CN205043545U - Automatic tooth machine of attacking of multiaxis of area monitoring - Google Patents
Automatic tooth machine of attacking of multiaxis of area monitoring Download PDFInfo
- Publication number
- CN205043545U CN205043545U CN201520609667.1U CN201520609667U CN205043545U CN 205043545 U CN205043545 U CN 205043545U CN 201520609667 U CN201520609667 U CN 201520609667U CN 205043545 U CN205043545 U CN 205043545U
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- screw tap
- support
- motor cabinet
- polydonita
- multiaxis
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Abstract
The utility model relates to an automatic tooth machine of attacking of multiaxis of area monitoring, including the motor cabinet, the support draws the material device, has a multiaxis tapping device at least, has a polydonita hole detection device at least, PLC control system, the support is the straight line and arranges on motor cabinet surface, set gradually multiaxis tapping device, polydonita hole detection device on the support, drawn the material device, multiaxis tapping device, polydonita hole detection device, draw the material device be connected with PLC control system signal respectively, PLC control system includes screw tap life -span monitoring module and tooth hole detection module. The position of every screw tap among the multiaxis tapping device corresponds with the position that every of polydonita hole detection device detected the needle. The utility model discloses the time and the process of using manpower sparingly and detecting, on -line measuring screw tap life -span and tooth hole are detected, accessible time change the output that the defective products was avoided to the screw tap, guarantee the production yield, and it is accurate to detect, saves manufacturing cost, improves production efficiency.
Description
Technical field
The utility model relates to one can monitor the screw tap life-span, can also carry out the high efficiency multiaxis automatic tapping machine of tooth hole detection online simultaneously.
Background technology
At present, screw tap used on automatic screw equipment detects and mainly contains two kinds of modes, and a kind of is adopt mechanical contact-type to detect the length of screw tap, and another kind is the monitoring by automatically monitoring tooth hole to realize to screw tap state.Above-mentioned two kinds of modes are all after screw tap fracture, screw tap break signal is detected by inductor and vision system, in this course, just there will be defective products, thus bring loss to enterprise, in addition, first kind of way also easy flase drop affects machine production capacity, the second way is that cost is too high, and popularity rate is limited.And for the tooth machining unit of multiaxis screw tap, because the most manual detection in tooth hole was both lost time, again can not Timeliness coverage defective products, in time with changing screw tap, cause the generation of a large amount of defective products, even sometimes also have undetected and tooth hole and screw tap Wrong localization situation to occur, this will waste a large amount of manpower and materials, causes production cost to rise.
Utility model content
The utility model object provides one can monitor the screw tap life-span to overcome the deficiencies in the prior art, can also carry out the high efficiency multiaxis automatic tapping machine of tooth hole detection online simultaneously.
For achieving the above object, the technical solution adopted in the utility model is: a kind of multiaxis automatic tapping machine with monitoring, comprises motor cabinet, support, draw materials device, has a Multiaxial tapping device at least, has a polydonita hole checkout gear at least, PLC control system; Described support is linearly arranged in motor cabinet surface; Support is disposed with Multiaxial tapping device, polydonita hole checkout gear, draws materials device; Described Multiaxial tapping device, polydonita hole checkout gear, materials device is drawn to be connected with PLC control system signal respectively; Described PLC control system comprises screw tap life-span monitoring modular and tooth hole detection module.The position of each screw tap in described Multiaxial tapping device is corresponding with the position of each detection pin of polydonita hole checkout gear.
Preferably, described Multiaxial tapping device comprises: screw tap drive unit, multi-shaft device and bracing frame; Screw tap drive unit is fixed on motor cabinet on the surface by support frame as described above; Multi-shaft device is connected with screw tap drive unit; Described multi-shaft device can connect multiple screw tap, and screw tap is through screw tap guide plate; Described screw tap guide plate is connected with multi-shaft device, and is located by connecting by movable guide pillar and support.
Preferably, described polydonita hole checkout gear comprises: detect needle rack, detect pin fixed head, detect inductor support and detect needle drivers; Described detection pin fixed head is arranged on support; Described detection pin fixed head is located by guide pillar, can prolong guide pillar and move up and down; Described detection needle rack is arranged on and detects on pin fixed head; The side of described detection needle rack is provided with detects inductor support; Detect pin to be arranged on detection needle rack.
Preferably, in the end also oil-scraping device is provided with between a Multiaxial tapping device and polydonita hole checkout gear; Described oil-scraping device comprises: oil scraping plate fixed mount, upper oil scraping plate and lower oil scraping plate; Described frizing fixed support is fixed on the surface of motor cabinet, keeps on the same line with support; Described lower oil scraping plate is fixed on oil scraping plate fixed mount; Described upper oil scraping plate is arranged on lower oil scraping plate, has frizing guide pillar to locate; Described frizing guide pillar is provided with spring, oil scraping plate in compacting.
Preferably, in Multiaxial tapping device front end and draw the rear end of materials device to be provided with leading truck; Described leading truck and support keep same straight line; Leading truck comprises guide plate fixed mount and guide plate; Guide plate fixed mount is fixed on motor cabinet surface, and guide plate is arranged on the both sides of guide plate fixed mount.
Preferably, the surrounding of described motor cabinet is provided with baffle plate; Guiding gutter is provided with between the surface of described baffle plate and motor cabinet.
Due to the utilization of technique scheme, the utility model compared with prior art has following advantages:
A kind of multiaxis automatic tapping machine with monitoring of the utility model scheme, the tapping simultaneously of multiaxis screw tap, enhance productivity, the service life of each screw tap of PLC control system on-line checkingi, when screw tap reaches the tapping number of times of restriction, decorum meeting prompting changing, the fracture of prevention screw tap produces defective products, in next station of chasing bar, tooth hole checkout gear is set, the tooth hole that each screw tap operation completes can be detected in time whether qualified, and to the screw tap corresponding to the defective tooth hole of display, in time with changing damaged screw tap, ensure to produce yield, detect accurately, save time and the operation of manpower detection, enhance productivity, save production cost.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, technical solutions of the utility model are described further:
Accompanying drawing 1 is the structural representation of a kind of multiaxis automatic tapping machine with monitoring of the present utility model;
Accompanying drawing 2 is the Multiaxial tapping apparatus structure schematic diagram of a kind of multiaxis automatic tapping machine with monitoring of the present utility model;
Accompanying drawing 3 is a kind of screw tap of the multiaxis automatic tapping machine with monitoring of the present utility model and the position relationship schematic diagram of support;
Accompanying drawing 4 is the polydonita hole checkout gear schematic diagram of a kind of multiaxis automatic tapping machine with monitoring of the present utility model;
Accompanying drawing 5 is the structural representation of the oil-scraping device of a kind of multiaxis automatic tapping machine with monitoring of the present utility model;
Accompanying drawing 6 is the structural representation of the leading truck of a kind of multiaxis automatic tapping machine with monitoring of the present utility model.
Detailed description of the invention
Below in conjunction with drawings and the specific embodiments, the utility model is described in further detail.
Accompanying drawing 1 is a kind of multiaxis automatic tapping machine with monitoring described in the utility model, comprises motor cabinet 1, support 2, draws materials device 3, has a Multiaxial tapping device 4 at least, has a polydonita hole checkout gear 5 at least, PLC control system 6; Described support is linearly arranged in motor cabinet 1 surface; Support 2 is disposed with Multiaxial tapping device 4, polydonita hole checkout gear 5, draws materials device 3; Described Multiaxial tapping device 4, polydonita hole checkout gear 5, materials device 3 is drawn to be connected with PLC control system 6 signal respectively; Described PLC control system 6 comprises screw tap life-span monitoring modular and tooth hole detection module.The position of each screw tap in described Multiaxial tapping device 4 is corresponding with the position of each detection pin of polydonita hole checkout gear; Oil-scraping device 7 is arranged between last Multiaxial tapping device 4 and polydonita hole checkout gear 5; In Multiaxial tapping device 4 front end and draw the rear end of materials device 3 to be provided with leading truck 8; Described leading truck 8 keeps same straight line with support 2.The surrounding of described motor cabinet 1 is provided with baffle plate 9; Guiding gutter is provided with between described baffle plate 9 and the surface of motor cabinet 1.
The material strip of required processing parts puts into support, being made by PLC control system control 6 draws materials device to pull material strip precise positioning, then multiple screw taps 44 of Multiaxial tapping device 4 carry out tapping, tapping terminates to draw materials device 3 to pull material strip to enter detection station, and polydonita hole checkout gear 5 detects tooth hole and whether meets standard, when not meeting standard, PLC control system control 6 can be reported to the police, and shows defective tooth hole site, finds correspondence position screw tap 44 and changed by the screw tap 44 of breakage, if part needs the quantity of tapping a lot, a Multiaxial tapping device can not complete, and can arrange a Multiaxial tapping device 4 and polydonita hole checkout gear 5 again, carry out tapping and the detection of diverse location in the next station of polydonita hole checkout gear 5, after carrying out the detection of last tooth hole, through oil-scraping device 7, tapping oil unnecessary on material strip is cleaned out, complete process, when leading truck 8 ensures that material strip advances, direction does not offset, unnecessary tapping oil flows into guiding gutter to carry out unifying to collect, and 9, the baffle plate of motor cabinet 1 surrounding prevents liquid from flowing to the outer surface pollution working environment of board, screw tap life-span monitoring modular in PLC control system control 6, the life-span of screw tap 44 is detected by the times of exercise of screw tap 44, when the times of exercise of screw tap 44 arrives the number of times inputted in screw tap life-span monitoring modular, PLC control system control 6 will remind the screw tap of which position in Multiaxial tapping device need with changing, effective like this prevent screw tap rupture after produce defective products, tooth hole detection module in PLC control system control 6 is then carry out the detection of tooth hole according to the position relationship detecting pin movement, when tooth hole is too small, detect pin displacement little, when tooth hole is excessive, the displacement detecting pin is large, after tooth hole detection module detects the signal of displacement exception, PLC control system control 6 will be reported to the police, show defective tooth hole site, because the position of each screw tap 44 in described Multiaxial tapping device 4 is corresponding with the position of each detection pin 55 of polydonita hole checkout gear 5, so the position of damaged screw tap 44 can be found soon and change, avoid the generation of more defective products timely, greatly save production cost, save the operation of manual detection, improve production efficiency.
As Fig. 2,3, described Multiaxial tapping device 4 comprises: screw tap drive unit 41, multi-shaft device 42 and bracing frame 43; Screw tap drive unit 41 is fixed on the surface of motor cabinet 1 by support frame as described above 43; Multi-shaft device 42 is connected with screw tap drive unit 41; Described multi-shaft device 42 can connect multiple screw tap 44, and screw tap 44 is through screw tap guide plate 45; Described screw tap guide plate 45 is connected with multi-shaft device 42, and is located by connecting with support 2 by movable guide pillar 46, and screw tap guide plate 45 can move up and down with multi-shaft device 42.When material strip arrives tapping position, Multiaxial tapping device receives the tapping order of PLC control system control 6, and screw tap drive unit 41 drives multi-shaft device 42 to decline, and drives multiple screw tap 44 to carry out tapping, and tapping terminates rear multi-shaft device 42 and resets.
As Fig. 4, described polydonita hole checkout gear 5 comprises: detect needle rack 51, detect pin fixed head 52, detect inductor support 53 and detect needle drivers 54; Described detection pin fixed head 52 is arranged on support 2; Described detection pin fixed head 52 is located by guide pillar 56, can prolong guide pillar 56 and move up and down; Described detection needle rack 51 is arranged on and detects on pin fixed head 52; The side of described detection needle rack 51 is provided with detects inductor support 52; Detect pin 55 to be arranged on detection needle rack 51.Material strip arrives detecting position postpone, polydonita hole checkout gear 5 receives the order of PLC control system control 6, detecting needle drivers 54 drives detection pin fixed head 52 to move down, each detection pin 55 stretches in tooth hole and detects, detection signal is sent to PLC control system control 6, if the displacement detecting pin 55 is abnormal, PLC control system control 6 will receive abnormal signal, and the position in the abnormal tooth hole of alarm indication.
As Fig. 5, be in the end also provided with oil-scraping device between a Multiaxial tapping device and polydonita hole checkout gear; Described oil-scraping device 7 comprises: oil scraping plate fixed mount 71, upper oil scraping plate 72 and lower oil scraping plate 73; Described frizing fixed support 71 is fixed on the surface of motor cabinet 1, keeps on the same line with support 2; Described lower oil scraping plate 73 is fixed on oil scraping plate fixed mount 71; Described upper oil scraping plate 72 is arranged on lower oil scraping plate 73, is located by frizing guide pillar 74; Described frizing guide pillar 74 is provided with spring 75, oil scraping plate 72 in compacting; Material strip passes through between upper oil scraping plate 72 and lower oil scraping plate 73, because upper oil scraping plate 72 1 downforce given by spring 75, makes material strip and upper oil scraping plate 72 and lower oil scraping plate 73 fit closely, removes unnecessary tapping oil in material strip advance process.
As Fig. 6, described leading truck 8 comprises: guide plate fixed mount 81 and guide plate 82; Guide plate fixed mount 81 is arranged on the surface of motor cabinet 1, and guide plate 82 is arranged on the both sides of guide plate fixed mount 81, and material strip passes through between guide plate 82.
Support 2 in above-described embodiment and La Liao mechanism 3, it is on December 26th, 2014 that concrete structure can be referenced as me company's applying date, and application number is: a kind of full automatic tapping machine of 201410829997.1.
