CN204911610U - Intelligent high -efficient reducing mechanism - Google Patents
Intelligent high -efficient reducing mechanism Download PDFInfo
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- CN204911610U CN204911610U CN201520697350.8U CN201520697350U CN204911610U CN 204911610 U CN204911610 U CN 204911610U CN 201520697350 U CN201520697350 U CN 201520697350U CN 204911610 U CN204911610 U CN 204911610U
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- crushing shaft
- crush box
- reducing mechanism
- intelligent high
- crushing
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Abstract
The utility model belongs to the technical field of the processing of steel ingot raw materials is used, an intelligent high -efficient reducing mechanism is specifically disclosed, by the base, and the guide case of setting on the base, and the crushing case of setting on the guide case, and set up at the feed inlet of smashing case one side, and the discharge gate of setting in guide case one side, and the motor mounts frame of setting on smashing the case, and the driving motor of setting on motor mounts frame, reach the crushing unit who is connected with driving motor, and the controller subassembly that the setting just is located on one side of the feed inlet on smashing the case is constituteed. The utility model discloses, according to the operating type that demand control ware control biax can carry out incorgruous interlock, solve traditional rubbing crusher and smash the inefficiency and smash the poor problem of quality, when smashing the operation, can be according to the difference of smashing the raw materials, a crushing roller, the 2nd crushing roller's slew velocity is controlled according to a speed sensor and the 2nd speed sensor feedack to the copy control ware, and then improves the crushing quality and the effect of raw materials.
Description
Technical field
The utility model belongs to steel ingot Raw material processing applied technical field, is specifically related to a kind of intelligent high-efficiency reducing mechanism.
Background technology
Along with the Fast Growth of China's economic construction, the steel and iron industry of China have also been obtained fast development, and the output of steel of China in 2004 reaches the new highest record in history, is 2.72 hundred million tons, becomes the first in the world big steel country.Through fast development in recent years, steel industry also shows, environmental pollution excessive to natural resources demand deficiency, ton output energy consumption gradually, the contradictions such as state control is strict.Scrap resources, as " second-mining industry " of steel and iron industry, has economize energy, decreasing pollution, protection of the environment, reusable edible, and the advantages such as smelting cost is low, its impact is by increasing.Steel scrap supply is in recent years year by year soaring, and its effect, gradually in expansion, breaks through 50,000,000 tons, resource obtained and recycles further for 2004.Domestic steel scrap mainly comes from social waste steel recycling mechanism, and its society reclaims steel scrap and accounts for 60% of national steel scrap amount, is the main source of China's steel scrap; Next is the self-produced steel scrap of steel mill; Although China has become the first Chan Gang big country in addition, the overall reserves of iron and steel of China have not been also very sufficient, and therefore domestic steel scrap total amount can't meet the demand of steel-making to steel scrap, about have the amount of 1/4 to rely on import, make up the deficiency of domestic scrap resources.Electric furnace steel making is the main consumption rich and influential family of scrap resources, and along with electric furnace steel making is in the further expansion of steel industry, also will expand further the demand of scrap resources.
In the secondary smelting process reclaiming steel scrap, usually some raw scrap materials etc. are needed to pulverize, this just needs to use metal pulverizer, it large-sized solid metal material is pulverized processing process to the professed machine requiring size, and pulverizer can be divided into boulder crusher, intermediate crusher, atomizer mill, ultra-fine grinding mill according to by the size of particle or broken material processed.But the metal pulverizer of traditional structure is primarily of part compositions such as Worm reduction motor, casing, frame, combined helical serrated knife dish, driving shaft, driven shaft, gear wheel, pinions, its complex structure and not easy care, production cost is higher, simultaneously its crush efficiency low, pulverize of poor quality, cannot meet the efficient production requirement of enterprise, and this is current urgently to be resolved hurrily.
Therefore, based on the problems referred to above, the utility model provides a kind of intelligent high-efficiency reducing mechanism.
Utility model content
Utility model object: the purpose of this utility model is a kind of intelligent high-efficiency reducing mechanism, adopt the operating type of the incorgruous occlusion of twin shaft, solution conventional size reduction machine crush efficiency is low and pulverize ropy problem, its reasonable in design and stable working state, effectively can improve crush efficiency and pulverize quality, and then reducing production cost.
Technical scheme: the utility model provides a kind of intelligent high-efficiency reducing mechanism, by base, and the guide case be arranged on base, and the crush box be arranged on guide case, and be arranged on the charging aperture of crush box side, and be arranged on the discharging opening of guide case side, and the motor mounting rack be arranged on crush box, and the drive motors be arranged on motor mounting rack, and the shredder assemblies be connected with drive motors, and to be arranged on crush box and to be positioned at the controller composition of charging aperture side; Described shredder assemblies, comprise and be arranged on crush box side and the transfer gear box be connected with drive motors, and to be symmetricly set in crush box and the first crushing shaft, the second crushing shaft that crush box is connected with transfer gear box is respectively run through in one end, and the crushing tooth be evenly arranged on respectively on the first crushing shaft, the second crushing shaft, and to be arranged in crush box and the filter plate be positioned at below the first crushing shaft, the second crushing shaft, and be separately positioned on the first speed probe, the second speed probe on the first crushing shaft, the second crushing shaft; Described drive motors, the first speed probe are connected with controller respectively with the second speed probe.
