CN204878599U - There is sticky interbedded cylindrical helical gear of metal - Google Patents

Abstract

The utility model provides a there is sticky interbedded cylindrical helical gear of metal, technology is complicated during for solution prior art processing gear, process time is long, the processing degree of difficulty is big, technical defect such as processing cost height, the utility model provides a gear, especially, relate to be formed by stacking and the gear fill the clearance with the metal -to -metal adhesive adhesion coating of thin sheet part of taking the tooth that quenches the multi -disc, web gear shape part is the gear -type's that quenches the foil who takes the tooth, multi -disc web gear shape part superposes into the gear mass each other, with spot welding fixed connection between each web gear shape part, there is the metal -to -metal adhesive adhesion coating on between the thin sheet part and the surface of gear mass, it is adhesive curing's adhesive layer that the metal -to -metal adhesive adhesion coating is the epoxy who contains the metal whitewashed, or the adhesive layer that solidifies is glued to the quick -drying structure that contains the metal powder, or the metallic structure who contains the metal powder glues the adhesive layer that solidifies, reach the low cost, make the technological mesh of high physical properties gear fast.

Description

A kind of cylindric spiral gear having the gluing interlayer of metal

Technical field

The utility model relates to a kind of cylindric spiral gear having the gluing interlayer of metal, particularly relates to that a kind of toothed sheet parts quenched by multi-disc is formed by stacking and fills the gear in gap with metal-to-metal adhesive adhesion coating.

Background technique

Gear refers to, and wheel rim has tooth can engage the mechanical component transmitting motion and power continuously, the initial gear transmission of China was brought into use from the period of Three Kingdoms, started there is gear-driven record at B.C. 300 years abroad, therefore, gear transmission at mechanical field from ancient times with regard to extensive use.

Common gear can be divided into cross section to be circular gear, the non-circular special shape gear of tooth bar and cross section from outward appearance.

Conventional gear working method is generally divided into form copying and generating cutting, such as: gear hobbing machine gear hobbing process, milling machine Gear Milling, slotting machine Gear Shaping, cold forging machine forge the methods such as tooth processing, the processing of gear generator gear-shaping, the processing of accurate casting tooth, the processing of gear grinding machine roll flute, the processing of die casting machine casting tooth, gear shaving machine processing.

Such as: produce common straight toothed spur gear for form copyings such as gear hobbing machine gear hobbing process, milling machine Gear Milling, slotting machine Gear Shaping, the processing of gear generator gear-shaping, the processing of gear grinding machine roll flute, gear shaving machine processing, processing technology must have: → tempering that blanking → material forges (eliminate material fracture and pore) (reduce and cut difficulty) → outer garden profile and interior garden profile cut → line → calibration profiling Gear shape process → keyway processing → quenching → flank of tooth honing fine finishing → inspection → warehouse-in is carried out to each tooth.

Such as: forge the common straight toothed spur gear of tooth processing for cold forging machine, processing technology must have: (technique is loaded down with trivial details, slightly to forge Mould Machining.) → heating materials → forge processing → gear surface roughing → heat treatment → gear surface fine finishing → inspection → warehouse-in; Each mould can only produce the gear of a model.

Such as: for the common straight toothed spur gear of lost wax casting method precision casting tooth processing, processing technology must have: (technique is loaded down with trivial details, slightly for the processing of metal wax-pattern.) → wax-pattern is shaped, and (technique is loaded down with trivial details, slightly.) → sand mo(u)ld shaping → sand mo(u)ld dewaxing → metal melt → cast → the demoulding → sand removal → gear surface fine finishing → inspection → warehouse-in; Cast gear is generally not suitable for heat treatment process, and therefore, the strength of gear of production is little, generally can not heat treatment further, and each mould can only produce the gear of a model.

Such as: the common straight toothed spur gear of metallic dust die casting machine casting tooth processing is example, and processing technology must have: (technique is loaded down with trivial details, slightly for Mould Machining.) → metallic dust die casting machine casting tooth → gear surface fine finishing → inspection → warehouse-in; Cast gear is generally not suitable for heat treatment process, and therefore, the strength of gear of production is little, generally can not heat treatment further, and each mould can only produce the gear of a model.

In order to ensure physical accuracy and the mechanical strength of gear, no matter adopt above arbitrary processing method, all have that actual processing technology complexity, long processing time, difficulty of processing are large, processing cost high-technology defect, these technological deficiencies are more outstanding when production large gear.

Summary of the invention

The technical problem that the utility model solves is: complex process during in order to solve prior art processing column helical gear, long processing time, difficulty of processing are large, processing cost high-technology defect, a kind of cylindric spiral gear is provided, particularly relate to that a kind of toothed sheet parts quenched by multi-disc is formed by stacking and with the cylindric spiral gear in metal-to-metal adhesive adhesion coating filling gap, reach the technical purpose of low cost, the fast high physical property cylindric spiral gear of manufacture.

The technological scheme of the utility model technical solution problem is:

In order to reach technical purpose of the present utility model, a kind of cylindric spiral gear having the gluing interlayer of metal that the utility model provides, comprises cylindric spiral gear body, it is characterized in that: cylindric spiral gear body is formed by stacking mutually by multi-disc sheet parts;

Described sheet parts is the toothed thin slice circular pieces of quenching;

There is a hole at the center of described sheet parts;

There is a square groove at the edge in the hole of described sheet parts;

Described square groove is the shape in 1/2 flat key cross section;

Multi-disc sheet parts is superimposed to design thickness mutually;

Each plate sheet part, according to the design angle of the tooth of cylindric spiral gear, horizontally rotates staggered superposition mutually;

The described maximum dislocation size mutually horizontally rotating staggered superposition is less than the size of the material thickness of sheet parts;

Described multi-disc sheet parts superposition, forms cylindric spiral gear body, connects, soldering point at least two between multi-disc sheet parts with spot welding;

Hole after the multi-disc sheet parts superposition of cylindric spiral gear body is overlapped into axis hole;

Square groove after the multi-disc sheet parts superposition of cylindric spiral gear body is overlapped into keyway;

There is the adhesive layer containing metal powder of solidification between each sheet parts of cylindric spiral gear body and the surface of cylindric spiral gear body, is the gluing interlayer of metal;

Metal powder is selected from following any one: lead powder, glass putty, copper powder, aluminium powder.

The cylindric spiral gear having the gluing interlayer of metal be more preferably, is characterized in that: adhesive layer is the adhesive layer that solidifies of the adhesive layer of epoxy resin adhesive solidification containing metal powder or the quick-drying structure glue containing metal powder or the adhesive layer of the Structural Hardware adhesive curing containing metal powder.

With current gear ratio comparatively, the Advantageous Effects that the utility model patent obtains is: by first being quenched by web gear shape part, then overall immersion adhesive after formative gear, the single individuality of part is little, be convenient to quenching technical, be convenient to produce heavy parts, compared with prior art overall gear quenching technical, reduce the volume of hardening furnace, especially the large gear that thickness is large, during prior art quenching, warm-up time is very long just can make whole gear heat to the temperature required for quenching, therefore, web gear shape part carries out the technique of quenching, shorten warm-up time, be convenient to control of product quality, reduce the difficulty of quenching technical, add and adopt vacuum processing technology man-hour, vacuum state can discharge the gas in adhesive, rapid pressure and fast decompression process hocket, adhesive produces motion in gear mass, in accelerating gear body, air is discharged, make in gear mass finer and close, improve gear mass mechanical property, add metal powder in adhesive, metal powder solidifies the adhesive layer forming metal-containing powder together with adhesive, makes in gear mass finer and close, improves gear mass mechanical property, the utility model patent simplified processing process, shorten process time, reduce difficulty of processing, reach low cost, manufacture the technical purpose of high physical property gear fast, complex process when solving prior art machining gears, long processing time, difficulty of processing are large, processing cost high-technology defect, and produce the more outstanding above-mentioned technological deficiency of large gear, practicability is large.

