CN204875562U - Double -deck simultaneous tension reinforcing apparatus of prestressing force carbon cloth - Google Patents

Double -deck simultaneous tension reinforcing apparatus of prestressing force carbon cloth Download PDF

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Publication number
CN204875562U
CN204875562U CN201520677016.6U CN201520677016U CN204875562U CN 204875562 U CN204875562 U CN 204875562U CN 201520677016 U CN201520677016 U CN 201520677016U CN 204875562 U CN204875562 U CN 204875562U
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China
Prior art keywords
carbon cloth
reinforced
double
fixed
tensioning equipment
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Expired - Fee Related
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CN201520677016.6U
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Chinese (zh)
Inventor
管延华
钱远顺
孙仁娟
葛智
李长旭
侯越
冯子强
刘传波
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Shandong University
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Shandong University
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Abstract

The utility model discloses a double -deck simultaneous tension reinforcing apparatus of prestressing force carbon cloth, including tensioning equipment, anchor steel sheet and rolling device, the tensioning equipment is including the jack, force sensor, the rotation locking device that connect gradually and push down the device, the bottom of jack and the bottom that pushes down the device all with stretch -draw fixed bolster fixed connection, the tensioning equipment is fixed on by strenthening member through stretch -draw fixed bolster detachable, the rolling device is including pushing down device, roll axis and distal end fixed bolster, pushes down device and roll axis and passes through distal end fixed bolster detachable and fix on the relevant position by strenthening member, at the near -end of tensioning equipment, fix the one end of carbon cloth on by strenthening member through the anchor steel sheet, after the roll axis is walked around to the other end, taut fixing on rotating locking device, the shrink pulling through the jack realizes the double -deck simultaneous tension to the carbon cloth.

Description

The double-deck simultaneous tension bracing means of prestressed carbon cloth
Technical field
The utility model belongs to civil engineering bridge construction field, particularly the double-deck simultaneous tension bracing means of prestressed carbon cloth.
Background technology
The bridge that early stage present stage builds affects by natural environment, load action etc. for a long time, unavoidably will produce various disease, even deterioration, thus reduces durability and the bearing capacity of bridge construction.Some of them bridge also exists because design load is on the low side, supporting capacity is not enough, lack necessary maintenance measure simultaneously, under above-mentioned environmental factor and load effect, there is serious disease in a considerable amount of bridge, highway traffic safety and unimpededly to be had a strong impact on.
Carbon cloth has high strength, light weight, the feature such as corrosion-resistant, is the desirable material of reinforced concrete flexural member, can be applied in bridge engineering and some Structural Engineerings.Carbon cloth to be pasted onto by the higher adhesive glue of adhesion strength on the component that is reinforced by carbon cloth, makes carbon cloth and is reinforced component to work simultaneously, can be improved the bearing capacity and bending rigidity that are reinforced component by affixing carbon fabric.On this basis, use prestressed carbon cloth reinforced technology further, namely certain prestressing force is applied in advance to carbon cloth, the superpower resistance to tension of carbon cloth can be given full play to like this, improve the utilization rate of carbon cloth.But above-mentioned reinforcing mode has the following disadvantages:
1. only carbon cloth is directly pasted onto and is reinforced on component, by the conclusion that experimental study and other scholars draw, for carbon cloth being pasted onto situation about being reinforced on component, carbon cloth only just obviously plays a role after being reinforced component surrender, play a role before surrender less, and be reinforced after component reaches surrender and just can destroy soon, therefore cannot realize carbon cloth and the collaborative reinforcement effect being reinforced component, the resistance to tension causing carbon cloth higher can not well be played.
2., in order to ensure carbon cloth and be reinforced between component have enough adhesion strengths, need to use enough adhesive glue.Owing to carrying out in brushing adhesive glue process, inevitably there will be individual sites glue-spread too much, and due to the increase along with loading force in loading procedure, carbon cloth extends, just there will be slippage and too early peeling at the uneven position of glue-spread, thus reduce the utilization rate of carbon cloth.
3. physical characteristic and existing tensioning equipment complex structure specific to carbon cloth, complex operation, the engineering time is long, well can not apply certain prestressing force to carbon cloth, can not meet the requirement of site operation.