The technical program, described intelligent high-efficiency reducing mechanism, also comprises and being arranged in crush box and the guide projection be positioned at below charging aperture.
The technical program, described first crushing shaft, the second crushing shaft rotating speed are identical, turn to contrary or identical.
The technical program, described guide case inside is set to slope structure.
The technical program is movable installation between described filter plate and crush box.
The technical program, described controller is made up of message processing module, information display module, information early warning module and information sending module, and wherein, information display module, information early warning module are connected with message processing module respectively with information sending module; Described message processing module is single-chip microcomputer, information display module is touch screen displays, information early warning module is stroboscopic lamp, buzzer or the two combine, information sending module signal is STX888ASK modulate emission module.
Compared with prior art, the beneficial effect of a kind of intelligent high-efficiency of the utility model reducing mechanism is: 1, control according to demand controller the operating type that twin shaft can carry out incorgruous occlusion, solution conventional size reduction machine crush efficiency is low and pulverize ropy problem, its reasonable in design and stable working state, effectively can improve crush efficiency and pulverize quality, and then reducing production cost; 2, when comminution process, can according to the difference pulverizing raw material, utilize controller according to the first speed probe and the second speed probe institute feedack, transfer gear box is driven to link the velocity of rotation of the first crushing shaft, the second crushing shaft by step-by-step movement drive motors, and then improve pulverizing quality and the effect of raw material, it is convenient to control.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of intelligent high-efficiency reducing mechanism of the present utility model;
Fig. 2 is the left TV structure schematic diagram of a kind of intelligent high-efficiency reducing mechanism of the present utility model;
Fig. 3 is the guide case partial enlargement structural representation of a kind of intelligent high-efficiency reducing mechanism of the present utility model;
Wherein, in figure, sequence number mark is as follows: 1-base, 2-guide case, 3-crush box, 4-charging aperture, 5-discharging opening, 6-motor mounting rack, 7-drive motors, 8-transfer gear box, 9-first crushing shaft, 10-second crushing shaft, 11-crushing tooth, 12-guide projection, 13-filter plate, 14-first speed probe, 15-second speed probe, 16-controller.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, illustrate the utility model further.
A kind of intelligent high-efficiency reducing mechanism as shown in Figure 1, Figure 2 and Figure 3, by base 1, and the guide case 2 be arranged on base 1, and the crush box 3 be arranged on guide case 2, and be arranged on the charging aperture 4 of crush box 3 side, and be arranged on the discharging opening 5 of guide case 2 side, and be arranged on the motor mounting rack 6 on crush box 3, and the drive motors 7 be arranged on motor mounting rack 6, and the shredder assemblies be connected with drive motors 7 forms; Shredder assemblies, comprise and be arranged on crush box 3 side and the transfer gear box 8 be connected with drive motors 7, and to be symmetricly set in crush box 3 and the first crushing shaft 9, second crushing shaft 10 that crush box 3 is connected with transfer gear box 8 is respectively run through in one end, and the crushing tooth 11 be evenly arranged on respectively on the first crushing shaft 9, second crushing shaft 10, and to be arranged in crush box 3 and the filter plate 13 be positioned at below the first crushing shaft 9, second crushing shaft 10 and the first speed probe 14, second speed probe 15 be separately positioned on the first crushing shaft 9, second crushing shaft 10; Drive motors 7, first speed probe 14 is connected with controller 16 respectively with the second speed probe 15.
Preferred further, intelligent high-efficiency reducing mechanism, also comprises and being arranged in crush box 3 and the guide projection 12 be positioned at below charging aperture 4, ensures that the raw metal entering crush box 3 contacts with two crushing shaft to greatest extent, indirectly realizes the object improving crush efficiency, first crushing shaft 9, second crushing shaft 10 rotating speed is identical, during comminution process, according to need pulverize raw material difference adjustment turn to contrary or identical, wherein control carry out incorgruous occlusion pulverize mode, more traditional grinding mode, crush efficiency and pulverize Quality advance, guide case 2 inside is set to slope structure as shown in Figure 3, improves blanking velocity, does not occur clogging, being movable installation between filter plate 13 and crush box 3, being convenient to need to change filter plate 13(pulverizing size difference according to pulverizing), to safeguard convenient simultaneously, controller 16 is by message processing module, information display module, information early warning module and information sending module composition, wherein, information display module, information early warning module is connected with message processing module respectively with information sending module, and message processing module is single-chip microcomputer, information display module is touch screen displays, information early warning module is stroboscopic lamp, buzzer or the two combination, structure is simple and reasonable and cost is low, information sending module model is STX888ASK modulate emission module, wherein, STX888ASK modulate emission module frequency scope is 433/315MHz, meet information and send requirement.