Accompanying drawing explanation

Below in conjunction with drawings and Examples, the utility model is described in further detail.

Fig. 1: be the utility model thin slice circular pieces schematic diagram.

Fig. 2: be the utility model thin slice circular pieces arrangement schematic diagram.

Fig. 3: be the utility model schematic diagram.

1. sheet parts in figure, 1-2. thin slice circular pieces, 2. welding position, 4. soldering point, 5. cylindric spiral gear body, 5-4. cylindric spiral gear.

Embodiment

Below in conjunction with specific embodiment, the utility model is described further, but the protection domain required by the utility model is not limited to the scope described by specific embodiment.

Example 1: as shown in Figure 1 to Figure 3, disclosed a kind of cylindric spiral gear having the gluing interlayer of metal, comprises cylindric spiral gear body 5, it is characterized in that: cylindric spiral gear body 5 is formed by stacking mutually by multi-disc sheet parts 1;

Described sheet parts 1 is the toothed thin slice circular pieces 1-2 of quenching;

There is a hole at the center of described sheet parts 1;

There is a square groove at the edge in the hole of described sheet parts 1;

Described square groove is the shape in 1/2 flat key cross section;

Multi-disc sheet parts 1 is superimposed to design thickness mutually;

Each plate sheet part 1, according to the design angle of the tooth of cylindric spiral gear 5-4, horizontally rotates staggered superposition mutually;

The described maximum dislocation size mutually horizontally rotating staggered superposition is less than the size of the material thickness of sheet parts 1;

Described multi-disc sheet parts 1 superposes, and forms cylindric spiral gear body 5, connects, soldering point 4 at least two between multi-disc sheet parts 1 with spot welding;

Hole after multi-disc sheet parts 1 superposition of cylindric spiral gear body 5 is overlapped into axis hole;

Square groove after multi-disc sheet parts 1 superposition of cylindric spiral gear body 5 is overlapped into keyway;

There is the adhesive layer containing metal powder of solidification between each sheet parts 1 of cylindric spiral gear the body 5 and surface of cylindric spiral gear body 5, is the gluing interlayer of metal;

Metal powder is selected from following any one: lead powder, glass putty, copper powder, aluminium powder;

Adhesive layer is the adhesive layer that solidifies of the adhesive layer of epoxy resin adhesive solidification containing metal powder or the quick-drying structure glue containing metal powder or the adhesive layer of the Structural Hardware adhesive curing containing metal powder.

The process step of gear is as follows:

Step 1): sheet metal is machined into toothed thin slice circular pieces 1-2;

Step 2): Quenching Treatment is carried out to the thin slice circular pieces 1-2 after shaping;

Step 3): the mould then multi-disc thin slice circular pieces 1-2 being entered cylindric spiral gear shape carries out stacking splicing, at the bottom placing sheets circular pieces 1-2 of mould, form orlop thin slice circular pieces 1-2, then on orlop thin slice circular pieces 1-2, last layer thin slice circular pieces 1-2 is placed, then connect between orlop thin slice circular pieces 1-2 and last layer thin slice circular pieces 1-2 with spot welding, then on above-mentioned last layer thin slice circular pieces 1-2, thin slice circular pieces 1-2 is put again, connect between the thin slice circular pieces 1-2 of the superiors with the thin slice circular pieces 1-2 of relative lower one deck with spot welding again, each plate sheet part 1 is according to the design angle of the tooth of cylindric spiral gear 5-4, mutually horizontally rotate staggered superposition, the described maximum dislocation size mutually horizontally rotating staggered superposition is less than the size of the material thickness of sheet parts 1, cyclic process reaches cylindric spiral gear design thickness, form cylindric spiral gear body 5,

Step 4): carry out the inspection of semifinished product to described cylindric spiral gear body 5, qualified cylindric spiral gear body 5 enters next step, and defective cylindric spiral gear body 5 is checked after entering the mould squeezing shaping of cylindric spiral gear shape again, enters next step after qualified;

