CN205008497U - Withhold oil piping system of machine - Google Patents

Withhold oil piping system of machine Download PDF

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Publication number
CN205008497U
CN205008497U CN201520700199.9U CN201520700199U CN205008497U CN 205008497 U CN205008497 U CN 205008497U CN 201520700199 U CN201520700199 U CN 201520700199U CN 205008497 U CN205008497 U CN 205008497U
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CN
China
Prior art keywords
oil
valve
directional control
solenoid directional
communicated
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Expired - Fee Related
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CN201520700199.9U
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Chinese (zh)
Inventor
应永华
余庭
宋北方
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Ningbo Long Wall Fluid Kinetic Sci Tech Co Ltd
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Ningbo Long Wall Fluid Kinetic Sci Tech Co Ltd
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Priority to CN201520700199.9U priority Critical patent/CN205008497U/en
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Publication of CN205008497U publication Critical patent/CN205008497U/en
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Abstract

The utility model provides a withhold oil piping system of machine belongs to hydraulic drive technical field. It has solved the current problem that quick -witted oil piping system work efficiency is low of withholding. This withhold oil piping system of machine includes oil pump, hydro -cylinder and is used for storing the oil tank of fluid, and the oil pump setting inside and be connected with the motor on the oil pump at the oil tank, and the motor can drive the oil pump and pump fluid from the oil tank is inside, and the oil pump passes through magenetic exchange valve with the hydro -cylinder and feeds through each other, is equipped with the booster that is used for increasing oil piping system pressure between magenetic exchange valve and hydro -cylinder, and the booster respectively with magenetic exchange valve, hydro -cylinder intercommunication. The utility model has the advantages of simple structure, can advance the oil return fast.