Below be only embody rule example of the present utility model, protection domain of the present utility model is not constituted any limitation.The technical scheme that all employing equivalents or equivalence are replaced and formed, all drops within the utility model rights protection scope.
Claims (6)
1. the multiaxis automatic tapping machine with monitoring, is characterized in that: comprise motor cabinet, support, draw materials device, has a Multiaxial tapping device at least, has a polydonita hole checkout gear at least, PLC control system; Described support is linearly arranged in motor cabinet surface; Support is disposed with Multiaxial tapping device, polydonita hole checkout gear, draws materials device; Described Multiaxial tapping device, polydonita hole checkout gear, materials device is drawn to be connected with PLC control system signal respectively; Described PLC control system comprises screw tap life-span monitoring modular and tooth hole detection module; The position of each screw tap in described Multiaxial tapping device is corresponding with the position of each detection pin of polydonita hole checkout gear.
2. a kind of multiaxis automatic tapping machine with monitoring according to claim 1, is characterized in that: described Multiaxial tapping device comprises: screw tap drive unit, multi-shaft device and bracing frame; Screw tap drive unit is fixed on motor cabinet on the surface by support frame as described above; Multi-shaft device is connected with screw tap drive unit; Described multi-shaft device can connect multiple screw tap, and screw tap is through screw tap guide plate; Described screw tap guide plate is connected with multi-shaft device, and is located by connecting by movable guide pillar and support.
3. a kind of multiaxis automatic tapping machine with monitoring according to claim 1, is characterized in that: described polydonita hole checkout gear comprises: detect needle rack, detect pin fixed head, detect inductor support and detect needle drivers; Described detection pin fixed head is arranged on support; Described detection pin fixed head is located by guide pillar, can prolong guide pillar and move up and down; Described detection needle rack is arranged on and detects on pin fixed head; The side of described detection needle rack is provided with detects inductor support; Detect pin to be arranged on detection needle rack.
4. a kind of multiaxis automatic tapping machine with monitoring according to claim 1, is characterized in that: be in the end also provided with oil-scraping device between a Multiaxial tapping device and polydonita hole checkout gear; Described oil-scraping device comprises: oil scraping plate fixed mount, upper oil scraping plate and lower oil scraping plate; Described frizing fixed support is fixed on the surface of motor cabinet, keeps on the same line with support; Described lower oil scraping plate is fixed on oil scraping plate fixed mount; Described upper oil scraping plate is arranged on lower oil scraping plate, has frizing guide pillar to locate; Described frizing guide pillar is provided with spring, oil scraping plate in compacting.
5. a kind of multiaxis automatic tapping machine with monitoring according to claim 1, is characterized in that: in Multiaxial tapping device front end and draw the rear end of materials device to be provided with leading truck; Described leading truck and support keep same straight line; Leading truck comprises guide plate fixed mount and guide plate; Guide plate fixed mount is fixed on motor cabinet surface, and guide plate is arranged on the both sides of guide plate fixed mount.
6. a kind of multiaxis automatic tapping machine with monitoring according to claim 1, is characterized in that: the surrounding of described motor cabinet is provided with baffle plate; Guiding gutter is provided with between the surface of described baffle plate and motor cabinet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520609667.1U CN205043545U (en) | 2015-08-13 | 2015-08-13 | Automatic tooth machine of attacking of multiaxis of area monitoring |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520609667.1U CN205043545U (en) | 2015-08-13 | 2015-08-13 | Automatic tooth machine of attacking of multiaxis of area monitoring |
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CN205043545U true CN205043545U (en) | 2016-02-24 |
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CN201520609667.1U Expired - Fee Related CN205043545U (en) | 2015-08-13 | 2015-08-13 | Automatic tooth machine of attacking of multiaxis of area monitoring |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105033767A (en) * | 2015-08-13 | 2015-11-11 | 苏州金逸康自动化设备有限公司 | Automatic multi-axis tapping machine with monitoring function |
CN113500446A (en) * | 2021-08-10 | 2021-10-15 | 广东圣特斯数控设备有限公司 | Numerical control machine tool for automatically transferring storage positions of crankshafts |
-
2015
- 2015-08-13 CN CN201520609667.1U patent/CN205043545U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105033767A (en) * | 2015-08-13 | 2015-11-11 | 苏州金逸康自动化设备有限公司 | Automatic multi-axis tapping machine with monitoring function |
CN113500446A (en) * | 2021-08-10 | 2021-10-15 | 广东圣特斯数控设备有限公司 | Numerical control machine tool for automatically transferring storage positions of crankshafts |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160224 Termination date: 20160813 |