A kind of Internet of Things controls formula copper nisiloy ageing treatment device
Technical field
The utility model relates to a kind of Internet of Things and controls formula ageing treatment device, particularly relates to a kind of Internet of Things and controls formula copper nisiloy ageing treatment device.
Background technology
Ageing treatment refers to that metal or alloy workpiece is through solution treatment, from quench hot or after cold deformation to a certain degree, keeps its performance, shape, the thermal treatment process of size time to time change in the placement of higher temperature or room temperature.Generally speaking, through overaging, hardness and intensity increase to some extent, and plasticity toughness and internal stress then decrease.
The steel that carbon containing is higher, obtains very high hardness after quenching immediately, but its plasticity becomes very low.And after aluminum alloy quenching, intensity or hardness do not reach peak value immediately, not only its plasticity does not decline, and rises to some extent on the contrary.After the room temperature of long duration (such as 4-6 round the clock) is placed, intensity and the hardness of this quench alloy significantly improve, and plasticity then declines to some extent.
There is the phenomenon of noticeable change in the intensity of this quench alloy and hardness, is called timeliness in time.The timeliness of carrying out under room temperature is natural aging, and the timeliness of carrying out at a certain temperature is artificial aging.Ageing treatment is that material is deposited the long period in room temperature or comparatively high temps consciously, makes it the technique producing timeliness effect.
Existing device does not also have internet of things functional.Corson alloy is the copper-nickel alloy adding silicon based on cupronickel.Corson alloy is containing 5% ~ 30%Ni, 0.1% ~ 3%Si, and surplus is copper and other elements and impurity.It has wear resistance and high temperature resistance softening performance, can meet tensile strength, requirement that extension strength is high.Also do not have now the special artificial aging process for copper nisiloy storage line roller, generally at room temperature carry out the ageing treatment of copper nisiloy storage line roller, this kind of method length consuming time, efficiency are low.
Utility model content
(1) technical problem that will solve
There is to overcome the process of existing copper nisiloy storage line roller artificial aging the shortcoming that length consuming time, efficiency are low, do not have internet of things functional in the utility model, the technical problems to be solved in the utility model is to provide a kind of Internet of Things and controls formula ageing treatment short, copper nisiloy ageing treatment device that efficiency is high consuming time.
(2) technical scheme
In order to solve the problems of the technologies described above, the utility model provides so a kind of Internet of Things and controls formula copper nisiloy ageing treatment device, includes part age-box, Transverse Heated device, vertical well heater, copper nisiloy storage line roller, roller chain, driven sprocket, drive sprocket, chain, recirculation blower, temperature sensor, Controlling System, two Transverse Heated devices are provided with up and down symmetrically in part age-box, vertical well heater and copper nisiloy storage line roller is provided with between two Transverse Heateds, copper nisiloy storage line roller is provided with roller chain, the middle part that drive sprocket is arranged on part age-box is located on the right side, each driven sprocket is arranged in the left side of drive sprocket, chain and drive sprocket, the roller chain that driven sprocket and each copper nisiloy store up on line roller is connected with a joggle, and the pitch circle diameter of driven sprocket and the pitch circle diameter ratio of drive sprocket are 1:2, are provided with recirculation blower and temperature sensor in part age-box, each Transverse Heated device, each vertical well heater, drive sprocket, recirculation blower, temperature sensor is connected with Controlling System all respectively, and in part age-box, be furnished with two recirculation blowers in clinodiagonal mode, vertical well heater has 3, and copper nisiloy storage line roller has 8, also include remote information receiving trap, remote information sending spparatus, Switch main body, copper billet, horizontal safety pole, slide bar, spring, pressing plate, Switch main body is provided with sideslipway and vertical slideway, pressing plate is connected with slide bar, spring is arranged between pressing plate and Switch main body, slide bar stretches in vertical slideway through spring, and coordinate slidably with vertical slideway, horizontal safety pole stretches in sideslipway, and coordinate slidably with sideslipway, copper billet is arranged on the bottom of vertical slideway, copper billet is connected with remote information sending spparatus, remote information sending spparatus is connected with remote information receiving trap by wireless network, remote information receiving trap is connected with Controlling System.
Principle of work: during work, first Controlling System opens each Transverse Heated device and each vertical well heater, when the temperature of temperature sensor feedback reaches the temperature value that Controlling System presets, Controlling System starts timing, and control drive sprocket running, by the mode of chain gear, drive each copper nisiloy to store up line roller and slowly rotate, store up line roller to make each copper nisiloy and be heated evenly.In order to make the temperature in part age-box more even, after operation for some time, Controlling System controlled circulation blower fan works.The pitch circle diameter of driven sprocket and the pitch circle diameter ratio of drive sprocket are 1:2, and now transmission efficiency is higher.After the timing register of Controlling System reaches the aging time preset, Controlling System controls each Transverse Heated device and each vertical well heater stops heating, after spending 5 minutes, Controlling System controlled circulation blower fan and drive sprocket shut down, when temperature is reduced to room temperature, take out each copper nisiloy storage line roller again, complete ageing treatment.Transmission and the receiving function of signal is realized by remote information sending spparatus and remote information receiving trap, when preparing stop control system, first operator need to stir horizontal safety pole left, it is made no longer to stop vertical slideway, operator press pressing plate downwards again, slide bar is contacted with copper billet, slide bar is that metallic substance is made, owing to being connected with signal power source in advance on slide bar, when slide bar contacts with copper billet, stop control system run signal will be transmitted to remote information sending spparatus, remote information sending spparatus will by pre-set program, send stop signal to remote information receiving trap, remote information receiving trap is sent to Controlling System stop signal again, Controlling System then quits work.