Step 5): then cylindric spiral gear body 5 is immersed adhesive, the adhesive of employing is epoxy resin adhesive or quick-drying sqtructural adhesive or Structural Hardware adhesive, is mixed into the metal powder of 1% to 30% in adhesive;

Metal powder is selected from following any one or any one above arbitrary proportion and combines: lead powder, glass putty, copper powder, aluminium powder;

The adhesive layer formed is the adhesive layer that solidifies of the adhesive layer of epoxy resin adhesive solidification containing metal powder or the quick-drying structure glue containing metal powder or the adhesive layer of the Structural Hardware adhesive curing containing metal powder;

Step 6): then cylindric spiral gear body 5 is taken out from adhesive, be cured technique, form the gluing interlayer of metal;

Step 7): then above-mentioned cylindric spiral gear 5-4 after solidification is carried out Checking of finished products, qualified finished product cylindric spiral gear 5-4 puts in storage, defective cylindric spiral gear 5-4 checks after carrying out the process of gear outer contour surface again, and the finished product cylindric spiral gear 5-4 after qualified puts in storage;

Add man-hour above-mentioned, select 100 order to 400 order metal powders, select 200 order to 300 object metal powder effects better;

Add man-hour above-mentioned, in vacuum box, completing cylindric spiral gear body 5, to immerse the effect of adhesive technique better;

In vacuum box, cylindric spiral gear body 5 immerses adhesive technique, close vacuum pump, open suction valve fast, make air inlet fast in vacuum box, by the time when vacuum box internal pressure and normal-pressure balance, cut out suction valve reopens vacuum pump and carries out negative-pressure ward, above-mentioned rapid pressure and fast decompression process hocket once, adhesive produces motion in cylindric spiral gear body 5, accelerate air in cylindric spiral gear body 5 to discharge, make in cylindric spiral gear body 5 finer and close, improve cylindric spiral gear 5-4 mechanical property.

Below by reference to the accompanying drawings mode of execution of the present utility model is explained in detail; but the utility model is not limited thereto; in the ken that person of ordinary skill in the field possesses; can also make a variety of changes under the prerequisite not departing from the utility model aim; person of ordinary skill in the field is from above-mentioned design; without performing creative labour, done all conversion, all drop within protection domain of the present utility model.

Claims (2)

1. there is a cylindric spiral gear for the gluing interlayer of metal, comprise cylindric spiral gear body (5), it is characterized in that: cylindric spiral gear body (5) is formed by stacking mutually by multi-disc sheet parts (1);

Described sheet parts (1) is the toothed thin slice circular pieces (1-2) of quenching;

There is a hole at the center of described sheet parts (1);

There is a square groove at the edge in the hole of described sheet parts (1);

Described square groove is the shape in 1/2 flat key cross section;

Multi-disc sheet parts (1) is superimposed to design thickness mutually;

The described maximum dislocation size mutually horizontally rotating staggered superposition is less than the size of the material thickness of sheet parts (1);

Each plate sheet part (1), according to the design angle of the tooth of cylindric spiral gear 5-4, horizontally rotates staggered superposition mutually;

Described multi-disc sheet parts (1) superposition, forms cylindric spiral gear body (5), connects, soldering point (4) at least two between multi-disc sheet parts (1) with spot welding;

Hole after multi-disc sheet parts (1) superposition of cylindric spiral gear body (5) is overlapped into axis hole;

Square groove after multi-disc sheet parts (1) superposition of cylindric spiral gear body (5) is overlapped into keyway;

There is the gluing interlayer of metal between each sheet parts (1) of cylindric spiral gear body (5) and the surface of cylindric spiral gear body (5).

2. a kind of cylindric spiral gear having the gluing interlayer of metal according to claim 1, is characterized in that: the adhesive of the gluing interlayer of metal is epoxy resin adhesive or quick-drying structure glue or Structural Hardware glue.