Embodiment
Further as shown in Figure 1, Figure 2 and Figure 3, during comminution process, metal charge enters crush box 3 by charging aperture 4, utilize controller 16 open drive motors 7 drive transfer gear box 8 link first crushing shaft 9, second crushing shaft 10 rotate drive crushing tooth 11 complete pulverizing process, filter plate 13 plays screening effect; Guide projection 12 avoids raw material to occur piling up below charging aperture 4, and the slope structure of guide case 2, improves the pulverizing speed of crushed material; Wherein, in comminution process, can according to pulverizing utilize controller 16 the to control adjustment that the first crushing shaft 9, second crushing shaft 10 carries out turning to of the difference of raw material and rotating speed can being adjusted in real time, also can combine with host computer simultaneously and use, the information that host computer reception controller 16 information sending module is transmitted also carries out the process such as the statistics of information, realizes intelligent production object.
This structure reducing mechanism, be widely used in the pulverizing of various waste metal, steel scrap, scrap iron, die casting etc., drive motors 7 power is 37KW, and average production capacity per hour is 1000-1200KG, meets enterprise's high efficiency production requirement.
The above is only preferred embodiment of the present utility model; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the utility model principle; can also make some improvement, these improvement also should be considered as protection domain of the present utility model.
Claims (6)
1. an intelligent high-efficiency reducing mechanism, it is characterized in that: by base (1), and the guide case (2) be arranged on base (1), and the crush box (3) be arranged on guide case (2), and be arranged on the charging aperture (4) of crush box (3) side, and be arranged on the discharging opening (5) of guide case (2) side, and the motor mounting rack (6) be arranged on crush box (3), and the drive motors (7) be arranged on motor mounting rack (6), and the shredder assemblies to be connected with drive motors (7), and it is upper and be positioned at controller (16) composition of charging aperture (4) side to be arranged on crush box (3), described shredder assemblies, comprise and be arranged on crush box (3) side and the transfer gear box (8) be connected with drive motors (7), and to be symmetricly set in crush box (3) and the first crushing shaft (9) that crush box (3) is connected with transfer gear box (8) is respectively run through in one end, second crushing shaft (10), and be evenly arranged on the first crushing shaft (9) respectively, crushing tooth (11) on second crushing shaft (10), and to be arranged in crush box (3) and to be positioned at the first crushing shaft (9), the filter plate (13) of the second crushing shaft (10) below, and be separately positioned on the first crushing shaft (9), the first speed probe (14) on second crushing shaft (10), second speed probe (15), described drive motors (7), the first speed probe (14) are connected with controller (16) respectively with the second speed probe (15).
2. a kind of intelligent high-efficiency reducing mechanism according to claim 1, is characterized in that: described intelligent high-efficiency reducing mechanism, also comprises and being arranged in crush box (3) and the guide projection (12) be positioned at below charging aperture (4).
3. a kind of intelligent high-efficiency reducing mechanism according to claim 1, is characterized in that: described first crushing shaft (9), the second crushing shaft (10) rotating speed are identical, turn to contrary or identical.
4. a kind of intelligent high-efficiency reducing mechanism according to claim 1, is characterized in that: described guide case (2) inside is set to slope structure.
5. a kind of intelligent high-efficiency reducing mechanism according to claim 1, is characterized in that: be movable installation between described filter plate (13) and crush box (3).
6. a kind of intelligent high-efficiency reducing mechanism according to claim 1, it is characterized in that: described controller (16) is made up of message processing module, information display module, information early warning module and information sending module, wherein, information display module, information early warning module are connected with message processing module respectively with information sending module; Described message processing module is single-chip microcomputer, information display module is touch screen displays, information early warning module is stroboscopic lamp, buzzer or the two combine, information sending module signal is STX888ASK modulate emission module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520697350.8U CN204911610U (en) | 2015-09-10 | 2015-09-10 | Intelligent high -efficient reducing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520697350.8U CN204911610U (en) | 2015-09-10 | 2015-09-10 | Intelligent high -efficient reducing mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204911610U true CN204911610U (en) | 2015-12-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520697350.8U Expired - Fee Related CN204911610U (en) | 2015-09-10 | 2015-09-10 | Intelligent high -efficient reducing mechanism |
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| Country | Link |
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| CN (1) | CN204911610U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105107568A (en) * | 2015-09-10 | 2015-12-02 | 太仓市微贯机电有限公司 | Intelligent high-efficiency smashing device and working method thereof |
-
2015
- 2015-09-10 CN CN201520697350.8U patent/CN204911610U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105107568A (en) * | 2015-09-10 | 2015-12-02 | 太仓市微贯机电有限公司 | Intelligent high-efficiency smashing device and working method thereof |
| CN105107568B (en) * | 2015-09-10 | 2018-07-06 | 太仓市微贯机电有限公司 | A kind of intelligent high-efficiency reducing mechanism and its method of work |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151230 Termination date: 20160910 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |