CN204958841U - Efficient combination formula dust -laden synthetic gas washing dust collector - Google Patents

Efficient combination formula dust -laden synthetic gas washing dust collector Download PDF

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Publication number
CN204958841U
CN204958841U CN201520666094.6U CN201520666094U CN204958841U CN 204958841 U CN204958841 U CN 204958841U CN 201520666094 U CN201520666094 U CN 201520666094U CN 204958841 U CN204958841 U CN 204958841U
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cooling chamber
wash column
water wash
washing
scrubbing
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CN201520666094.6U
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鲍卫娜
赵岐
秦博
宋成凯
戴武军
李耀
唐广军
张涛
潘勇
许广宇
郭宝贵
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Shandong Yanzhou country extension technology engineering Limited by Share Ltd
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Shandong Yancon Guotuo Science & Engineering Co Ltd
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Abstract

The utility model provides an efficient combination formula dust -laden synthetic gas washing dust collector, at first get into below the washing cooling chamber liquid level along the downtake, carry out abundant washing cooling in the waters, the slag is solidified the separation, the thin ash of thick synthetic band of gas part goes out the washing cooling chamber has certain velocity of flow and contained angle requirement through the venturi moist the increasing weight of washing liquid, the thin ash of most droplet entrainment is separated after getting into cyclone, get into the liquid storage pot along the wall, the synthetic gas gets into the water wash column along the gas outlet, spray through tower tray washing cooling chamber, the washing, further separate thin ash in the synthetic gas, completely can satisfy low reaches workshop section demand through water wash column top of the tower exhaust synthetic gas this moment, can not cause the back pipeline, the drag increment that heat exchanger or bed deposition caused. It is simple and convenient to wash simultaneously the group technology operation maintenance, and system's quality of water is good, and equipment cycle of operation is long, and the clearance is simple and convenient.

Description

A kind of built-up type dust-laden synthesis gas washing cleaning apparatus efficiently
Technical field
The invention belongs to fine coal or coal water slurry gasification technical field, relate to a kind of built-up type dust-laden synthesis gas washing cleaning apparatus efficiently.
Background technology
Synthetic gas from vapourizing furnace reaction chamber out time, with certain fine solid particles, be mainly carbon residue and slag, especially coal gasification, ash content is high, granularity is little, if separation can not be washed very well, the band of gas will be synthesized to rear system, thus cause pipeline or tower tray blocking, resistance increases, and affects steady running.Dry method ash disposal+the wet ash removal of current existence, flow process is complicated, and maintenance of the equipment is loaded down with trivial details, and investment, running cost are high; Simple wet ash removal, washing effect is poor, cannot meet high standard requirement.
Summary of the invention
The object of this invention is to provide a kind of simple built-up type dust-laden synthesis gas washing cleaning apparatus efficiently,
For achieving the above object, the technical solution used in the present invention is:
A kind of built-up type dust-laden synthesis gas washing cleaning apparatus efficiently, it is characterized in that: comprise scrubbing-cooling chamber, scrubbing-cooling chamber is connected with Venturi scrubber by gaseous phase outlet pipeline, Venturi scrubber is connected with cyclonic separator, cyclonic separator is connected with water wash column by gaseous phase outlet pipeline, be provided with two-way washing water in water wash column to be respectively: washing water A and washing water B, water wash column top is provided with torch blow-down pipe and rear workshop section outlet pipe by gaseous phase outlet pipeline, scrubbing-cooling chamber, cyclonic separator and water wash column are respectively arranged with the Heisui River outlet line of being discharged in Heisui River, scrubbing-cooling chamber, Venturi scrubber and water wash column are connected to Heisui River recycle pump, Heisui River in water wash column enters scrubbing-cooling chamber and Venturi scrubber circulation respectively by Heisui River recycle pump,
Described scrubbing-cooling chamber installs the position of Heisui River outlet line lower than the position of installing gaseous phase outlet pipeline, the bottom of described cyclonic separator is provided with the Heisui River outlet line of being discharged in Heisui River, and the top of cyclonic separator is provided with gaseous phase outlet pipeline and is connected with the middle part of water wash column.
Described scrubbing-cooling chamber is provided with brokenly bubble structure.
The ingress of described cyclonic separator is provided with baffle plate.
Adopt spray bubble cleaning cooling room-knockdown stage purification technique of Venturi scrubber-cyclonic separator-water wash column.Coal and oxygen react the crude synthesis gas that generates from vapourizing furnace reaction chamber out after, first below scrubbing-cooling chamber liquid level is entered along downtake, sufficient wash cooling is carried out in waters, slag is cured separation, the thin ash of crude synthesis gas band portion goes out scrubbing-cooling chamber has certain flow rate and the angle requirement wetting weightening finish of washings through Venturi, after entering cyclonic separator, the thin ash of most of droplet entrainment is separated, container for storing liquid is entered along wall, synthetic gas enters water wash column along air outlet, spray through tower tray scrubbing-cooling chamber, washing, thin ash in further separating synthetic gas, the synthetic gas dustiness of now being discharged by water wash column tower top can be less than 5mg/Nm 3, can meet downstream section demand completely, the resistance that rear pipeline, interchanger or bed dust stratification can not be caused to cause increases.This washing combination process running maintenance is easy simultaneously, and system water quality is good, and the equipment cycle of operation is long, clears up easy.
Accompanying drawing explanation
Fig. 1 is schematic flow sheet of the present invention
In accompanying drawing
1, scrubbing-cooling chamber; 2, Venturi scrubber; 3, cyclonic separator; 4, water wash column; 5, Heisui River recycle pump; 10, washing water A; 11, washing water B.
Embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described:
Synthetic gas from vapourizing furnace reaction chamber out time carry a large amount of slags and thin ash secretly, the present invention carries out classification washing, purifying by adopting multiple washing device to synthetic gas, well achieve gas solid separation, it is for subsequent use that qualified synthetic gas enters next workshop section, and slag is effectively separated respectively by other corollary apparatus with thin ash again.The present invention combines washing process as shown in Figure 1, comprising: scrubbing-cooling chamber 1; Venturi scrubber 2; Cyclonic separator 3; Water wash column 4; Heisui River recycle pump 5.First synthetic gas enters scrubbing-cooling chamber 1, then cyclonic separator 3 is entered along gaseous phase outlet pipeline 6 through Venturi 2, enter in the middle part of water wash column 4 along cyclonic separator top gas phase export pipeline 8 again, workshop section after delivering to from top gas phase pipeline 9 after 10,11 two-way washing water washings.Heisui River, water wash column middle and upper part enters scrubbing-cooling chamber 1 and Venturi scrubber 2 recycle respectively by Heisui River recycle pump 5.
Concrete technology step is as follows: the High Temperature High Pressure crude synthesis gas that vapourizing furnace reaction chamber generates and slag and carbon residue enter below scrubbing-cooling chamber 1 liquid level through downtake, Heisui River, water wash column 4 middle and upper part sprays through Heisui River recycle pump 5 and enters scrubbing-cooling chamber 1 with synthetic gas, synthetic gas 1 to cool fully in washing chamber, slag is stayed bottom scrubbing-cooling chamber 1 by Quench fragmentation, constantly discharges vapourizing furnace by lock hopper equipment; High-temperature synthesis gas is cooled to about 230 DEG C in waters, in order to avoid synthetic gas from waters out time a large amount of bubbling band water-band ash, wash cooling indoor 1 are designed with 3-5 layer and break bubble structure.In scrubbing-cooling chamber 1, crude synthesis gas well achieves preliminary grey be effectively separated thin with slag and part.Then synthetic gas enters Venturi scrubbing water cooler 2 along scrubbing-cooling chamber 1 upper gaseous phase export pipeline 6, circulating-pump outlet another Heisui River, road 14 in Heisui River enters the water distributor be embedded in Venturi 2 by flow control valve, forming an angle with gas flow is sprayed onto in synthetic gas, its speed, higher than 8m/s, forms water smoke.Water smoke and high speed synthetic gas meet, drop after atomization and between drop, sharp impacts between the soot particle carried secretly in drop and synthetic gas, soot particle is humidified, and grown up, strengthen and gaseous mass gap, synthetic gas after humidification weightening finish 7 enters cyclonic separator 3 by the road, cyclonic separator 3 import is provided with baffle plate, synthetic gas is made to rotate into cyclonic separator 3 along certain angle, first rotate downwards at cyclonic separator 3 top synthetic gas, after utilizing centrifugal force and the drop separation of growing up, synthetic gas is upwards discharged by gaseous phase outlet pipeline 8 from central rotation again, drop enters bottom container for storing liquid along wall through downtake, in synthetic gas about 80% thin ash thus be able to effective separation.Enter in the middle part of water wash column 4 from cyclonic separator 3 synthetic gas out along pipeline 8 wash further, cool, ash disposal.Water wash column 4 is tray structures, which floor is bubble-cap above, which floor is solid valve arrangement below, tower tray is respectively equipped with the high temperature buck of high temperature shift phlegma and the native system recycle returned from rear workshop section as wash spray water, synthetic gas entrance is more than water wash column liquid level, after spray water wash cooling on tower tray, discharged by water wash column 4 top gas phase pipeline 9, now synthetic gas completes workshop section's use after the rough purification of gasification workshop section is sent into, and in synthetic gas, thin ash content generally can be controlled within 5mg/m3.Vapourizing furnace scrubbing-cooling chamber 1, cyclonic separator 3, Jun You Heisui River, water wash column 4 bottom outlet line simultaneously, by the discharge that constantly circulates, washing process is sent into rear flash distillation plant because of the Heisui River removing thin ash formation process further, thus concentrate Heisui River, recovery heat, final solid-liquid separation, grey water circulation use.
Embodiment recited above is only be described the preferred embodiment of the present invention; not design of the present invention and protection domain are limited; under the prerequisite not departing from design concept of the present invention; the various modification that in this area, common engineering technical personnel make technical scheme of the present invention and improvement, all should fall into protection scope of the present invention.

Claims (4)

1. an efficient built-up type dust-laden synthesis gas washing cleaning apparatus, it is characterized in that: comprise scrubbing-cooling chamber (1), scrubbing-cooling chamber (1) is connected with Venturi scrubber (2) by gaseous phase outlet pipeline, Venturi scrubber (2) is connected with cyclonic separator (3), cyclonic separator (3) is connected with water wash column (4) by gaseous phase outlet pipeline, be provided with two-way washing water in water wash column (4) to be respectively: washing water A (10) and washing water B (11), water wash column (4) top is provided with torch blow-down pipe and rear workshop section outlet pipe by gaseous phase outlet pipeline, scrubbing-cooling chamber (1), cyclonic separator (3) and water wash column (4) are respectively arranged with the Heisui River outlet line of being discharged in Heisui River, scrubbing-cooling chamber (1), Venturi scrubber (2) and water wash column (4) are connected to Heisui River recycle pump (5), Heisui River in water wash column (4) enters scrubbing-cooling chamber (1) and Venturi scrubber (2) circulation respectively by Heisui River recycle pump (5).
2. one according to claim 1 efficient built-up type dust-laden synthesis gas washing cleaning apparatus, it is characterized in that: described scrubbing-cooling chamber (1) installs the position of Heisui River outlet line lower than the position of installing gaseous phase outlet pipeline, the bottom of described cyclonic separator (3) is provided with the Heisui River outlet line of being discharged in Heisui River, and the top of cyclonic separator (3) is provided with gaseous phase outlet pipeline and is connected with the middle part of water wash column (4).
3. one according to claim 1 efficient built-up type dust-laden synthesis gas washing cleaning apparatus, is characterized in that: described scrubbing-cooling chamber (1) is provided with brokenly bubble structure.
4. one according to claim 1 efficient built-up type dust-laden synthesis gas washing cleaning apparatus, is characterized in that: the ingress of described cyclonic separator (3) is provided with baffle plate.
CN201520666094.6U 2015-08-31 2015-08-31 Efficient combination formula dust -laden synthetic gas washing dust collector Active CN204958841U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105062574A (en) * 2015-08-31 2015-11-18 山东兖矿国拓科技工程有限公司 Efficient combined dusty syngas washing dust removal device and method thereof
CN106398779A (en) * 2016-10-26 2017-02-15 航天长征化学工程股份有限公司 Synthetic gas washing, dedusting and dewatering system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105062574A (en) * 2015-08-31 2015-11-18 山东兖矿国拓科技工程有限公司 Efficient combined dusty syngas washing dust removal device and method thereof
CN106398779A (en) * 2016-10-26 2017-02-15 航天长征化学工程股份有限公司 Synthetic gas washing, dedusting and dewatering system

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CP01 Change in the name or title of a patent holder

Address after: Zaozhuang City, Shandong province 277500 wood and stone town Tengzhou City

Patentee after: Shandong Yanzhou country extension technology engineering Limited by Share Ltd

Address before: Zaozhuang City, Shandong province 277500 wood and stone town Tengzhou City

Patentee before: Shandong Yancon Guotuo Science & Engineering Co., Ltd.

CP01 Change in the name or title of a patent holder