CN204934299U - Continuous drawing device and sheet metal nut pressing product manufacturing equipment - Google Patents
Continuous drawing device and sheet metal nut pressing product manufacturing equipment Download PDFInfo
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- CN204934299U CN204934299U CN201520749090.4U CN201520749090U CN204934299U CN 204934299 U CN204934299 U CN 204934299U CN 201520749090 U CN201520749090 U CN 201520749090U CN 204934299 U CN204934299 U CN 204934299U
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Abstract
The utility model provides a kind of continuous drawing device and sheet metal nut pressing product manufacturing equipment.Wherein, continuous drawing device comprise be positioned at die mechanism above transport path, be positioned at the die mechanism below transport path and drive Liang Ge mechanism simultaneously near or simultaneously away from blank, the first driving mechanism.Die mechanism is disposed with along transport path a plurality of external diameter successively decreases, the drift of increasing lengths, position corresponding with a plurality of drift on die mechanism is respectively arranged with internal diameter and is highly all greater than the groove of drift external diameter, when die mechanism and die mechanism are simultaneously near blank, drift by blank punching press in groove; Sheet metal nut pressing product manufacturing equipment has coiled material cutter sweep, conveying device, continuous drawing device, jumping-up apparatus for leveling, hole punched device and control device.
Description
Technical field
The utility model belongs to sheet metal nut preparation field, is specifically related to a kind of continuous drawing device, sheet metal nut pressing product manufacturing equipment and manufacture method.
Background technology
In integrated sheet metal nut, its thin plate part and nut portions one-body molded, the intermediate location of thin plate and nut does not have solder joint, seamlessly transits, can use position better and other parts of automobile match.At present, integrated sheet metal nut just progressively replaces traditional securing member, for engine, gearbox, chassis sprung parts in automobile, and fixing of the key components and parts such as longeron and door lock.
The conventional method preparing one-body molded sheet metal nut is as follows: (1) plate cutting, becomes the square piece of certain size by plate cutting; (2) drawing, is placed in square piece between drift and die, after drift undershoot, square piece occurs lower convex structure, and square piece, after the drift and die stretching of different size, obtains the sheet metal nut embryo middleware of lower end closed; (3) punching, obtains sheet metal nut embryo; (4) cut, thin plate part is cut into given shape according to the rules; (5) tapping, adopts tapping machine to carry out tapping to nut embryo, forms internal thread, obtain sheet metal nut; (6) zinc-plated, to sheet metal nut carry out zinc-plated after, obtain the final finished of sheet metal nut.
In the preparation method of above-mentioned sheet metal nut, drawing is most important preparation process, and sheet material needs after stretching for several times, and the nominal dimension of nut portions and wall thickness just can reach requirement.In prior art, to the several drawing step that sheet material carries out, complete on different cold extrusion devices respectively, such as, after completing first step drawing, need the middleware obtained to be placed on second cold extrusion device to carry out second time drawing, by that analogy, until in the end a cold extrusion device completes last stretching.
Because per pass drawing sequence all carries out on independent cold extrusion device, therefore carried out the preparation of sheet metal nut middleware by this kind of drawing mode, not only the floor space of high, the consuming time length of cost, process equipment is large; Simultaneously in this kind of method, the machining deviation of every platform cold extrusion device is different, along with the carrying out of process, deviation builds up in blank, easily cause deep-drawn parts wall unevenness even, after follow-up tapping technique, the deviation of screw thread is large, causes sheet metal nut not to be suitable for the high occasion of accuracy of thread requirement.And, be very difficult because the machining deviation controlling every platform cold extrusion device is identical, therefore, utilize the method for prior art to be difficult to improve further the Wall thickness uniformity of deep-drawn parts.