Description

A kind of oil piping system of buckle machine
Technical field
The utility model belongs to hydraulic transmission technology field, relates to a kind of oil piping system of buckle machine.
Background technology
Buckle machine is a kind of hydraulic test for withholding pipe fitting assembly, supporting metal joint is applied convergent force by the mould of buckle machine by it, metal joint is firmly withheld on the brake pipe on supporting engineering machinery high-pressure oil pipe or automobile, machine oil pipe, air-conditioner pipe, power pipe, be widely used in the industries such as vehicle, engineering machinery, hydraulic machinery, welding and cutting device.
Different industries, different product when carrying out withholding work to the speed of withholding of buckle machine, withhold pressure and other parameters requirement also different, buckle machine adopts hydraulic system to drive, corresponding oil pump, oil piping system etc. are arranged for different needs of work of withholding, equipment is more, systematic comparison is complicated, so operating efficiency is not high enough, often causes the work period to extend, be unfavorable for the work of withholding continue carry out.
In addition, for the operating mechanism that some partial duty pressure are larger, the driver part of fixation pressure scope cannot meet their demand, causes related work to carry out smoothly.
In sum, for solving the structural deficiency of the existing oil piping system for buckle machine, need to design a kind of structure simple, can the oil piping system of the buckle machine of oil inlet and oil return fast.
Summary of the invention
The purpose of this utility model there are the problems referred to above for existing technology, propose a kind of structure simple, can the oil piping system of the buckle machine of oil inlet and oil return fast.
The purpose of this utility model realizes by following technical proposal: a kind of oil piping system of buckle machine, comprise oil pump, oil cylinder and the fuel tank for storing fluid, described oil pump is arranged on fuel tank internal and is connected with motor on oil pump, described motor can drive oil pump to be pumped from fuel tank internal by fluid, described oil pump and oil cylinder are interconnected by solenoid directional control valve, between solenoid directional control valve and oil cylinder, be provided with the booster for increasing oil piping system pressure, and booster is communicated with solenoid directional control valve, oil cylinder respectively.
In the oil piping system of above-mentioned a kind of buckle machine, between solenoid directional control valve with oil cylinder, be also provided with the hydraulic control one-way valve in parallel with booster, and hydraulic control one-way valve is communicated with solenoid directional control valve, oil cylinder respectively.
In the oil piping system of above-mentioned a kind of buckle machine, described oil cylinder comprises piston and oil cylinder is divided into oil suction chamber, oil back chamber by piston, described hydraulic control one-way valve, booster are all communicated with oil suction chamber, described solenoid directional control valve is communicated with oil suction chamber, oil back chamber respectively, and solenoid directional control valve is also communicated with fuel tank.
In the oil piping system of above-mentioned a kind of buckle machine, be also connected with Solenoid ball valve at hydraulic control one-way valve near oil cylinder one end, described Solenoid ball valve is communicated with oil suction chamber, fuel tank respectively.
In the oil piping system of above-mentioned a kind of buckle machine, be connected with sensor at booster near oil suction chamber one end, and sensor, booster, hydraulic control one-way valve, oil suction chamber and Solenoid ball valve are communicated with.
In the oil piping system of above-mentioned a kind of buckle machine, solenoid directional control valve is also connected with the first overflow valve, described first overflow valve is communicated with fuel tank, and solenoid directional control valve, the first overflow valve, oil back chamber three be communicated with.
In the oil piping system of above-mentioned a kind of buckle machine, described oil pump is communicated with fuel tank by line gap filter, and oil pump is communicated with solenoid directional control valve by tubular filter.
In the oil piping system of above-mentioned a kind of buckle machine, the Pressure gauge, the second overflow valve that are interconnected are installed between tubular filter and solenoid directional control valve, described second overflow valve is communicated with fuel tank, and tubular filter, Pressure gauge, the second overflow valve and solenoid directional control valve are communicated with.
In the oil piping system of above-mentioned a kind of buckle machine, fuel tank is also provided with oil ga(u)ge and air filter.
An oil circuit control method for the oil piping system of buckle machine, concrete steps are as follows:
S1: open motor, oil pump, open solenoid directional control valve side oil circuit, controls Solenoid ball valve and is in closed condition, and the fluid now in fuel tank finally enters the oil suction chamber of oil cylinder and to promote piston protruding through oil pump, solenoid directional control valve, hydraulic control one-way valve successively;
S2: drive solenoid directional control valve to get back to meta, control oil pump is in Light Condition, and now each oil circuit is all in packing state, piston keeps stretching out state simultaneously;
S3: open solenoid directional control valve opposite side oil circuit, open Solenoid ball valve, the fluid now in fuel tank finally enters the oil back chamber of oil cylinder through oil pump, solenoid directional control valve successively and promotes piston and inwardly bounce back;
S4: drive solenoid directional control valve to get back to meta, close Solenoid ball valve, motor and oil pump.
The step to oil cylinder supercharging is also comprised between step S1 and step S2:
Open booster, control hydraulic control one-way valve and be in closed condition, the fluid now in fuel tank finally enters the oil suction chamber of oil cylinder successively to increase the pressure to piston through oil pump, solenoid directional control valve, booster.
Compared with prior art, the utility model structure is simple, reasonable in design and easy to operate; Can quick oil feeding, fast oil return, increase work efficiency; Adopting booster, oil piping system pressure can be increased when not changing operation of oil pump pressure, reduce power consumption, the demand that difference withholds pressure can be met, realize better withholding work.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model one preferred embodiment.
In figure, 10, fuel tank; 20, motor; 30, oil pump; 40, oil cylinder; 41, oil suction chamber; 42, oil back chamber; 43, piston; 51, solenoid directional control valve; 52, Solenoid ball valve; 53, hydraulic control one-way valve; 60, booster; 71, sensor; 72, Pressure gauge; 81, line gap filter; 82, tubular filter; 83, air filter; 91, the first overflow valve; 92, the second overflow valve; 100, oil ga(u)ge.
Detailed description of the invention
Be below specific embodiment of the utility model and by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiments.
As shown in Figure 1, the oil piping system of this buckle machine comprises oil pump 30, oil cylinder 40 and the fuel tank 10 for storing fluid, oil pump 30 is arranged on fuel tank 10 inside and is connected with motor 20 on oil pump 30, motor 20 can drive oil pump 30 to be pumped from fuel tank 10 inside by fluid, oil pump 30 and oil cylinder 40 are interconnected by solenoid directional control valve 51, between solenoid directional control valve 51 and oil cylinder 40, be provided with the booster 60 for increasing oil piping system pressure, and booster 60 is communicated with solenoid directional control valve 51, oil cylinder 40 respectively.
In most hydraulic system, be all often select the oil pump 30 of suitable working pressure range value to be used as power source according to pressure required in oil circuit.If in hydraulic system, whole system needs low pressure, and local or a certain branch road are when needing high pressure, can adopt and high-pressure oil pump is set separately to increase oil circuit pressure, but so, can make that equipment increases, cost improves and can increase the complexity of whole hydraulic system, be unfavorable for simple, the high efficiency of hydraulic system.
Now, can need the local of high pressure or a certain branch road arrange a booster 60, booster 60 is in fact a kind of hydraulic amplifier, the local oil circuit of system or certain executive module can be made to obtain hydraulic oil than high many times of oil pump 30 operating pressure, to meet the needs of partial duty mechanism, and system still remains on lower pressure operation, power consumption, minimizing equipment, simplification system so just can be reduced.
Be provided with booster 60 in the utility model, can increase the pressure on oil circuit, namely increase the pressure to oil cylinder 40, thus the buckle press of buckle machine to product is improved, ensure to withhold effect, operating efficiency is high.
Preferably, between solenoid directional control valve 51 with oil cylinder 40, be also provided with the hydraulic control one-way valve 53 in parallel with booster 60, and hydraulic control one-way valve 53 is communicated with solenoid directional control valve 51, oil cylinder 40 respectively.
Solenoid directional control valve 51, hydraulic control one-way valve 53 and oil cylinder 40 are linked to be an oil circuit, hydraulic control one-way valve 53 is in parallel with booster 60, booster 60 has certain opening pressure, and the oil circuit oil pressure at hydraulic control one-way valve 53 place is zero, therefore, fluid pumps from oil pump 30 and enters solenoid directional control valve 51 at the beginning, then directly enter hydraulic control one-way valve 53, then enter oil cylinder 40, realize quick oil feeding, impel buckle machine to carry out snap-fit, increase work efficiency.
When oil pressure reaches the opening pressure of booster 60, booster 60 is started working, and fluid oil pressure after booster 60 out can increase, and also correspondingly improve the pressure of oil cylinder 40 after entering oil cylinder 40, namely the buckle press of buckle machine is also improved.
Hydraulic control one-way valve 53 can prevent fluid reverse flow, and sealing is relatively good, and when connecting control oil, can also realize two-way circulating.Adopt hydraulic control one-way valve 53 to realize quick oil feeding herein, also can prevent fluid reverse flow simultaneously.
Further preferably, oil cylinder 40 comprises piston 43 and oil cylinder 40 is divided into oil suction chamber 41, oil back chamber 42 by piston 43, hydraulic control one-way valve 53, booster 60 are all communicated with oil suction chamber 41, and solenoid directional control valve 51 is communicated with oil suction chamber 41, oil back chamber 42 respectively, and solenoid directional control valve 51 is also communicated with fuel tank 10.
In oil-feed process, fluid first enters oil suction chamber 41 through hydraulic control one-way valve 53, and driven plunger 43 is protruding, when oil pressure reaches the opening pressure of booster 60, fluid enters oil suction chamber 41 through booster 60, strengthens the pressure to piston 43, and now hydraulic control one-way valve 53 is closed.
Solenoid directional control valve 51 in the utility model is preferably three-position four-way electromagnetic directional valve, significantly, solenoid directional control valve 51 is communicated with oil suction chamber 41, oil back chamber 42 respectively, solenoid directional control valve 51 is communicated with fuel tank 10, is that fluid directly flows back to fuel tank 10 through solenoid directional control valve 51 in order to when system oil return.
Further preferably, be also connected with Solenoid ball valve 52 at hydraulic control one-way valve 53 near oil cylinder 40 one end, Solenoid ball valve 52 is communicated with oil suction chamber 41, fuel tank 10 respectively.
The setting of Solenoid ball valve 52 is the quick oil returns in order to realize system, Solenoid ball valve 52 is only opened when oil return, when oil return, fluid directly enters oil back chamber 42 through oil pump 30, solenoid directional control valve 51, and a part of fluid simultaneously in oil suction chamber 41 oppositely can enter Solenoid ball valve 52 and directly flow back to fuel tank 10.
At fluid while oil pump 30, solenoid directional control valve 51 enter oil back chamber 42, some fluid enters hydraulic control one-way valve 53 as control oil, reverse opening hydraulic control one-way valve 53, hydraulic control one-way valve 53 now can realize two-way circulating, therefore, a part of fluid in oil suction chamber 41 can oppositely enter hydraulic control one-way valve 53, then solenoid directional control valve 51 directly flows back to fuel tank 10.Now, the oil return of system divides two-way to carry out simultaneously, realizes quick oil return, impels buckle machine fast fallback.
In addition, due to the effect of booster 60, oil suction chamber 41 pressure is too high, arranges the release that Solenoid ball valve 52 is convenient to oil suction chamber 41.
Preferably, be connected with sensor 71 at booster 60 near oil suction chamber 41 one end, and sensor 71, booster 60, hydraulic control one-way valve 53, oil suction chamber 41 and Solenoid ball valve 52 5 are communicated with.Sensor 71 can detect the oil pressure of oil circuit, is presented at by oil pressure in display screen (not shown), can regulate oil pressure within controlled range simultaneously.
Preferably, solenoid directional control valve 51 is also connected with the first overflow valve 91, first overflow valve 91 and is communicated with fuel tank 10, and solenoid directional control valve 51, first overflow valve 91, oil back chamber 42 three be communicated with.
The setting of the first overflow valve 91, the outlet oil pressure of the solenoid directional control valve 51 when oil return can be regulated, avoid opening booster 60, when outlet oil pressure reaches certain value, part fluid will directly flow back to fuel tank 10 by the first overflow valve 91, and remaining fluid then can enter oil back chamber 42.
Further preferably, oil pump 30 is communicated with fuel tank 10 by line gap filter 81, and oil pump 30 is communicated with solenoid directional control valve 51 by tubular filter 82.
Line gap filter 81, tubular filter 82 are all to carry out filtration to fluid, line gap filter 81 can filter the fluid entering oil pump 30, tubular filter 82 enters the fluid of solenoid directional control valve 51 for filtering, because solenoid directional control valve 51 pairs of working media particles are very sensitive, ensure that the fluid entering solenoid directional control valve 51 is clean, free from admixture through double filtration.
Preferably, Pressure gauge 72, second overflow valve 92 be interconnected is installed between tubular filter 82 and solenoid directional control valve 51, second overflow valve 92 is communicated with fuel tank 10, and tubular filter 82, Pressure gauge 72, second overflow valve 92 and solenoid directional control valve 51 4 are communicated with.
Pressure gauge 72 is for detecting the output pressure of oil pump 30, and the second overflow valve 92 is for regulating the output pressure of oil pump 30, second overflow valve 92 is similar with the operation principle of the first overflow valve 91, when the output pressure of oil pump 30 is higher than operating pressure, part fluid can flow back to fuel tank 10 through the second overflow valve 92, ensures the output pressure of oil pump 30.
Further preferably, fuel tank 10 is also provided with oil ga(u)ge 100 and air filter 83.Oil ga(u)ge 100 can observe oil mass and oil temperature, and operating personnel understand the number of the fluid of fuel tank 10 inside according to the height of oil mass, supplement as required; The operation of height to hydraulic system of oil temperature has a certain impact, and when finding that oil temperature is lower, oil pump 30 can be made to carry out zero load, when oil temperature rises, then carry out withholding work.
Operationally, need to ensure that the air pressure inside and outside fuel tank 10 is consistent, air filter 83 can make the atmospheric pressure in fuel tank 10 and external pressure be consistent, and can also filter simultaneously, the impurity such as dust can not be allowed to enter fuel tank 10 to air.
Additionally provide a kind of oil circuit control method of oil piping system of buckle machine in the present embodiment, concrete steps are as follows:
The first step: open motor 20, oil pump 30, open solenoid directional control valve 51 side oil circuit, control Solenoid ball valve 52 and be in closed condition, the fluid now in fuel tank 10 finally enters the oil suction chamber 41 of oil cylinder 40 and to promote piston 43 protruding through oil pump 30, solenoid directional control valve 51, hydraulic control one-way valve 53 successively;
Now system is in oil-feed state, particularly, fluid finally enters the oil suction chamber 41 of oil cylinder 40 successively through line gap filter 81, oil pump 30, tubular filter 82, solenoid directional control valve 51, hydraulic control one-way valve 53 from fuel tank 10, realize quick oil feeding, impel buckle machine to carry out snap-fit.
Wherein, when the pressure needed for the work of withholding exceeds the pressure limit value of oil pump 30, the step to oil cylinder 40 supercharging is also comprised: open booster 60 between first step step and second step step, control hydraulic control one-way valve 53 and be in closed condition, the fluid now in fuel tank 10 finally enters the oil suction chamber 41 of oil cylinder 40 to increase the pressure to piston 43 through oil pump 30, solenoid directional control valve 51, booster 60 successively;
When oil pressure reaches the opening pressure of booster 60, hydraulic control one-way valve 53 is closed, and fluid only enters oil suction chamber 41 through booster 60, strengthens the pressure to piston 43, thus reaches the pressure needed for the work of withholding.
Second step: drive solenoid directional control valve 51 to get back to meta, control oil pump 30 is in Light Condition, and now each oil circuit is all in packing state, piston 43 keeps stretching out state simultaneously;
3rd step: open solenoid directional control valve 51 opposite side oil circuit, open Solenoid ball valve 52, booster 60 is in closed condition, and the fluid now in fuel tank 10 finally enters the oil back chamber 42 of oil cylinder 40 through oil pump 30, solenoid directional control valve 51 successively and promotes piston 43 and inwardly bounce back;
Now system is in oil return state, a fluid part finally enters the oil back chamber 42 of oil cylinder 40 through oil pump 30, solenoid directional control valve 51, also some fluid enters hydraulic control one-way valve 53 as control oil simultaneously, and then oppositely open hydraulic control one-way valve 53, a fluid part in oil suction chamber 41 oppositely enters hydraulic control one-way valve 53, then flows back to fuel tank 10 by solenoid directional control valve 51.
In addition, Solenoid ball valve 52 is opened, and another part fluid in oil suction chamber 41 oppositely enters Solenoid ball valve 52, directly flows back to fuel tank 10 by Solenoid ball valve 52.Thus.The oil return of system divides two-way to carry out simultaneously, realizes quick oil return, impels buckle machine fast fallback.
4th step: drive solenoid directional control valve 51 to get back to meta, close Solenoid ball valve 52, motor 20 and oil pump 30.Now once the work of withholding completes, and when continuing to carry out withholding work, motor 20 and oil pump 30 can be kept to be in opening.
The utility model structure is simple, easy and simple to handle, and can realize quick oil feeding, oil return fast, and can meet the demand that difference withholds pressure, operating efficiency is high, applied range.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various amendment or supplements or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present utility model or surmount the scope that appended claims defines.

Claims (9)

1. the oil piping system of a buckle machine, it is characterized in that, comprise oil pump, oil cylinder and the fuel tank for storing fluid, described oil pump is arranged on fuel tank internal and is connected with motor on oil pump, described motor can drive oil pump to be pumped from fuel tank internal by fluid, described oil pump and oil cylinder are interconnected by solenoid directional control valve, are provided with the booster for increasing oil piping system pressure between solenoid directional control valve and oil cylinder, and booster is communicated with solenoid directional control valve, oil cylinder respectively.
2. the oil piping system of a kind of buckle machine according to claim 1, is characterized in that, between solenoid directional control valve with oil cylinder, be also provided with the hydraulic control one-way valve in parallel with booster, and hydraulic control one-way valve is communicated with solenoid directional control valve, oil cylinder respectively.
3. the oil piping system of a kind of buckle machine according to claim 2, it is characterized in that, described oil cylinder comprises piston and oil cylinder is divided into oil suction chamber, oil back chamber by piston, described hydraulic control one-way valve, booster are all communicated with oil suction chamber, described solenoid directional control valve is communicated with oil suction chamber, oil back chamber respectively, and solenoid directional control valve is also communicated with fuel tank.
4. the oil piping system of a kind of buckle machine according to claim 3, is characterized in that, is also connected with Solenoid ball valve at hydraulic control one-way valve near oil cylinder one end, and described Solenoid ball valve is communicated with oil suction chamber, fuel tank respectively.
5. the oil piping system of a kind of buckle machine according to claim 4, is characterized in that, is connected with sensor at booster near oil suction chamber one end, and sensor, booster, hydraulic control one-way valve, oil suction chamber and Solenoid ball valve are communicated with.
6. the oil piping system of a kind of buckle machine according to claim 3 or 4 or 5, is characterized in that, solenoid directional control valve is also connected with the first overflow valve, described first overflow valve is communicated with fuel tank, and solenoid directional control valve, the first overflow valve, oil back chamber three be communicated with.
7. the oil piping system of a kind of buckle machine according to claim 1, is characterized in that, described oil pump is communicated with fuel tank by line gap filter, and oil pump is communicated with solenoid directional control valve by tubular filter.
8. the oil piping system of a kind of buckle machine according to claim 7, it is characterized in that, the Pressure gauge, the second overflow valve that are interconnected are installed between tubular filter and solenoid directional control valve, described second overflow valve is communicated with fuel tank, and tubular filter, Pressure gauge, the second overflow valve and solenoid directional control valve are communicated with.
9. the oil piping system of a kind of buckle machine according to claim 1, is characterized in that, fuel tank is also provided with oil ga(u)ge and air filter.
CN201520700199.9U 2015-09-10 2015-09-10 Withhold oil piping system of machine Expired - Fee Related CN205008497U (en)

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Application Number Priority Date Filing Date Title
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CN205008497U true CN205008497U (en) 2016-02-03

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Application Number Title Priority Date Filing Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105170812A (en) * 2015-09-10 2015-12-23 宁波长壁流体动力科技有限公司 Oil way system of crimping machine and oil way control method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105170812A (en) * 2015-09-10 2015-12-23 宁波长壁流体动力科技有限公司 Oil way system of crimping machine and oil way control method thereof

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160203

Termination date: 20160910

CF01 Termination of patent right due to non-payment of annual fee