CN204934056U - LED lamp tube detects machine - Google Patents
LED lamp tube detects machine Download PDFInfo
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- CN204934056U CN204934056U CN201520755891.1U CN201520755891U CN204934056U CN 204934056 U CN204934056 U CN 204934056U CN 201520755891 U CN201520755891 U CN 201520755891U CN 204934056 U CN204934056 U CN 204934056U
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- led lamp
- lamp tube
- feed bin
- feed
- detects machine
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Abstract
The utility model relates to a kind of LED lamp tube and detects machine, comprise frame, the detection power supply be arranged in frame, feeding device, material collecting device and the track that is arranged between feeding device and material collecting device, one end of feeding device is provided with pre-discharging manipulator, the top of track is arranged at intervals with CCD camera, marking device in the horizontal direction, the side of track is provided with feeding shifting mechanical arm, opposite side is provided with discharging shifting mechanical arm, detects power supply and is connected with feeding shifting mechanical arm.The utility model structure is simple, easy to operate, just can, to product conducting, avoid product long for conduction time at product by during appointed area, adopt high-end intelligent CCD camera, identify that feed feed bin and rewinding feed bin once all can put into two layered material caskets, realize Large Copacity to reduce feed and replacement frequency accurately fast, reduce labour intensity, the lifting of material casket uses stepper motor module, and realize accurate quick position, reliability is high, enhance productivity, save cost of labor.
Description
Technical field
The utility model relates to a kind of LED lamp tube checkout equipment, particularly relates to a kind of LED lamp tube and detects machine.
Background technology
LED lamp tube adopts light emitting diode as light source, has the features such as light efficiency is high, energy-conservation, long service life, environmental protection, replaces traditional fluorescent tube rapidly, is widely used in the room lightings such as office building, market, school, factory.LED lamp tube, before putting goods on the market, in order to ensure its outgoing, needs to detect LED lamp tube, detect qualified after pack.Existing LED lamp tube assay device structures is numerous and diverse, expensive and detection efficiency low, cannot meet the requirement of actual production.
Utility model content
The utility model overcomes the deficiencies in the prior art, provides the LED lamp tube that a kind of structure is simple, efficiency is high to detect machine.
For achieving the above object, the technical solution adopted in the utility model is: a kind of LED lamp tube detects machine, comprise frame, be arranged on the detection power supply in described frame, feeding device, material collecting device and the track be arranged between described feeding device and material collecting device, one end of described feeding device is provided with pre-discharging manipulator, the top of described track is arranged at intervals with CCD camera in the horizontal direction, marking device, the side of described track is provided with feeding shifting mechanical arm, opposite side is provided with discharging shifting mechanical arm, described detection power supply is connected with described feeding shifting mechanical arm.
In the utility model preferred embodiment, LED lamp tube detection machine comprises the switching cylinder that described material collecting device comprises rewinding feed bin, connects described rewinding feed bin further, and described rewinding feed bin comprises the qualified feed bin and defective feed bin that link into an integrated entity.
In the utility model preferred embodiment, LED lamp tube detects machine and comprises further in described qualified feed bin and defective feed bin and be provided with at least one rewinding material casket, and described rewinding material casket is connected with rewinding stepper motor module.
In the utility model preferred embodiment, LED lamp tube detection machine comprises the first rail, the second rail that described track comprises two relative spacings settings further, and described second rail comprises insulation rail and conductor rail, and described conductor rail is connected with described detection power supply.
In the utility model preferred embodiment, LED lamp tube detection machine comprises the mark assembly that described marking device comprises mark manipulator, is connected with described mark manipulator further, the shelf that described mark machinery hand comprises level board, the vertical plate be connected with described level board and is connected with described vertical plate, the mark pen that described mark assembly comprises mark cylinder, is connected with described mark cylinder.
In the utility model preferred embodiment, LED lamp tube detects machine and comprises that described feeding device comprises feed feed bin, at least one the feed material casket be located in described feed feed bin further, and described feed material casket is connected with feed stepper motor module.
In the utility model preferred embodiment, LED lamp tube detects machine and comprises described pre-discharging machinery hand further and comprise and [shape plate, be arranged on that described [the promotion cylinder on shape plate, described [two free ends of shape plate are all fixed on described feed feed bin.
In the utility model preferred embodiment, LED lamp tube detects that machine comprises that described feeding shifting mechanical arm comprises the first servomotor further, the first screw component be connected with described first servomotor, and the first pedestal of being connected of described first screw component and interval are arranged on two the first Pneumatic clamping jaw groups on described first pedestal.
