 1 inside, to avoid electric shock accidents occurs, adopt the adhesive film of said ratio also to have the effect of diffused light, printing opacity simultaneously, improve Luminescence Uniformity and the light transmittance of whole LED straight lamp.The adhesive film of the present embodiment can be arranged in pairs or groups and uses with insulate film 7 and light source film 8 of aforesaid bonding agent sheet 4, lamp plate, and forms various different embodiment of the present utility model.
What needs pointed out is, in other embodiments, for straight lamp head heating solidifying apparatu structure, in the feature such as " driving described first fixed head to move up and down during the first cylindrical block inflation/deflation ", " the second cylindrical block drives described second fixed head to move up and down by inflation/deflation ", " square cylinder drives described gland fixed head to advance or retrogressing by inflation/deflation ", one or more technical characteristic can be only included.In addition, one of them or its combination that include its correlation technique feature in embodiment is wherein can be selected from about the content system of " fluorescent tube has strengthening section structure ", one of them or its combination that include its correlation technique feature in embodiment is wherein can be selected from about the content system of " fluorescent tube inner peripheral surface scribbles adhesive film ", one of them or its combination that include its correlation technique feature in embodiment is wherein can be selected from about the content system of " lamp holder is the lamp holder comprising heat-conducting part ", one of them or its combination that include its correlation technique feature in embodiment is wherein can be selected from about the content system of " lamp holder is the lamp holder comprising magnetic conductive metal piece ".
Have in strengthening section structure at fluorescent tube, described fluorescent tube comprises main part and lays respectively at the end at described main part two ends, there is between described end and described main part a transition part, the two ends of described transition part are all arc, described end is respectively sheathed on a lamp holder, described at least one, the external diameter of end is less than the external diameter of described main part, and corresponding described external diameter is less than the lamp holder of described main part external diameter end, and its external diameter is equal with the external diameter of described main part.
In burner design, lamp holder can comprise insulation tube and heat-conducting part, and wherein PUR can be filled a part for accommodation space or be filled full accommodation space.Or lamp holder comprises insulation tube and magnetic conductive metal part, wherein, magnetic conductive metal part can be circular or non-circular, and can by arranging emptying aperture structure or scoring structure reduces the contact area with insulation tube.In addition, in insulation tube also can by arranging support portion, protuberance strengthens the support of magnetic conductive metal part and reduces the contact area of magnetic conductive metal part and insulation tube.
That is, above-mentioned feature can be made arbitrary permutation and combination, and for the improvement of LED straight lamp.
Although the utility model discloses as above, the utility model is not defined in this.Any those skilled in the art, not departing from spirit and scope of the present utility model, all can make various changes or modifications, and therefore protection domain of the present utility model should be as the criterion with claim limited range.

Claims (14)

1. a LED straight lamp head heating solidifying apparatu structure, comprise: the first fixed head and the second fixed head, it is characterized in that, first fixed head has multiple first semi-circular contact mouth, second fixed head has multiple second semi-circular contact mouth, described first semi-circular contact mouth and the circular socket of the second semi-circular contact interruption-forming one, described circular socket can hold storing one straight lamp, described first semi-circular contact mouthpiece has one first contact surface, second semi-circular contact mouthpiece has one second contact surface, when first fixed head contacts with the second fixed head, described first contact surface directly contacts with straight lamp with the second contact surface, first fixed head inside is containing the first heat conductive filament, first heat conductive filament connects wire, electric current makes the first heat conductive filament heat up, first heat conductive filament conducts heat to the first contact surface.
2. LED straight lamp head heating solidifying apparatu structure according to claim 1, wherein, the first semi-circular contact mouth is consistent with the quantity of the second semi-circular contact mouth, and the diameter of circular socket is greater than the diameter of straight lamp.
3. straight lamp head heating solidifying apparatu structure according to claim 1, wherein, it is inner that the first heat conductive filament is installed on the first fixed head, and expose one section, for connecting wire.
4. LED straight lamp head heating solidifying apparatu structure according to claim 1, wherein, the distance of the first heat conductive filament and the first contact surface is 1 to 5 centimeter.
5. LED straight lamp head heating solidifying apparatu structure according to claim 1, wherein, wire is connected containing the second heat conductive filament, the second heat conductive filament in second fixed head inside, and electric current makes the second heat conductive filament of the second fixed head inside heat up, and the second heat conductive filament conducts heat to the second semi-circular contact mouth.
6. LED straight lamp head heating solidifying apparatu structure according to claim 1, also comprise the first cylindrical block, described first cylindrical block is fixed on described first fixed head by screw, and described first cylindrical block, by inflation/deflation, drives described first fixed head to move up and down.
7. LED straight lamp head heating solidifying apparatu structure according to claim 6, drive described first fixed head to move down during described first cylindrical block inflation, contact straight lamp, during described first cylindrical block venting, drive described first fixed head to move up, leave straight lamp, complete a circulation.
8. LED straight lamp head heating solidifying apparatu structure according to claim 7, also comprise the second cylindrical block, described second cylindrical block is fixed on described second fixed head by screw, and described second cylindrical block, by inflation/deflation, drives described second fixed head to move up and down.
9. LED straight lamp head heating solidifying apparatu structure according to claim 8, drive described second fixed head to move up during described second cylindrical block inflation, contact straight lamp, during described second cylinder cylinder venting, drive described second fixed head to move down, leave straight lamp, complete a circulation.
10. LED straight lamp head heating solidifying apparatu structure according to claim 9, also comprise the first slide rail, the second slide rail, described first slide rail is fixed on described first fixed head by screw slidably, described second slide rail is fixed on described second fixed head by screw slidably, and described first fixed head and described second fixed head move along described first slide rail and described second slide rail respectively.
11. LED straight lamp head heating solidifying apparatu structures according to claim 1, also comprise straight tube contact pin gland, gland fixed head, connecting rod, square cylinder, described straight tube contact pin gland can make one end of described straight lamp insert, described straight tube contact pin gland is fixed on described gland fixed head, described connecting rod connects described gland fixed head and described square cylinder, described square cylinder drives connecting rod by inflation/deflation, described gland fixed head is advanced or retreats.
12. LED straight lamp head heating solidifying apparatu structures according to claim 11, the also side's of comprising cylinder fixed mount, described square cylinder is fixed on described side's cylinder fixed mount.
13. LED straight lamp head heating solidifying apparatu structures according to claim 11, described square cylinder drives described connecting rod by venting, and described gland fixed head is retreated, and described straight tube contact pin gland is away from one end of described straight lamp.
14. LED straight lamp head heating solidifying apparatu structures according to claim 13, also comprise the first cylindrical block, described first cylindrical block is fixed on described first fixed head by screw, described first cylindrical block is by inflation, described first fixed head is driven to move down, contact straight lamp, described square cylinder drives described connecting rod by inflation, makes described gland fixed head close to one end of straight lamp.
CN201520757541.9U 2015-09-28 2015-09-28 First mechanism is baked to LED straight tube lamp Active CN205048384U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106555944A (en) * 2015-09-28 2017-04-05 嘉兴山蒲照明电器有限公司 Straight lamp head heating solidifying apparatu structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106555944A (en) * 2015-09-28 2017-04-05 嘉兴山蒲照明电器有限公司 Straight lamp head heating solidifying apparatu structure

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