Utility model content
The utility model, for solving the problem and carrying out, by providing the Preparation equipment of a kind of continuous drawing device and sheet metal nut pressing product, realizes the continuous drawing of sheet metal nut.In order to achieve the above object, the utility model have employed following technical scheme:
< structure 1>
The utility model provides a kind of continuous drawing device, for carrying the blank of the sheet metal nut of coming to carry out continuous drawing along transport path, forms drawing product, there is such feature, comprise: die mechanism, be arranged on the top of transport path, for carrying out continuous punching drawing to blank; Die mechanism, is arranged on the below of transport path, corresponding with die mechanism; And first driving mechanism, be connected with die mechanism and die mechanism, for drive die mechanism and die mechanism simultaneously near or simultaneously away from blank.Wherein, die mechanism is disposed with along transport path a plurality of external diameter successively decreases, the drift of increasing lengths; position corresponding with a plurality of drift on die mechanism is respectively arranged with internal diameter and is highly all greater than the groove of drift external diameter; when die mechanism and die mechanism are simultaneously near blank, drift by blank punching press in groove.
A kind of continuous drawing device that the utility model provides, can also have such feature: the number of drift is at least three, the number of groove at least equals the number of drift.
A kind of continuous drawing device that the utility model provides, can also have such feature: last drift is pierce punch, remaining drift is drawing formed punch.
A kind of continuous drawing device that the utility model provides, can also have such feature: the internal diameter 3 ~ 5mm larger than the external diameter of the drift corresponded of groove.
< structure 2>
Further, the utility model additionally provides a kind of sheet metal nut pressing product manufacturing equipment, and have such feature, comprising: coiled material cutter sweep, the coiled material for being transported by epigyny device cuts into the blank of certain size; Conveying device, for carrying blank along transport path; Continuous drawing device, is positioned at the upstream of conveying device, for carrying out continuous drawing to the blank coming from coiled material cutting part, forms drawing product; Jumping-up apparatus for leveling, is positioned at the downstream of continuous drawing device, for carrying out jumping-up and leveling to drawing product, forms jumping-up product; Hole punched device, is positioned at the downstream of jumping-up apparatus for leveling, for carrying out punching to jumping-up product, forms pressing product; And control device, for controlling the operation of coiled material cutter sweep, conveying device, continuous drawing device, upsetting apparatus and hole punched device.Wherein, continuous drawing device is foregoing continuous drawing device.
The sheet metal nut pressing product manufacturing equipment that the utility model provides, such feature can also be had: jumping-up apparatus for leveling comprise screed and with this screed jumping-up groove accordingly, the little 5 ~ 10mm of height of the groove of the continuous drawing device that the aspect ratio of jumping-up groove is adjacent with it.Meanwhile, position corresponding with the opening portion of drawing product on screed is provided with C angle angle cutting tool, for carrying out C angle chamfering when screed carries out jumping-up and leveling to drawing product to described opening portion.
The sheet metal nut pressing product manufacturing equipment that the utility model provides, can also have such feature: conveying device comprises the supporting mechanism for supporting blank; Second driving mechanism, comprises servomotor, moves forward on supporting mechanism for the mode driving blank to successively decrease with cyclical velocity, and the drawing product promoted above and jumping-up product move forward in the same fashion.
The effect of utility model and effect
The continuous drawing device provided according to the utility model and sheet metal nut pressing product manufacturing equipment, successively decrease because die mechanism is disposed with a plurality of external diameter along transport path, the drift of increasing lengths, in die mechanism, the position corresponding with a plurality of drift is respectively arranged with internal diameter and is highly all greater than the groove of drift external diameter simultaneously, for holding the deep-drawn parts of sheet metal nut and carrying out moulding to it, drifts all when die mechanism is moved downward can carry out extruding drawing to the sheet metal nut blank of the different conditions on transport path simultaneously, sheet metal nut blank is in the process along transport path onwards transmission, extruded by the drift of different size gradually, form drawing product, solve in prior art and need multiple stage cold extrusion device to work simultaneously, cause the problem that part processing cost is high.
Simultaneously, because multiple drift is arranged on same mechanism, carry out the operation of extruding drawing simultaneously, make the machining deviation of each step in whole drawing process can be controlled in identical scope, the wall thickness being conducive to improving sheet metal nut deep-drawn parts all with spend, and then the precision of raising screw thread.
Accompanying drawing explanation
Fig. 1 is the perspective view of the sheet metal nut pressing product manufacturing equipment involved by the utility model embodiment;
Fig. 2 (a) is the top view of the conveying device in the sheet metal nut pressing product manufacturing equipment involved by the utility model embodiment; The side view of Fig. 2 (b) conveying device;
Fig. 3 is the structural representation of the jumping-up apparatus for leveling in the sheet metal nut pressing product manufacturing equipment involved by the utility model embodiment;
Fig. 4 is the preparation flow schematic diagram of the sheet metal nut pressing product involved by the utility model embodiment;
Fig. 5 is the change schematic diagram of sheet metal nut pressing product in preparation process involved by the utility model embodiment.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described
The perspective view of the sheet metal nut pressing product manufacturing equipment of Fig. 1 involved by the utility model embodiment.
As shown in Figure 1, sheet metal nut pressing product manufacturing equipment 100 comprises the control device do not shown in coiled material cutter sweep 1, conveying device 2, continuous drawing device 3, jumping-up apparatus for leveling 4, hole punched device 5 and figure.
Coiled material cutter sweep 1 cuts into the blank of certain size for the coiled material transported by epigyny device; Conveying device 2 is for carrying blank along transport path; Continuous drawing device 3, for carrying out continuous drawing to blank, forms drawing product; Jumping-up apparatus for leveling 4, for carrying out jumping-up and leveling to drawing product, forms jumping-up product; Hole punched device 5, for carrying out punching to jumping-up product, forms pressing product; Control device is for controlling the normal operation of several device above.
The patent document " coiled material cutter sweep (patent No.: CN104190778A) " that structure and the inventor of coiled material cutter sweep 1 apply in the early time is identical, and concrete structure can see the open file of this patent application.
Fig. 2 (a) is the top view of the conveying device in the sheet metal nut pressing product manufacturing equipment involved by the utility model embodiment; The side view of Fig. 2 (b) conveying device.
As depicted in figs. 1 and 2, conveying device runs through whole sheet metal nut pressing product manufacturing equipment, blank is flowed to successively conveying device 2, continuous drawing device 3, jumping-up apparatus for leveling 4, hole punched device 5 form pressing product, be then transferred to pressing product accommodation device.Conveying device 2 comprises the second driving mechanism do not shown in supporting mechanism 21 and figure.Supporting mechanism 21 for supporting blank 10 and being in the product of various state, the first drawing product 20, second drawing product 30 as shown in Fig. 2 (a), the 3rd drawing product 40, the 4th drawing product 50; Second driving mechanism is servo-drive system, moves forward on supporting mechanism for the mode driving blank to successively decrease with cyclical velocity, and the product the same manner promoted before it moves forward.
Supporting mechanism 21 comprises the first baffle plate 211 and second baffle 212, two pieces of baffle plates lay respectively at the both sides that blank parallels with transport path, and relative inwall is provided with groove, for two limits that the product holding blank and be in various state parallels with transport path.First drawing product 20, second drawing product 30, the 3rd drawing product 40 and the 4th drawing product 50 are end to end, under the driving of the second driving mechanism, along groove forward slip.
As shown in Figure 1, continuous drawing device 3 comprises the first driving mechanism do not shown in die mechanism 31, die mechanism 32 and figure.Die mechanism 31 is arranged on the top of conveying device 2, for carrying out continuous punching drawing to blank; Die mechanism 32 is arranged on the below of conveying device, and die mechanism 31 is corresponding; First driving mechanism, is also servo-drive system, is connected respectively with die mechanism 31 and die mechanism 32, for drive die mechanism and die mechanism simultaneously near or simultaneously away from blank.
