CN205008812U - Interior thread processing instrument of super large pitch - Google Patents
Interior thread processing instrument of super large pitch Download PDFInfo
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- CN205008812U CN205008812U CN201520764158.6U CN201520764158U CN205008812U CN 205008812 U CN205008812 U CN 205008812U CN 201520764158 U CN201520764158 U CN 201520764158U CN 205008812 U CN205008812 U CN 205008812U
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- internal thread
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Abstract
The utility model belongs to the technical field of machining, a interior thread processing instrument of super large pitch is proposed. An interior thread processing instrument of super large pitch who provides has for coiling internal screw thread steel lathing (5), the shape of cross section of shape of cross section, size and the required coiling screw thread of steel lathing (5), measure -alike, the machining tool still is provided with dabber (1) that is used for steel lathing coiling curl, dabber (1) is the cylinder, and the diameter d of dabber (1) is measure -alike with internal screw thread internal diameter D1, the machining tool still be provided with model (2), anvil (3) and light hammer (4), model (2) right angled triangle for making by the paper material, the length of one of them right -angle side of right angled triangle is measure -alike with required processing internal screw thread pitch, another right -angle side of right angled triangle is pi and minor diameter of internal thread D1's product. The utility model has the characteristics of the book is made, the welding method manufacture process is simple, and production cycle is short.
Description
Technical field
The utility model belongs to Machining Technology field, relates generally to a kind of internal thread machining instrument of super large pitch, also can be applied to the external screw thread processing of super large pitch.
Background technology
In prior art, the processing of internal thread adopts internal screw cutting tool to carry out turning machining screw usually on lathe; Adopt screw tap tapping and adopt the screw cutter work in-process method such as Milling Process screw thread in the heart on drilling machine, boring machine, lathe.
Internal screw cutting tool turning on lathe, carries out turning with threading tool to the workpiece rotated carry out machining internal thread.As: " method and screwing tool thereof with lathe in machining screw thread ", the method for the specific purpose tool turning machining screw that the patent of invention that notification number is CN101264534 adopts, the method is only applicable to the external screw thread processing of thin and long units; Screw tap tapping is that the screw tap be arranged on main shaft by the rotational movement of drill press spindle rotates feeding downward vertically, carries out tapping, machining internal thread to fixing workpiece thread Pilot hole on the table; Also can with the internal thread of screw tap processing work on lathe or boring machine.As: " a kind of internal thread machining fixture and processing method thereof ", the processing method using screw tap tapping thread on lathe that the patent of invention that notification number is CN102962533A provides; Screw cutter milling thread is on digital control vertical or horizontal Machining centers, the screw cutter utilizing the rotational movement of machining center main shaft to be arranged on main shaft rotates, to fixing work pieces process face feeding on the table, Milling Process internal thread is carried out to workpiece machining screw bottom outlet.
Above method has been widely used in the internal thread machining of workpiece, but is subject to the restriction of machine tooling thread pitch scope, is only suitable for the internal thread machining that pitch is little.
At present, for internal thread pitch super large, when pitch is greater than 300mm, usually adopt casting method, but long owing to casting the process-cycle, and die cost is high, is not suitable for the internal thread machining of the small quantities of part of single-piece.
As can be seen here, above method is all not suitable for the processing that pitch is greater than the internal screw workpiece of the super large pitch of 300mm.
Utility model content
For solving the problems of the technologies described above, the purpose of this utility model is the internal thread machining instrument proposing a kind of super large pitch.
The utility model adopts following technical scheme for completing above-mentioned purpose:
An internal thread machining instrument for super large pitch, described internal thread machining instrument has the steel plate strip in order to coiling internal thread; The shape of cross section of the shape of cross section of described steel plate strip, size and required coiling screw thread, measure-alike; Described machining tool is also provided with in order to steel plate strip is turned to spiral helicine mandrel; Described mandrel is cylinder, the diameter d of described mandrel and the internal diameter D1 of internal thread measure-alike; Described machining tool is also provided with model, sample punching and hand hammer; Described model is the right angled triangle be made up of paper material, and the length of one of them right-angle side of right angled triangle is identical with the pitch dimension of required machining internal thread, and another right-angle side of right angled triangle is the product of pi and minor diameter of internal thread D1.
The internal thread machining instrument of a kind of super large pitch that the utility model proposes, adopts technique scheme, has following beneficial effect:
1, adopt this to roll, welding method processing steel plate strip screw thread, can complete without the need to machining apparatus;
2, model is that paper material, cost are low, and core shaft structure is simple, low cost of manufacture, and all can reuse;
3, roll, welding method manufacture process is simple, with short production cycle; Operator is required low;
4, by the processing changing steel plate strip cross sectional shape, size realizes trapezoidal internal thread; Also the size by change steel plate strip cross sectional shape, size and mandrel, model realizes different size specification, the rectangle of different pitch requirement, the processing of trapezoidal internal thread;
5, the method can carry out multiple-threaded processing.