4. for general prestressed carbon cloth reinforced equipment, the stretch-draw of monolayer carbon cloth can only be realized, and shown by test, only paste one deck carbon cloth very little to improving the performance being reinforced component, can not reinforcement criteria be met.
5. in the stretching process of prestressed carbon cloth, often occur loss of prestress phenomenon, although the absolute value of loss of prestress is less, the sensitiveness of reinforcement performance to prestress loss value of prestressed carbon cloth is high.Traditional ruggedized equipment is by the oil pressure gauge display stress intensity on jack, because the precision of oil pressure gauge is very low, determination prestressing force size that can only be rough, and the situation of prestress loss value cannot be measured, cause the strengthening quality of prestressed carbon cloth to can not get ensureing.
Utility model content
For solving the problem, the utility model provides a kind of double-deck simultaneous tension bracing means of prestressed carbon cloth facilitating stretch-draw, quick construction, prestressed carbon cloth stretch-draw strengthening construction can well be applicable to, give full play to the performance of carbon cloth, increase work efficiency.
For achieving the above object, the utility model adopts following technical scheme:
The double-deck simultaneous tension bracing means of a kind of prestressed carbon cloth, comprising:
Be arranged on and be reinforced first anchor plate of component side for fixed carbon cloth original position;
Be positioned at and be reinforced the component opposite side tourelle corresponding with the first anchor plate;
The tensioning equipment of same position is in the first anchor plate;
After carbon cloth initiating terminal is connected with the first anchor plate, the other end is walked around tourelle and is connected with tensioning equipment, imposes pulling force by tensioning equipment;
Carbon cloth hold-down devices is respectively equipped with, so that setting pulling force will be reached and the carbon cloth pressure of impregnation is attached to and is reinforced on component at described tensioning equipment with on the tourelle position; Adopt multiple second anchor plate to be fixed on by two-layer carbon cloth is reinforced on component simultaneously, and the simultaneous tension realizing double-layer carbon cloth is reinforced.
Described tensioning equipment comprises jack, pulling force sensor, rotation lock device and the first hold-down devices successively, the piston rod of described pulling force sensor one end and described jack is bolted, the other end is connected with described rotation lock device by bolt, the bottom of described jack is all fixedly connected with stretch-draw fixed support with the bottom of described first hold-down devices, and described tensioning equipment is reinforced on component by dismountable being fixed on of described fixed support.
At the near-end of tensioning equipment, be reinforced on component described in one end of carbon cloth is fixed on by described first anchor plate, after the other end walks around the described axis of rolling, be strained and fixed on described rotation lock device, the double-deck simultaneous tension realized described carbon cloth is pulled by the contraction of jack, by described hold-down devices, the double-layer carbon cloth after brushing impregnated resin is pressed down, be reinforced on component described in the described double-layer carbon cloth being in tensile state is pasted onto, and perform one or more second anchor plate in the relevant position of described double-layer carbon cloth, realize described double-layer carbon cloth to the reinforcing of component.
By the setting of tourelle, not only solve a difficult problem for far-end anchoring, also the double-deck simultaneous tension of carbon cloth can be realized, due to the existence of roller bearing, double-layer carbon cloth stressed in the same size, can realize the stretch-draw of the equal prestressing force size of double layer fibre cloth, substantially increase construction speed, add operating efficiency, ensure construction quality.
The prestressing force that pulling force sensor not only can observe applying is easily and accurately set, also can monitor the size of the loss of prestress that carbon fiber causes due to reasons such as contractions in stretching process simultaneously, and loss of prestress is added before stickup, compensate for the defect that on jack, oil pressure gauge can not be monitored.
There is a determining deviation between described first hold-down devices and described rotation lock device, described stretch-draw fixed support is rectangular steel plates support, and described rectangular steel plates support is provided with several in order to be reinforced the bolt hole on component described in being fixed on.
There is a determining deviation between first hold-down devices and rotation lock device, can conveniently the corresponding operating such as to be fastened to carbon cloth.By bolt hole by tensioning equipment be reinforced component and be fixedly connected with, fast simple and convenient, and add the stability of tensioning equipment.
The centre of described first anchor plate is provided with the gap passed for described carbon cloth, be reinforced described in two ends are provided with to be fixed on component bolt hole.
Described rotation lock device comprises quadrangle horizontal support, one end of described quadrangle horizontal support is connected with described pulling force sensor by bolt, the other end is fixed wtih carbon cloth lock shaft, described carbon cloth lock shaft is provided with the gap allowing carbon cloth to pass, the two ends of described carbon cloth lock shaft are provided with stings shaft gear, described shaft gear side of stinging is provided with gear clamp, establishes and rotate card cap in the termination, two ends of described carbon cloth lock shaft; Described pulling force sensor is fixedly connected with by the piston rod of bolt with described jack.
Described tourelle comprises the second hold-down devices, the axis of rolling and far-end fixed support, described second hold-down devices and the described axis of rolling mutually across a certain distance be fixed on described far-end fixed support, described far-end fixed support is dismountable be fixed on described in be reinforced on the relevant position of component.
By the setting of tourelle, the double-deck simultaneous tension of carbon cloth can be realized, considerably increase the stress performance of carbon cloth, improve operating efficiency.
Described hold-down devices comprises: the support riser being positioned at both sides, the top of two described support risers is fixedly connected with by support transverse slat, described support transverse slat is provided with vertical internal thread through hole, adjusting bolt is through described through hole cooperating, the bottom of described adjusting bolt is fixedly connected with adjustment bloom, is changed the position of described adjustment bloom by the position adjusting described adjusting bolt; The inner side of described support riser is provided with the rail groove adapted with the two ends of described adjustment bloom; The lower end of described adjustment bloom is smooth arc-shaped.
Hold-down devices is set, more easily carbon cloth can be fixed on and be reinforced on component, also facilitate brushing impregnated resin, thus the stress performance of double-layer carbon cloth is fully guaranteed.
The double-deck simultaneous tension reinforcement means of a kind of prestressed carbon cloth, comprises the following steps:
Step 1: be reinforced the desired location pre-embedded bolt of component surface, is fixed on one end of carbon cloth by the first anchor plate and is reinforced on component, is reinforced on component described in tensioning equipment and tourelle being fixed on;
Step 2: be reinforced component surface brushing impregnated resin, the other end of described carbon cloth is walked around the axis of rolling, and by the inside of far-end and the first hold-down devices, be strained and fixed on rotation lock device, by the contraction of jack, stretch-draw carried out to described carbon cloth;
Step 3: stop stretch-draw when stretching force reaches predetermined stress, smear impregnated resin in the centre of two-layer described carbon cloth, after smearing, regulate the hold-down devices of far-end and near-end, the described carbon cloth at two ends is pressed down simultaneously, described impregnated resin brushed again by described carbon cloth;
Step 4: until when described impregnated resin reaches set condition, the second anchor plate that is middle and far-end is bonded at the relevant position of described carbon cloth, described second anchor plate is fixed by described pre-embedded bolt;
Step 5: when described impregnated resin reaches design strength, removes described tensioning equipment and described tourelle, puts open described carbon cloth.
Utilize above-mentioned process can realize reinforcing the bilayer of carbon cloth simultaneously.Each step of smearing impregnated resin can ensure the adhesion strength of two-layer carbon cloth.Utilize the second anchor plate, can put carbon cloth in advance and open, shorten the engineering time.The effect of the first anchor plate is mainly used in near-end fixed carbon cloth, has the gap that carbon cloth can be made to pass in the middle of its steel plate, by being wound around the effect can playing self-tightening.The effect of the second anchor plate has compressed carbon cloth according to a determining deviation anchoring after having pasted carbon cloth, can prevent carbon cloth from slippage occurring under stressing conditions and peels off in advance.
Wherein, in step 1, two of the rear end of described tensioning equipment bolts hole are placed on the bolt through described first anchor plate bolts at two ends hole.
Tensioning equipment is placed on the first anchor plate, the fixing of carbon cloth end can be guaranteed, avoid the slip occurring carbon cloth in stretching process.
In step 3, determined the stress value of described stretching force by the display of pulling force sensor; Described in completing again after brushing impregnated resin, with scraper plate, described impregnated resin is smeared evenly.
By the stress value of pulling force sensor display stretching force, accuracy is higher.Again after brushing impregnated resin, even with scraper plate, ensure the close-burning uniformity of carbon cloth.
In step 4, described set condition is that impregnated resin reaches the tack-free state of contact.
In step 5, when completing after the putting of described carbon fiber, the positional symmetry that residue does not carry out steel plate anchoring being carried out steel plate anchoring, and protective treatment is carried out to carbon cloth after stretch-draw and anchor plate.
After carbon fiber lays, steel plate anchoring is carried out in remaining position, carbon cloth and the cooperating being reinforced component can be ensured further, increase structure tension performance.
The beneficial effects of the utility model are:
The utility model can carry out the simultaneous tension of double-layer carbon cloth at the scene, and stretch-draw is convenient and swift.
Accompanying drawing explanation
Fig. 1 the utility model carbon cloth tensioning equipment top view;
Fig. 2 the utility model carbon cloth tensioning equipment lateral view;
Fig. 3 carbon cloth rotation lock device figure;
Fig. 4 carbon cloth hold-down devices figure;
Fig. 5 tourelle figure;
Fig. 6 carbon cloth first anchor plate schematic diagram;
Fig. 7 carbon cloth second anchor plate schematic diagram;
Fig. 8 far-end connected double-layer carbon cloth tourelle schematic diagram;
Fig. 9 carbon cloth pretension bolt anchor measure schematic diagram;
Wherein:
1. fixed support 2. jack 3. bolt hole 4. pulling force sensor 5. rotation lock device 6. first hold-down devices 7. carbon cloth 8. axis of rolling 9. gear clamp 10. rotates card cap 11. and stings shaft gear 12. carbon cloth lock shaft 14. adjusting bolt 15. and regulate bloom 16. support transverse slat 17. support riser 18. first anchor plate 19. second anchor plate 20. second hold-down devices.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is the utility model tensioning equipment and tourelle schematic diagram, Fig. 2 is carbon cloth rotation lock device enlarged drawing, Fig. 4 is carbon cloth hold-down devices schematic diagram, as shown in the figure, the double-deck simultaneous tension of prestressed carbon cloth of present embodiment and anchor measure system comprise, the first anchor plate, tensioning equipment and tourelle.
Tensioning equipment comprises fixed support 1, jack 2, pulling force sensor 4, carbon cloth rotation lock device 5 and the first hold-down devices 6.Pulling force sensor 4 can in real time by display monitoring tension stress size.Carbon cloth rotation lock device 5, carbon cloth rotation lock device mainly comprises quadrangle horizontal support, and its one end is connected with pulling force sensor by bolt, and the other end is fixed wtih carbon cloth lock shaft 12.Carbon cloth lock shaft 12 there is the gap allowing carbon cloth to pass, for passing carbon cloth and carrying out tension locking by its self-locking device to it, carbon cloth lock shaft 12 two ends are provided with stings shaft gear 11, stings shaft gear 11 side and is provided with gear clamp 9, establishes and rotate card cap 10 in lock shaft two ends.
Anchor plate mainly comprises two kinds of forms as shown in the first anchor plate 18 and the second anchor plate 19 in figure, the effect of the first anchor plate 18 is mainly used in near-end fixed carbon cloth 7, the gap that carbon cloth 7 can be made to pass is had, by being wound around the effect can playing self-tightening in the middle of its steel plate.The effect of the second anchor plate 19 has compressed carbon cloth 7 according to a determining deviation anchoring after having pasted carbon cloth 7, can prevent carbon cloth 7 from slippage occurring under stressing conditions and peels off in advance.
The support riser 17 being positioned at both sides is comprised as Fig. 5 tourelle mainly contains the second hold-down devices 20, second hold-down devices 20, the top of two support risers 17 is connected by support transverse slat 16, support transverse slat 16 is provided with vertical internal thread through hole, adjusting bolt 14 is through through hole cooperating, the bottom of adjusting bolt 14 is fixedly connected with adjustment bloom 15, changes by the position adjusting adjusting bolt 14 position regulating bloom 15; The inner side of support riser 17 is provided with and the rail groove regulating the two ends of bloom 15 to adapt.