Die mechanism 31 is disposed with along transport path five external diameters successively decrease, the first drift 311, second drift 312 of increasing lengths, the 3rd drift 313, the 4th drift 314 and the 5th drift 315; wherein; first drift 311 is drawing formed punch to the 4th drift 314, and the 5th drift 315 is pierce punch.Five drifts can under the drive of die mechanism simultaneously near or away from conveying device 2.
Position corresponding with five drifts on die mechanism 32 is respectively arranged with the first groove 321, second groove 322, the 3rd groove 323, the 4th groove 324 and the 5th groove 325, each groove 3 ~ 5mm all larger than the external diameter of the drift corresponded.
Fig. 3 is the structural representation of the jumping-up apparatus for leveling in the sheet metal nut pressing product manufacturing equipment involved by the utility model embodiment.
As shown in figures 1 and 3, jumping-up apparatus for leveling 4 is positioned at the downstream of continuous drawing device 3, comprise screed 41 and with this screed jumping-up groove 42 accordingly.Screed 41 is positioned at the top of the 4th drawing product 50, and the position corresponding with the opening portion of the 4th drawing product 50, bottom is provided with C angle angle cutting tool; The below of jumping-up groove 42 the 4th drawing product 50, the little 5 ~ 10mm of height of last groove of the continuous drawing device 3 that the aspect ratio of this jumping-up groove is adjacent with it.
When screed 41 and jumping-up groove 42 move near the 4th drawing product 50 simultaneously, screed 41 produces pinch shock to the 4th drawing product 50, the planar section of the 4th drawing product 50 is flattened, and it is squeezed in jumping-up groove 42 by deep-drawn parts, complete jumping-up operation.Meanwhile, C angle chamfering is carried out in the opening portion of C angle angle cutting tool to the 4th drawing product 50.
As shown in Figure 1, hole punched device 5 is provided with a pierce punch, this pierce punch and screed 41 are arranged in same mechanism, and screed 41 simultaneously near or away from conveying device.When jumping-up product moves to the position corresponding with drift, pierce punch carries out punch operation again, forms pressing product.
Fig. 4 is the preparation flow schematic diagram of the sheet metal nut pressing product involved by this utility model embodiment; The change schematic diagram of the sheet metal nut pressing product of Fig. 5 involved by the utility model in preparation process.
As shown in Figure 4 and Figure 5, the preparation flow of sheet metal nut pressing product comprises the following steps:
Step 1 (S-1), the coiled material that epigyny device transports by coiled material cutter sweep cuts into the blank 10 of certain size;
Step 2 (S-2), the second driving mechanism in conveying device 2 drives blank 10 to move along the groove in supporting mechanism 21 with first drift 311 of the mode of decrease of speed to die mechanism 31, when the center of blank 10 and the first drift 311 contact, the translational speed of blank 10 is zero;
Step 3 (S-3), first driving mechanism drives die mechanism 31 and die mechanism 32 simultaneously near blank 10, first time punching press drawing is carried out to blank, form the first drawing product 20, away from the first drawing product 20 while that die mechanism 31 and die mechanism 32 being under the driving of the first driving mechanism afterwards;
Step 4 (S-4), first drawing product 20 moves with second drift 312 of the mode of decrease of speed along groove to die mechanism 31 equally under the promotion of blank 10, when the center of the first drawing product 20 and the second drift 312 contact, the translational speed of the first drawing product 20 is zero;
Step 5 (S-5), first driving mechanism drives die mechanism 31 and die mechanism 32 simultaneously near blank 10 again, while the first drift 311 carries out first time punching press drawing to new blank 10, second drift 312 carries out second time punching press drawing to the first drawing product 20, form the second drawing product 30, away from the second drawing product 30 while that die mechanism 31 and die mechanism 32 being under the driving of the first driving mechanism afterwards;
Step 6 (S-6), the second drawing product 30 continues to move forward under the promotion of new the first drawing product 20 formed, and is carried out third time, the 4th time, the 5th time punching press drawing successively, forms the 5th final drawing product 60;
Step 7 (S-7), jumping-up apparatus for leveling carries out jumping-up and leveling to the 5th drawing product 60, forms jumping-up product 70;
Step 8 (S-8), hole punched device carries out punching to jumping-up product 70, forms pressing product 80.