(3) beneficial effect
Achieve at a certain temperature to the automatic ageing treatment of copper nisiloy storage line roller, ageing treatment consuming time short, efficiency is high; Because level of automation is high, time saving and energy saving, save artificial; Owing to employing recirculation blower, each copper nisiloy storage line roller is heated evenly, and therefore, the quality product dealt is also better.The utility model also has internet of things functional simultaneously, can realize the function that long-range stop control system runs.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the front view structural representation of remote information transmit receive unit and related components thereof.
Being labeled as in accompanying drawing: 1-part age-box, 2-Transverse Heated device, the vertical well heater of 3-, 4-copper nisiloy storage line roller, 5-roller chain, 6-driven sprocket, 7-drive sprocket, 8-chain, 9-recirculation blower, 10-temperature sensor, 11-Controlling System, S1-remote information receiving trap, S2-remote information sending spparatus, S3-sideslipway, the vertical slideway of S4-, S5-Switch main body, S6-copper billet, the horizontal safety pole of S7-, S8-slide bar, S9-spring, S10-pressing plate.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further described.
embodiment 1
A kind of Internet of Things controls formula copper nisiloy ageing treatment device, as shown in Figure 1-2, includes part age-box 1, Transverse Heated device 2, vertical well heater 3, copper nisiloy storage line roller 4, roller chain 5, driven sprocket 6, drive sprocket 7, chain 8, recirculation blower 9, temperature sensor 10, Controlling System 11, two Transverse Heated devices 2 are provided with up and down symmetrically in part age-box 1, vertical well heater 3 and copper nisiloy storage line roller 4 is provided with between two Transverse Heateds, copper nisiloy storage line roller 4 is provided with roller chain 5, the middle part that drive sprocket 7 is arranged on part age-box 1 is located on the right side, each driven sprocket 6 is arranged in the left side of drive sprocket 7, chain 8 and drive sprocket 7, the roller chain 5 that driven sprocket 6 and each copper nisiloy store up on line roller 4 is connected with a joggle, and the pitch circle diameter of driven sprocket 6 and the pitch circle diameter ratio of drive sprocket 7 are 1:2, are provided with recirculation blower 9 and temperature sensor 10 in part age-box 1, each Transverse Heated device 2, each vertical well heater 3, drive sprocket 7, recirculation blower 9, temperature sensor 10 is connected with Controlling System 11 all respectively, in part age-box 1, be furnished with two recirculation blowers 9 in clinodiagonal mode, and vertical well heater 3 has 3, and copper nisiloy storage line roller 4 has 8, also include remote information receiving trap S1, remote information sending spparatus S2, Switch main body S5, copper billet S6, horizontal safety pole S7, slide bar S8, spring S9, pressing plate S10, Switch main body S5 is provided with sideslipway S3 and vertical slideway S4, pressing plate S10 is connected with slide bar S8, spring S9 is arranged between pressing plate S10 and Switch main body S5, slide bar S8 stretches in vertical slideway S4 through spring S9, and coordinate slidably with vertical slideway S4, horizontal safety pole S7 stretches in sideslipway S3, and coordinate slidably with sideslipway S3, copper billet S6 is arranged on the bottom of vertical slideway S4, copper billet S6 is connected with remote information sending spparatus S2, remote information sending spparatus S2 is connected with remote information receiving trap S1 by wireless network, remote information receiving trap S1 is connected with Controlling System 11.
Principle of work: during work, first Controlling System 11 opens each Transverse Heated device 2 and each vertical well heater 3, when the temperature that temperature sensor 10 feeds back reaches the temperature value that Controlling System 11 presets, Controlling System 11 starts timing, and control drive sprocket 7 to operate, by the mode of chain 8 transmission, drive each copper nisiloy to store up line roller 4 and slowly rotate, store up line roller 4 to make each copper nisiloy and be heated evenly.In order to make the temperature in part age-box 1 more even, after operation for some time, Controlling System 11 controlled circulation blower fan 9 works.The pitch circle diameter of driven sprocket 6 and the pitch circle diameter ratio of drive sprocket 7 are 1:2, and now transmission efficiency is higher.After the timing register of Controlling System 11 reaches the aging time preset, Controlling System 11 controls each Transverse Heated device 2 and each vertical well heater 3 stops heating, after spending 5 minutes, Controlling System 11 controlled circulation blower fan 9 and drive sprocket 7 shut down, when temperature is reduced to room temperature, take out each copper nisiloy storage line roller 4 again, complete ageing treatment.Transmission and the receiving function of signal is realized by remote information sending spparatus S2 and remote information receiving trap S1, when preparing stop control system 11, first operator need to stir horizontal safety pole S7 left, it is made no longer to stop vertical slideway S4, operator press pressing plate S10 downwards again, slide bar S8 is contacted with copper billet S6, slide bar S8 is that metallic substance is made, owing to being connected with signal power source in advance on slide bar S8, when slide bar S8 contacts with copper billet S6, stop control system 11 run signal will be transmitted to remote information sending spparatus S2, remote information sending spparatus S2 will by pre-set program, send stop signal to remote information receiving trap S1, remote information receiving trap S1 is sent to Controlling System 11 stop signal again, Controlling System 11 quits work.
The above embodiment only have expressed preferred implementation of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion, improvement and substitute, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.