The carbon cloth 7 that each installation one carbon cloth hold-down devices can make stretch-draw complete on tensioning equipment and tourelle presses down simultaneously.Bloom 15 lower end is regulated to be smooth arc-shaped.The effect of the axis of rolling 8 can make carbon cloth 7 pass in its lower end as shown in Figure 7, and pass in upper end, connected double-layer carbon cloth is to reach double-deck simultaneous tension.
Fig. 7 is the utility model far-end connected double-layer carbon cloth tourelle schematic diagram, and Fig. 8 is the utility model carbon cloth anchor measure schematic diagram.As shown in the figure: the double-deck simultaneous tension reinforcement means of the present embodiment application prestressed carbon cloth and anchor measure, comprise the following steps:
(1) component surface polishing, dedusting, brushing primer will be reinforced, until when primer reaches contact sticky state, with levelling glue, component surface is levelling.
(2) unwrapping wire boring is carried out, pre-embedded bolt at the desired location being reinforced component surface.First at near-end carbon cloth to be wrapped on steel plate through the gap of the first anchor plate 18 and cloth is strained, be anchored at and be reinforced on component, not upper cap nut, be reinforced component surface brushing impregnated resin, tensioning equipment is placed in anchor plate upper end, wherein two of tensioning equipment rear end bolts hole 3 are placed on the bolt through anchor plate bolts at two ends hole, other four bolts hole 3 pad that point is certain on padding on its corresponding bolt before placement of tensioning equipment, make itself and anchor plate consistency of thickness, finally use spanner by bolt tightening.
(3) also install connection tourelle at far-end simultaneously, and it is fixed on the component that is reinforced by tools for bolts ' pretension, carbon cloth is passed from roller bearing 8 lower end, pass from roller bearing 8 upper end, be pulled to near-end tensioning equipment end, carbon cloth being fixedly wrapped on carbon cloth rotation lock device, by rotating lock shaft, carbon cloth being strained.Pull carbon cloth by the contraction of jack, by pulling force sensor and sensor display, carbon cloth is pulled to predetermined stress.
(4) stretch-draw is stopped during predetermined stress to be achieved, impregnated resin is smeared in the middle of double-layer carbon cloth, then utilization spanner rotates the adjusting bolt 14 in the first hold-down devices 6 and the second hold-down devices 20 simultaneously, the bloom 15 moved up and down is driven to move down, carbon cloth is pressed to component surface simultaneously, brushing impregnated resin again on carbon cloth, makes impregnated resin fully be immersed in carbon cloth, and is smeared evenly by impregnated resin with scraper plate.
(5) until impregnated resin reach contact do not touch with one's hand state time, the second anchor plate 19 of centre is bonded on the position of respective settings by steel bonding glue, and uses spanner by two bolt tightenings.
(6) carbon cloth tensioning equipment and tourelle is removed.Until adhesive glue reaches design strength, carry out putting tensioning equipment opening, adjust the first hold-down devices 6 and the second hold-down devices 20 to relevant position, remove prestress tensioning equipment.After sealing stretch-draw, between carbon cloth edge and the surface being reinforced component gap.
(7), after removing pre-stress stretching device and tourelle, steel plate anchoring is carried out in the position that residue does not carry out steel plate anchoring, and protective treatment is carried out to the carbon cloth after stretch-draw and anchor plate.
By reference to the accompanying drawings detailed description of the invention of the present utility model is described although above-mentioned; but the restriction not to the utility model protection domain; one of ordinary skill in the art should be understood that; on the basis of the technical solution of the utility model, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection domain of the present utility model.

Claims (6)

1. the double-deck simultaneous tension bracing means of prestressed carbon cloth, is characterized in that, comprising:
Be arranged on and be reinforced first anchor plate of component side for fixed carbon cloth original position;
Be positioned at and be reinforced the component opposite side tourelle corresponding with the first anchor plate;
The tensioning equipment of same position is in the first anchor plate;
After carbon cloth initiating terminal is connected with the first anchor plate, the other end is walked around tourelle and is connected with tensioning equipment, imposes pulling force by tensioning equipment;
Carbon cloth hold-down devices is respectively equipped with, so that setting pulling force will be reached and the carbon cloth pressure of impregnation is attached to and is reinforced on component at described tensioning equipment with on the tourelle position; Adopt multiple second anchor plate to be fixed on by two-layer carbon cloth is reinforced on component simultaneously, and the simultaneous tension realizing double-layer carbon cloth is reinforced.