As shown in Figure 5, blank 10 is in square, and in follow-up continuous drawing process, because blank is subject to the punching press of drift, the length of side of all drawing products no longer linearly, but is slight arc shape.
From the first drawing product 20 to final drawing product, that is, the 5th drawing product 60, deep-drawn parts gradually elongated, attenuate.Because the 5th drift is pierce punch, therefore, while the deep-drawn parts of the 5th drawing product 60 is extended, also got through bottom it.The thick product 70 of upsetting is compared to the 5th drawing product 60, and the wall of deep-drawn parts is long to be reduced, and the diameter of bottom through hole also reduces due to the thick effect of upsetting simultaneously, needs again to carry out punching, forms final pressing product 80.
In the present embodiment, the drift number in die mechanism is set to 5, and blank, through five road continuous drawings, forms drawing product.In fact the number of drift is not limited to 5, can set the number of drift according to actual needs.
The effect of embodiment and effect
The continuous drawing device provided according to the present embodiment and sheet metal nut pressing product manufacturing equipment, successively decrease because die mechanism is disposed with a plurality of external diameter along transport path, the drift of increasing lengths, in die mechanism, the position corresponding with a plurality of drift is respectively arranged with internal diameter and is highly all greater than the groove of drift external diameter simultaneously, for holding the deep-drawn parts of sheet metal nut and carrying out moulding to it, drifts all when die mechanism is moved downward can carry out extruding drawing to the sheet metal nut blank of the different conditions on transport path simultaneously, sheet metal nut blank is in the process along transport path onwards transmission, extruded by the drift of different size gradually, form drawing product, solve in prior art and need multiple stage cold extrusion device to work simultaneously, cause the problem that part processing cost is high.
Simultaneously, because multiple drift is arranged on same mechanism, carry out the operation of extruding drawing simultaneously, make the machining deviation of each step in whole drawing process can be controlled in identical scope, the wall thickness being conducive to improving sheet metal nut deep-drawn parts all with spend, and then the precision of raising screw thread.
In the above-described embodiments, the groove on the drift of die mechanism and die mechanism is one to one.As continuous drawing device of the present utility model and sheet metal nut pressing product manufacturing equipment, the moulding effect of groove can also be made full use of, namely, the number of groove is greater than the number of drift, as drift is set to 3, and groove is set to 5, the form of still successively decreasing in increasing lengths, internal diameter.In the latter two steps of continuous drawing process, the drawing product that last procedure only need be formed by die mechanism is depressed in corresponding groove.
The utility model is not limited to the scope of detailed description of the invention; to those skilled in the art; as long as various change to limit and in the spirit and scope of the present utility model determined in described claim; these changes are apparent, and all innovation and creation utilizing the utility model to conceive are all at the row of protection.
Claims (8)
1. a continuous drawing device, for carrying along transport path the blank of the sheet metal nut of coming to carry out continuous drawing, forming drawing product, it is characterized in that, comprising:
Die mechanism, is arranged on the top of described transport path, for carrying out continuous punching drawing to described blank;
Die mechanism, is arranged on the below of described transport path, corresponding with described die mechanism; And
First driving mechanism, is connected with described die mechanism and described die mechanism, for drive described die mechanism and described die mechanism simultaneously near or simultaneously away from described blank,
Wherein, described die mechanism is disposed with along described transport path a plurality of external diameter successively decreases, the drift of increasing lengths; position corresponding with a plurality of described drift on described die mechanism is respectively arranged with internal diameter and is highly all greater than the groove of described drift external diameter
When described die mechanism and described die mechanism are simultaneously near described blank, described drift is by described blank punching press to described groove.
2. continuous drawing device according to claim 1, is characterized in that:
Wherein, the number of described drift is at least three, and the number of described groove at least equals the number of described drift.
3. continuous drawing device according to claim 2, is characterized in that:
Wherein, drift described in last is pierce punch, and drift described in remaining is drawing formed punch.
4. continuous drawing device according to claim 1, is characterized in that:
Wherein, the internal diameter of described groove 3 ~ 5mm larger than the external diameter of the described drift corresponded.
5. a sheet metal nut pressing product manufacturing equipment, is characterized in that, has:
Coiled material cutter sweep, the coiled material for being transported by epigyny device cuts into the blank of certain size;
Conveying device, for carrying described blank along transport path;
Continuous drawing device, is positioned at the upstream of described conveying device, for carrying out continuous drawing to the described blank coming from described coiled material cutting part, forms drawing product;
Jumping-up apparatus for leveling, is positioned at the downstream of described continuous drawing device, for carrying out jumping-up and leveling to described drawing product, forms jumping-up product;
Hole punched device, is positioned at the downstream of described jumping-up apparatus for leveling, for carrying out punching to described jumping-up product, forms pressing product; And
Control device, for controlling the operation of described coiled material cutter sweep, described conveying device, described continuous drawing device, described upsetting apparatus and described hole punched device,
Wherein, described continuous drawing device is the continuous drawing device described in Claims 1 to 4 any one.
6. sheet metal nut pressing product manufacturing equipment according to claim 5, is characterized in that:
Wherein, described jumping-up apparatus for leveling comprise screed and with this screed jumping-up groove accordingly,
Little 5 ~ the 10mm of height of the groove of the described continuous drawing device that the aspect ratio of described jumping-up groove is adjacent with it.
7. sheet metal nut pressing product manufacturing equipment according to claim 6, is characterized in that:
Wherein, position corresponding with the opening portion of described drawing product on described screed is provided with C angle angle cutting tool, for carrying out C angle chamfering when described screed carries out jumping-up and leveling to described drawing product to described opening portion.
8. sheet metal nut pressing product manufacturing equipment according to claim 5, is characterized in that:
Wherein, described conveying device comprises:
Supporting mechanism, for supporting described blank;
Second driving mechanism, comprises servomotor, and the mode of successively decreasing with cyclical velocity for driving described blank moves forward on described supporting mechanism, and the described drawing product promoted above and described jumping-up product move forward in the same fashion.
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CN201520749090.4U CN204934299U (en) | 2015-09-25 | 2015-09-25 | Continuous drawing device and sheet metal nut pressing product manufacturing equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105107919A (en) * | 2015-09-25 | 2015-12-02 | 上海永太汽车零部件厂 | Continuous drawing device and sheet nut stamped part manufacturing device and method |
CN107812836A (en) * | 2017-12-04 | 2018-03-20 | 丰顺明音电子有限公司 | A kind of audio amplifier frame continuous stamping die and technique |
-
2015
- 2015-09-25 CN CN201520749090.4U patent/CN204934299U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105107919A (en) * | 2015-09-25 | 2015-12-02 | 上海永太汽车零部件厂 | Continuous drawing device and sheet nut stamped part manufacturing device and method |
CN105107919B (en) * | 2015-09-25 | 2017-06-16 | 上海永太汽车零部件厂 | Continuous drawing device, sheet metal nut pressing product manufacturing equipment and manufacture method |
CN107812836A (en) * | 2017-12-04 | 2018-03-20 | 丰顺明音电子有限公司 | A kind of audio amplifier frame continuous stamping die and technique |
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Address after: 202156 Beixin Highway 418, Chongming District, Shanghai Patentee after: Shanghai Yongtai Automobile Parts Co., Ltd. Address before: 202156 Beixin Highway 418, Chongming County, Shanghai Patentee before: Shanghai Yongtai Automotive Component Factory |