In the utility model preferred embodiment, LED lamp tube detection machine comprises two the second Pneumatic clamping jaws that described discharging shifting mechanical arm comprises the second servomotor, the second screw component be connected with described second servomotor, the second pedestal be connected with described second screw component and is arranged on the second pedestal further.
In the utility model preferred embodiment, LED lamp tube detection machine comprises the monitor station that described frame comprises upper spider, lower bearing bracket and is arranged between described upper spider and lower bearing bracket further, described upper spider is provided with touch-screen and signal lamp, described lower bearing bracket is provided with three linked piece and action button.
The utility model solves the defect existed in background technology, the utility model structure is simple, easy to operate, control fast accurate, and in track, be provided with insulation and conduction two parts, just can to product conducting when product passes through appointed area, avoid product long for conduction time, guarantee Detection job, adopt high-end intelligent CCD camera, identify accurately fast, feed feed bin and rewinding feed bin once all can put into two layered material caskets, realize Large Copacity to reduce feed and replacement frequency, reduce labour intensity, the lifting of material casket uses stepper motor module, accurate quick position can be realized, reliability is high, improve production efficiency, one man operation equipment, save cost of labor.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is the stereogram that preferred embodiment of the present utility model does not arrange upper spider, lower bearing bracket;
Fig. 2 is the enlarged diagram of A in Fig. 1;
Fig. 3 is the front view of Fig. 1;
Fig. 4 is the top view of Fig. 1;
Fig. 5 is another stereogram that preferred embodiment of the present utility model does not arrange upper spider, lower bearing bracket;
Fig. 6 is the enlarged diagram of B in Fig. 5;
Fig. 7 is the stereogram of preferred embodiment of the present utility model;
Fig. 8 is the front view of preferred embodiment of the present utility model.
Detailed description of the invention
Be described in further detail the utility model in conjunction with the accompanying drawings and embodiments now, these accompanying drawings are the schematic diagram of simplification, only basic structure of the present utility model are described in a schematic way, and therefore it only shows the formation relevant with the utility model.
As shown in Figure 1, a kind of LED lamp tube detects machine, comprise frame 2, the detection power supply 4 be arranged in frame 2, feeding device 6, material collecting device 8 and the track 10 that is arranged between feeding device 6 and material collecting device 8, one end of feeding device 6 is provided with pre-discharging manipulator 12, the top of track 10 is arranged at intervals with CCD camera 14, marking device 16 in the horizontal direction, the side of track 10 is provided with feeding shifting mechanical arm 18, opposite side is provided with discharging shifting mechanical arm 20, detects power supply 4 and is connected with feeding shifting mechanical arm 18.
Material collecting device 8 comprises rewinding feed bin 22, connects the switching cylinder 24 of rewinding feed bin 22, rewinding feed bin 22 comprises the qualified feed bin 26 and defective feed bin 28 that link into an integrated entity, switching cylinder 24 drives rewinding feed bin 22 to move horizontally, realize the switching between qualified feed bin 26 and defective feed bin 28, reach docking of qualified feed bin 26 or defective feed bin 28 and track 10, qualified products are made to send in qualified feed bin 26, substandard product is sent in defective feed bin 28, avoids mixing of qualified products and substandard product.Concrete, defective feed bin 28 docks with track 10.For the ease of the movement of rewinding feed bin 22, improve switching efficiency, the bottom of rewinding feed bin 22 is fixed with the first slide block 30, first slide block 30 and is arranged on the first guide rail 32.Be provided with at least one rewinding material casket 34 in qualified feed bin 26 and defective feed bin 28, rewinding material casket 34 is connected with rewinding stepper motor module 36.The quantity of the rewinding material casket 34 in preferred qualified feed bin 26 and defective feed bin 28 is two, and two rewinding material casket 34 stacked on top of one another are arranged, and realize Large Copacity rewinding to reduce replacement frequency, reduction labour intensity.The substrate 42 that rewinding stepper motor module 36 comprises stepper motor 38, the rewinding screw component 40 be connected with stepper motor 38 and is connected with rewinding screw component 40, stepper motor 38 is fixed on rewinding feed bin 22, substrate 42 is connected with rewinding material casket 34, stepper motor 38 starts, rewinding screw component 40 is driven to move, thus drive substrate 42 to move downward, realize the accurate quick position of rewinding material casket 34, realize the stacked of product.
Feeding device 6 comprises feed feed bin 44, at least one the feed material casket 46 be located in feed feed bin 44, and feed material casket 46 is connected with feed stepper motor module (not shown).The quantity of preferred feed material casket 46 is two, and two feed material casket 46 stacked on top of one another are arranged, and realize Large Copacity feed to reduce material loading frequency, reduce labour intensity.Feed material casket 46 is identical with the structure of rewinding material casket 34, be provided with opening 48 and vertically spacedly multiplely put bar group, put bar group comprise relative spacing arrange two put bar 50, product is shelved on bar 50, adjacent product is independently arranged, avoid interfering, feed stepper motor module is identical with the structure of rewinding stepper motor module 36, operationally, the substrate of feed stepper motor module is under the drive of stepper motor and screw component and move upward, realize the accurate quick position of feed material casket 46, realize the lifting of feed material casket 46.Pre-discharging manipulator 12 comprises [shape plate 52, is arranged on that [the promotion cylinder 54 on shape plate 52, [two free ends of shape plate 52 are all fixed on feed feed bin 44, promote cylinder 54 action, and the Product Level that will be positioned at feed material casket 46 is released.
Feeding shifting mechanical arm 18 comprises the first servomotor 56, the first screw component (not shown) be connected with the first servomotor 56, and the first pedestal 60 of being connected of the first screw component and interval are arranged on two the first Pneumatic clamping jaw groups on the first pedestal 60.First Pneumatic clamping jaw group comprises the first horizontal arm 66 that two the first Pneumatic clamping jaw 62, first Pneumatic clamping jaws 62 comprise the first inverted L-shaped arm 64, are connected with the lower free end of the first inverted L-shaped arm 64.Also be provided with the second guide rail 68, second slide block (not shown), the first pedestal 60 is fixed on the second slide block, and the second slide block moves horizontally along the second guide rail 68, thus drives the first pedestal 60 to move horizontally.
Two the second Pneumatic clamping jaws 76 that discharging shifting mechanical arm 20 comprises the second servomotor 72, the second screw component (not shown) be connected with the second servomotor 72, the second pedestal 74 be connected with the second screw component and is arranged on the second pedestal 74.The second horizontal arm 80 that second Pneumatic clamping jaw 76 comprises the second inverted L-shaped arm 78, is connected with the lower free end of the second inverted L-shaped arm 78.Also be provided with the 3rd guide rail 82, the 3rd slide block 84, second pedestal 74 is fixed on the 3rd slide block 84, the second pedestal 74 moves horizontally along the 3rd guide rail 82.
Track 10 comprises the first rail 86, second rail that two relative spacings are arranged, the outer surface of the first rail 86 is state of insulation, second rail comprises insulation rail 88 and conductor rail 90, conductor rail 90 is connected with detection power supply 4, product is moved to just can to product conducting when contacting with conductor rail 90, avoid product long for conduction time, guarantee Detection job.When first Pneumatic clamping jaw 62 and the vibrational power flow of the second Pneumatic clamping jaw 76 make two the first Pneumatic clamping jaws 62 clamp with two the second Pneumatic clamping jaws 76 can not with contact, avoid being formed between track 10 interfering.
The mark assembly that marking device 16 comprises mark manipulator, is connected with mark manipulator, the shelf 96 that mark machinery hand comprises level board 92, the vertical plate 94 be connected with level board 92 and is connected with vertical plate 94, the mark pen 102 that mark assembly comprises mark cylinder 100, is connected with mark cylinder 100.For the ease of to multiple product mark, the preferred shelf 96 of the utility model comprises two swash plates 104, connects the intermediate plate 106 of two swash plates 104, intermediate plate 106 is the level of state, mark cylinder 100 is three with the quantity of mark pen 102, and three mark cylinders 100 are vertically mounted on two swash plates 104 and intermediate plate 106 respectively.
The preferred frame 2 of the utility model comprises upper spider 108, lower bearing bracket 110 and the monitor station 112 be arranged between upper spider 108 and lower bearing bracket 110, detect power supply 4, second guide rail 68, 3rd guide rail 82 is installed on monitor station 112, CCD camera 14 is fixed on monitor station 112 by the first column 114, level board 92 is fixed on monitor station 112 by the second column 116, feeding device 6 and drawing mechanism 8 are all through monitor station 112, upper spider 108 is provided with glass window 118, touch-screen 120 and signal lamp 122, the setting of glass window 118 is convenient to observe working condition, avoid external influence simultaneously, the glass window 118 being positioned at top is provided with illuminating lamp 124, be convenient in night time operation, touch-screen 120 coordinates touch-screen special-purpose software, friendly interface, easy to operate, electric cabinet 126 is installed in lower bearing bracket 108, Delta PLC selected by the controller of electric cabinet 126, control fast accurate, lower bearing bracket 110 is provided with three linked piece 128 and action button, action button comprises SR 130, stop button 132 and two start buttons 134, between two start buttons 134, there is certain distance, need both hands to press two start buttons 134 just can start working simultaneously, avoid maloperation, guarantee safety.
The utility model in use, both hands press two start buttons 130, promote cylinder 54 action, first product in feed material casket 46 is released, product refers to 24 LED lamp tube 136 be connected in parallel, two the first Pneumatic clamping jaws 62 near feed feed bin 44 clamp LED lamp tube 136, first servomotor 56 starts, first pedestal 60 moves to the below of CCD camera 14 along the second guide rail 68, two the first Pneumatic clamping jaws 62 near feed feed bin 46 unclamp LED lamp tube 136, first pedestal 60 resets along the second guide rail 68, near second product that two the first pneumatic pawl folder 62 clampings of feed feed bin 46 are released in feed material casket 46, two the first Pneumatic clamping jaws 62 near marking device 16 clamp the LED lamp tube 136 of first product, detect power supply 4 to be energized, detect power supply 4, first Pneumatic clamping jaw 62, a loop is formed between LED lamp tube 136 and conductor rail 90, CCD camera 14 is taken pictures to three LED lamp tube be disposed adjacent 136 simultaneously, compare with the brightness preset in CCD camera 14, if brightness is too high, too low or do not work, then represent that this LED lamp tube 136 is defective, if brightness is identical, then represent that this LED lamp tube 136 is qualified, first pedestal 60 moves along the second guide rail 68, three LED lamp tube 136 lay respectively at the below of three mark pens 102, if three LED lamp tube 136 are all qualified, mark cylinder 100 is failure to actuate, if there is defective work in three LED lamp tube 136, then to should mark cylinder 100 action above LED lamp tube 136, drive the mark in LED lamp tube 136 of mark pen 102, now CCD camera 14 is taken pictures to other three adjacent LED lamp tube, first pedestal 60 moves along the second guide rail 68, other three adjacent LED lamp tube lay respectively at the below of three mark pens 102, repeat action above, after 24 LED lamp tube of first product all detect, if 24 LED lamp tube are all qualified, then switch cylinder 24 to start, qualified feed bin 26 moves to along the first guide rail 32 and docks with track 10, second Pneumatic clamping jaw 76 clamps first product after detecting, then the second servomotor 72 starts, second pedestal 74 moves along the 3rd guide rail 82, product after detection moves in qualified feed bin 26 by the second Pneumatic clamping jaw 76, if have underproof in 24 LED lamp tube, now switch cylinder 24 not work, second Pneumatic clamping jaw 76 clamps first product after detecting, then the second servomotor 72 starts, second pedestal 74 moves along the 3rd guide rail 82, and the product after detection moves in defective feed bin 28 by the second Pneumatic clamping jaw 76.Product full load in qualified feed bin 26 or defective feed bin 28, signal lamp 122 sends warning, presses stop button 132 closing machine, changes feed bin.
Above according to desirable embodiment of the present utility model for enlightenment, by above-mentioned description, related personnel in the scope not departing from this utility model technological thought, can carry out various change and amendment completely.The technical scope of this utility model is not limited to the content on description, must determine technical scope according to right.
Claims (10)
1. a LED lamp tube detects machine, it is characterized in that: comprise frame, the detection power supply be arranged in described frame, feeding device, material collecting device and the track that is arranged between described feeding device and material collecting device, one end of described feeding device is provided with pre-discharging manipulator, the top of described track is arranged at intervals with CCD camera, marking device in the horizontal direction, the side of described track is provided with feeding shifting mechanical arm, opposite side is provided with discharging shifting mechanical arm, and described detection power supply is connected with described feeding shifting mechanical arm.
2. LED lamp tube according to claim 1 detects machine, and it is characterized in that: described material collecting device comprises rewinding feed bin, connects the switching cylinder of described rewinding feed bin, described rewinding feed bin comprises the qualified feed bin and defective feed bin that link into an integrated entity.
3. LED lamp tube according to claim 2 detects machine, it is characterized in that: be provided with at least one rewinding material casket in described qualified feed bin and defective feed bin, described rewinding material casket is connected with rewinding stepper motor module.
4. LED lamp tube according to claim 1 detects machine, it is characterized in that: described track comprises the first rail, the second rail that two relative spacings are arranged, and described second rail comprises insulation rail and conductor rail, and described conductor rail is connected with described detection power supply.
5. LED lamp tube according to claim 1 detects machine, it is characterized in that: the mark assembly that described marking device comprises mark manipulator, is connected with described mark manipulator, the shelf that described mark machinery hand comprises level board, the vertical plate be connected with described level board and is connected with described vertical plate, the mark pen that described mark assembly comprises mark cylinder, is connected with described mark cylinder.
6. LED lamp tube according to claim 1 detects machine, it is characterized in that: described feeding device comprises feed feed bin, at least one the feed material casket be located in described feed feed bin, and described feed material casket is connected with feed stepper motor module.
7. LED lamp tube according to claim 6 detects machine, it is characterized in that: described pre-discharging machinery hand comprises [shape plate, is arranged on that described [the promotion cylinder on shape plate, described [two free ends of shape plate are all fixed on described feed feed bin.
8. LED lamp tube according to claim 1 detects machine, it is characterized in that: described feeding shifting mechanical arm comprises the first servomotor, the first screw component be connected with described first servomotor, and the first pedestal of being connected of described first screw component and interval are arranged on two the first Pneumatic clamping jaw groups on described first pedestal.
9. LED lamp tube according to claim 1 detects machine, it is characterized in that: two the second Pneumatic clamping jaws that described discharging shifting mechanical arm comprises the second servomotor, the second screw component be connected with described second servomotor, the second pedestal be connected with described second screw component and is arranged on the second pedestal.
10. LED lamp tube according to claim 1 detects machine, it is characterized in that: the monitor station that described frame comprises upper spider, lower bearing bracket and is arranged between described upper spider and lower bearing bracket, described upper spider is provided with touch-screen and signal lamp, described lower bearing bracket is provided with three linked piece and action button.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520755891.1U CN204934056U (en) | 2015-09-28 | 2015-09-28 | LED lamp tube detects machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520755891.1U CN204934056U (en) | 2015-09-28 | 2015-09-28 | LED lamp tube detects machine |
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| Publication Number | Publication Date |
|---|---|
| CN204934056U true CN204934056U (en) | 2016-01-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520755891.1U Expired - Fee Related CN204934056U (en) | 2015-09-28 | 2015-09-28 | LED lamp tube detects machine |
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| CN (1) | CN204934056U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105170489A (en) * | 2015-09-28 | 2015-12-23 | 江苏比微曼智能科技有限公司 | LED lamp tube detector |
| CN105689274A (en) * | 2016-03-23 | 2016-06-22 | 东北大学 | Automatic detecting device for casing of notebook computer |
| CN107181847A (en) * | 2017-07-07 | 2017-09-19 | 深圳市拓科智能科技有限公司 | A kind of mobile phone hard reset function and flash lamp calibrator (-ter) unit |
| CN107941541A (en) * | 2017-11-17 | 2018-04-20 | 广东恒鑫智能装备股份有限公司 | A kind of vibrating mass for washing machine test throws mechanism automatically |
| CN110290623A (en) * | 2019-07-01 | 2019-09-27 | 浙江美科电器有限公司 | Equipment is used in a kind of production and processing of LED light |
-
2015
- 2015-09-28 CN CN201520755891.1U patent/CN204934056U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105170489A (en) * | 2015-09-28 | 2015-12-23 | 江苏比微曼智能科技有限公司 | LED lamp tube detector |
| CN105689274A (en) * | 2016-03-23 | 2016-06-22 | 东北大学 | Automatic detecting device for casing of notebook computer |
| CN105689274B (en) * | 2016-03-23 | 2018-07-10 | 东北大学 | A kind of notebook computer casing automatic detection device |
| CN107181847A (en) * | 2017-07-07 | 2017-09-19 | 深圳市拓科智能科技有限公司 | A kind of mobile phone hard reset function and flash lamp calibrator (-ter) unit |
| CN107941541A (en) * | 2017-11-17 | 2018-04-20 | 广东恒鑫智能装备股份有限公司 | A kind of vibrating mass for washing machine test throws mechanism automatically |
| CN110290623A (en) * | 2019-07-01 | 2019-09-27 | 浙江美科电器有限公司 | Equipment is used in a kind of production and processing of LED light |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160106 Termination date: 20200928 |
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| CF01 | Termination of patent right due to non-payment of annual fee |