2. the double-deck simultaneous tension bracing means of a kind of prestressed carbon cloth according to claim 1, it is characterized in that: described tensioning equipment comprises jack successively, pulling force sensor, rotation lock device and the first hold-down devices, the piston rod of described pulling force sensor one end and described jack is bolted, the other end is connected with described rotation lock device by bolt, the bottom of described jack is all fixedly connected with stretch-draw fixed support with the bottom of described first hold-down devices, described tensioning equipment is reinforced on component by dismountable being fixed on of described fixed support.
3. the double-deck simultaneous tension bracing means of a kind of prestressed carbon cloth according to claim 2, it is characterized in that: between described first hold-down devices and described rotation lock device, there is a determining deviation, described stretch-draw fixed support is rectangular steel plates support, and described rectangular steel plates support is provided with several in order to be reinforced the bolt hole on component described in being fixed on.
4. the double-deck simultaneous tension bracing means of a kind of prestressed carbon cloth according to claim 2, it is characterized in that: the centre of described first anchor plate is provided with the gap passed for described carbon cloth, be reinforced described in two ends are provided with to be fixed on component bolt hole.
5. the double-deck simultaneous tension bracing means of a kind of prestressed carbon cloth according to claim 1, it is characterized in that: described tourelle comprises the second hold-down devices, the axis of rolling and far-end fixed support, described second hold-down devices and the described axis of rolling mutually across a certain distance be fixed on described far-end fixed support, described far-end fixed support is dismountable be fixed on described in be reinforced on the relevant position of component.
6. the double-deck simultaneous tension bracing means of a kind of prestressed carbon cloth according to claim 1, it is characterized in that: described hold-down devices comprises: the support riser being positioned at both sides, the top of two described support risers is fixedly connected with by support transverse slat, described support transverse slat is provided with vertical internal thread through hole, adjusting bolt is through described through hole cooperating, the bottom of described adjusting bolt is fixedly connected with adjustment bloom, is changed the position of described adjustment bloom by the position adjusting described adjusting bolt; The inner side of described support riser is provided with the rail groove adapted with the two ends of described adjustment bloom; The lower end of described adjustment bloom is smooth arc-shaped.
CN201520677016.6U 2015-09-02 2015-09-02 Double -deck simultaneous tension reinforcing apparatus of prestressing force carbon cloth Expired - Fee Related CN204875562U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105064224A (en) * 2015-09-02 2015-11-18 山东大学 Device and method for tensioning and reinforcing double layers of pre-stress carbon fiber sheet at same time
CN107858939A (en) * 2017-11-08 2018-03-30 海宁安捷复合材料有限责任公司 A kind of pre-stressed fiber cloth tensioning system
CN112227208A (en) * 2020-09-23 2021-01-15 中铁大桥局集团有限公司 Monitoring and forecasting method for construction period and operation period of suspension bridge cable clamp screw
CN114809692A (en) * 2022-03-18 2022-07-29 南京曼卡特科技有限公司 Intelligent prestress carbon fiber cloth control method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105064224A (en) * 2015-09-02 2015-11-18 山东大学 Device and method for tensioning and reinforcing double layers of pre-stress carbon fiber sheet at same time
CN107858939A (en) * 2017-11-08 2018-03-30 海宁安捷复合材料有限责任公司 A kind of pre-stressed fiber cloth tensioning system
CN112227208A (en) * 2020-09-23 2021-01-15 中铁大桥局集团有限公司 Monitoring and forecasting method for construction period and operation period of suspension bridge cable clamp screw
CN112227208B (en) * 2020-09-23 2022-03-29 中铁大桥局集团有限公司 Monitoring and forecasting method for construction period and operation period of suspension bridge cable clamp screw
CN114809692A (en) * 2022-03-18 2022-07-29 南京曼卡特科技有限公司 Intelligent prestress carbon fiber cloth control method
CN114809692B (en) * 2022-03-18 2023-09-29 南京曼卡特科技有限公司 Intelligent prestress carbon fiber cloth control method

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Granted publication date: 20151216

Termination date: 20160902