Accompanying drawing explanation
Fig. 1 is the structural representation of model in the utility model.
Fig. 2 is the structural representation of the utility model light plate bar.
Fig. 3 is that the utility model model twists in schematic diagram mandrel being formed model helix.
Fig. 4 is the schematic diagram that steel plate strip rolls the steel plate strip screw thread of formation on mandrel.
Fig. 5 is the cross-sectional schematic that steel plate strip threaded weld is connected on three rectangular threads formed in inner bore of part.
Fig. 6 is the structural representation of sample punching in the utility model.
Fig. 7 is the structural representation of hand hammer in the utility model.
In figure 1, mandrel; 2, model; 3, sample punching; 4, hand hammer; 5, steel plate strip; 6 steel plate strip screw threads; 7, part; 8, model helix.
Detailed description of the invention
The embodiment provided by reference to the accompanying drawings, is illustrated the utility model:
An internal thread machining instrument for super large pitch, composition graphs 2, described internal thread machining instrument has the steel plate strip 5 in order to coiling internal thread; In this embodiment, needed for roll internal thread shape of cross section be rectangle; The width B of described steel plate strip 5 is wide identical with the tooth of internal thread, and the thickness H1 of steel plate strip 5 is identical with internal thread tooth height; Composition graphs 3, described machining tool is also provided with in order to steel plate strip to be turned to spiral helicine mandrel 1; Described mandrel 1 is cylinder, the diameter d of described mandrel 1 and the internal diameter D1 of internal thread measure-alike; Described machining tool is also provided with model 2, sample punching 3 and hand hammer 4; Composition graphs 1, described model 2 is the right angled triangle be made up of paper material, the length of one of them right-angle side of right angled triangle is identical with the pitch dimension of required machining internal thread, and another right-angle side of right angled triangle is the product of pi and minor diameter of internal thread D1; Composition graphs 6, the general utility tool that described sample punching 3 uses for pincers worker, one end of sample punching is the cone of band tip; Composition graphs 7, described hand hammer 4 is common hand hammer.
Utilize the method for the internal thread machining tool processes internal thread of above-mentioned a kind of super large pitch, formed after the steel plate strip screw thread 6 that internal thread to be processed is made up of steel plate strip 5 and the endoporus continuous welding of part 7; Internal thread to be processed is one start screw, and the concrete steps of one start screw processing are as follows:
1) the rolling of steel plate strip screw thread:
A), by model 2 twist on described mandrel 1, make the hypotenuse of model 2 on mandrel, form a model helix 8;
B), identical with required machining internal thread pitch dimension according to length model right-angle side marks on the face of cylinder of mandrel, model helix 8 is aimed at according to mark with sample punching 3, progressively pound out multiple sample dotting punch with the model helix 8 that hand hammer is formed along model on mandrel, multiple sample dotting punch forms helix on mandrel;
C), by model 2 take off from mandrel 1, heating steel sheet bar 5, and the steel plate strip 5 after heating is rolled along the helix on mandrel 1, form steel plate strip screw thread 6; , steel plate strip screw thread 6 split fix is welded on mandrel 1, makes it be fixed on rolled position;
D), steel plate strip screw thread 6 and mandrel 1 are together placed in heating furnace are heated to 300 DEG C ~ 350 DEG C, be incubated and cool with heating furnace after 120 ~ 140 minutes, be heated and roll to discharge steel plate strip the internal stress that bending and welding process produce, make steel plate strip screw thread 6 keep rolling roll geomery on mandrel 1;
E), from stove, take out steel plate strip screw thread 6 and the mandrel 1 of roll-forming, cut solder joint, extract mandrel 1;
2) the welding of steel plate strip screw thread 6 and part 7 endoporus: the endoporus that steel plate strip screw thread 6 rolled for step 1) puts into part 7 is carried out continuous welding, and namely part mill off steel plate strip screw thread being stretched out part two ends forms the single head internal thread of super large pitch.
Utilize the method for the internal thread machining tool processes internal thread of above-mentioned a kind of super large pitch, formed after the steel plate strip screw thread 6 that internal thread to be processed is made up of steel plate strip 5 and the continuous welding of part 7 endoporus; Internal thread to be processed is double thread, and the concrete steps of double thread processing are as follows:
1) the rolling of steel plate strip screw thread:
A), by model 2 twist at twice on described mandrel, make the hypotenuse of model on mandrel, form two model helixes; Article two, the starting point of model helix is staggered 180 °;
B), identical with required machining internal thread pitch dimension according to length model right-angle side marks on the face of cylinder of mandrel, model helix is aimed at according to mark with sample punching, progressively pound out multiple sample dotting punch with the model helix that hand hammer is formed along model on mandrel, multiple sample dotting punch forms helix on mandrel;
C), by model take off from mandrel, at twice heating steel sheet bar, and the steel plate strip after heating is rolled along the helix on mandrel, form steel plate strip screw thread; By steel plate strip threaded segments positioning welding on mandrel, it is made to be fixed on rolled position;
D), steel plate strip screw thread and mandrel are together placed in heating furnace are heated to 300 DEG C ~ 350 DEG C, be incubated and cool with heating furnace after 120 ~ 140 minutes, be heated and roll to discharge steel plate strip the internal stress that bending and welding process produce, make steel plate strip screw thread 6 keep rolling roll geomery on mandrel 1;
E), from stove, take out steel plate strip screw thread and the mandrel of roll-forming, cut solder joint, extract mandrel;
2) the welding of steel plate strip screw thread and inner bore of part: by steel plate strip screw thread 6 rolled for step 1) at twice, the starting point 180 ° of endoporus putting into part that are staggered carry out continuous welding, and namely part mill off steel plate strip screw thread being stretched out part two ends forms the double-head inner thread of super large pitch.
Shown in composition graphs 5, utilize the method for the internal thread machining tool processes internal thread of above-mentioned a kind of super large pitch, formed after the steel plate strip screw thread 6 that internal thread to be processed is made up of steel plate strip and the continuous welding of part 7 endoporus; Internal thread to be processed is three-start screw, and the concrete steps of three-start screw processing are as follows:
1) the rolling of steel plate strip screw thread:
A), by 2 points, model twist in for three times on described mandrel 1, make the hypotenuse of model 2 on mandrel, form two model helixes; Article three, the starting point of model helix is staggered 120 °;
B), identical with required machining internal thread pitch dimension according to length model right-angle side marks on the face of cylinder of mandrel, model helix is aimed at according to mark with sample punching, progressively pound out multiple sample dotting punch with the model helix that hand hammer is formed along model on mandrel, multiple sample dotting punch forms helix on mandrel;
C), by model take off from mandrel, point three heating steel sheet bars, and the steel plate strip after heating is rolled along the helix on mandrel, form steel plate strip screw thread; , by steel plate strip threaded segments positioning welding on mandrel, make it be fixed on rolled position;
D), steel plate strip screw thread and mandrel are together placed in heating furnace are heated to 300 DEG C ~ 350 DEG C, be incubated and cool with heating furnace after 120 ~ 140 minutes, be heated and roll to discharge steel plate strip the internal stress that bending and welding process produce, make steel plate strip screw thread 6 keep rolling roll geomery on mandrel 1;
E), from stove, take out steel plate strip screw thread and the mandrel of roll-forming, cut solder joint, extract mandrel;
2) the welding of steel plate strip screw thread and inner bore of part: by 6 points, rolled for step 1) steel plate strip screw thread three times, the starting point 120 ° of endoporus putting into part that are staggered carry out continuous welding, and namely part mill off steel plate strip screw thread being stretched out part two ends forms three internal threads of super large pitch.
Claims (1)
1. an internal thread machining instrument for super large pitch, is characterized in that: described internal thread machining instrument has the steel plate strip (5) in order to coiling internal thread; The shape of cross section of the shape of cross section of described steel plate strip (5), size and required coiling screw thread, measure-alike; Described machining tool is also provided with in order to steel plate strip to be turned to spiral helicine mandrel (1); Described mandrel (1) is cylinder, the diameter d of described mandrel (1) and the internal diameter D1 of internal thread measure-alike; Described machining tool is also provided with model (2), sample punching (3) and hand hammer (4); Described model (2) is the right angled triangle be made up of paper material, the length of one of them right-angle side of right angled triangle is identical with the pitch dimension of required machining internal thread, and another right-angle side of right angled triangle is the product of pi and minor diameter of internal thread D1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520764158.6U CN205008812U (en) | 2015-09-30 | 2015-09-30 | Interior thread processing instrument of super large pitch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520764158.6U CN205008812U (en) | 2015-09-30 | 2015-09-30 | Interior thread processing instrument of super large pitch |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205008812U true CN205008812U (en) | 2016-02-03 |
Family
ID=55207440
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520764158.6U Expired - Fee Related CN205008812U (en) | 2015-09-30 | 2015-09-30 | Interior thread processing instrument of super large pitch |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205008812U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105127690A (en) * | 2015-09-30 | 2015-12-09 | 河南柴油机重工有限责任公司 | Machining tool and method for internal threads with ultra-large thread pitches |
| CN110369814A (en) * | 2019-08-07 | 2019-10-25 | 上海电气上重碾磨特装设备有限公司 | A kind of calliper and the method using calliper control screw thread starting point |
-
2015
- 2015-09-30 CN CN201520764158.6U patent/CN205008812U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105127690A (en) * | 2015-09-30 | 2015-12-09 | 河南柴油机重工有限责任公司 | Machining tool and method for internal threads with ultra-large thread pitches |
| CN110369814A (en) * | 2019-08-07 | 2019-10-25 | 上海电气上重碾磨特装设备有限公司 | A kind of calliper and the method using calliper control screw thread starting point |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160203 Termination date: 20190930 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |