CN204866686U - Need not CIP cleaning system of acid -base - Google Patents
Need not CIP cleaning system of acid -base Download PDFInfo
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- CN204866686U CN204866686U CN201520469107.0U CN201520469107U CN204866686U CN 204866686 U CN204866686 U CN 204866686U CN 201520469107 U CN201520469107 U CN 201520469107U CN 204866686 U CN204866686 U CN 204866686U
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Abstract
The utility model discloses a need not CIP cleaning system of acid -base, it includes controlling means, brineelectrolysis generating device, pure water case, strong acid water tank and alkali water tank, strong acid water tank and alkali water tank are respectively through pipeline and brineelectrolysis generating device intercommunication, pure water case and brineelectrolysis generating device are all through pipe connection pure water water inlet, all there is power device the bottom of pure water case, strong acid water tank and alkali water tank through the pipe connection, and cleaning equipment is treated in power device's other end connection, the bottom of pure water case, strong acid water tank and alkali water tank all is provided with the automatic control valve. Pure water case, strong acid water tank and strong liquor incasement all are provided with liquid level detecting device, and liquid level detecting device is connected with the controlling means electricity. The utility model discloses according to the characteristic of strong acid, alkali brineelectrolysis, utilize in CIP cleaning system, avoided traditional CIP cleaning system's shortcoming, need not strong acid, alkaline use, prepare the convenience, low cost, noresidue at harvest time nature, the non -staining environment, and clean effect is showing, practices thrift the cost.
Description
Technical field
The utility model relates to a kind of purging system, particularly relates to a kind of CIP purging system without the need to soda acid.
Background technology
CIP is the abbreviation of English Clean-In-Place, namely clean on the spot or be called situ cleaning, it is defined as not detaching equipment or element, under airtight condition, with the cleaning fluid of uniform temperature and concentration to cleaning device forceful action in addition, make to clean the method with sterilization with the surface of Food Contact.At present, on-line cleaning technology obtains applying more and more widely in food, beverage, pharmacy and biotechnology, cosmetic technology, and can guarantee to remove process residues, decreasing pollution bacterium, guarantees the isolation between different production process section and section.CIP system is applied in the dairy industry of the fifties in the U.S. at first, and nineteen fifty-five CIP system combines with automatic control technology, makes it be applied in other field of food industry.
CIP can be divided into following three types by the occupation mode according to cleaning fluid:
(1) the CIP system (single-useCIPsystems) of cleaning agent single use;
(2) the reusable CIP system (reuseCIPsystems) of cleaning agent;
(3) the nonexpondable CIP system (multi-useCIPsystems) of cleaning agent;
First general cleaning process needs dirt to be separated from surface to be cleaned, then is disperseed by this dirt to form a kind of stable suspended state in cleaning fluid, and prevents dirt to be again deposited on the surface of cleaned material.At nature, the process of dirt separation is rather complicated, is not that a kind of single chemicals just can reach this object.Reality is all that several cleaning agent is used in combination.
The cleaning agent of current CIP cleaning mainly contains:
(1) neutral cleaners: water and interfacial agent all belong to this type of.Water is almost the basis of all cleaning agents and food, when dirt be complete solvable time, can clean up with regard to not needing other cleaning agents;
(2) acidic cleaner: acidic cleaner is in order to dissolution equipment surface mineral matter deposit, as calcium magnesium deposit, hard water amasss stone, beer amasss stone, cow's milk amasss stone and calcium oxalate etc.The inorganic acid of normal use is nitric acid, phosphoric acid, sulfuric acid; Organic acid is alkyd, gluconic acid and citric acid, and lactic acid and wine acidic cleaner are by the impact of CO2, and excessively water easier than NaOH, can cold rinse.The acidic cleaner of synthesis is used also to have the effect suppressing yeast and mould;
(3) alkaline cleaner: alkaline cleaner is the most popular cleaning agent of bakery and confectionery.Alkali combines with fat and forms soap, forms solable matter and be easy to be removed by water with protein.The most frequently used alkali is NaOH (NaOH), potassium hydroxide (KOH) etc., and the shortcoming of NaOH is water of being sorry, and will rinse for a long time when crossing water.But the cleaning performance due to NaOH is 4 times of NaHCO3, and has bactericidal effect at a proper temperature, thus obtains applying the most widely.Other alkaline cleaners have sodium carbonate, sodium acid carbonate, sodium orthosilicate sodium methyl silicate, tertiary sodium phosphate etc.
(4) disinfectant: some chemicals can be used as the disinfectant of CIP process.As hypochlorite, iodide, stability chlorine dioxide, acidic anionic surfactant etc.Must clean thoroughly equipment and pipeline when sterilizing equipment decontaminating apparatus.If equipment surface has food debris or dirt to exist, the effect of disinfectant will reduce greatly.
Compared with the cleaning way of traditional hand disassembly machine parts, the advantage of CIP mainly contains: (1) can maintain certain cleaning performance, ensures the security of product; (2) save the operating time, raise the efficiency, to realize the maximum profit of business; (3) save labour, ensure the security of operation; (4) water for cleaning and steam is saved.
But current CIP purging system also has following shortcoming:
Current CIP purging system, no matter cleaning agent is that single uses or repeatedly uses, in order to reach cleaning object, and must acid adding, alkali, be generally that acid in acid-alkali washing agent refers to 1%-2% salpeter solution, alkali refers to that 1%-3% NaOH is 65 DEG C-80 DEG C uses.Bactericidal agent is the chlorine system bactericide often used, as follows sodium chlorite etc.
Owing to having strong acid, highly basic in use procedure, use and there is certain risk, have stronger excitant to skin; Washing property is poor.And in cleaning process soda acid whether completely neutralization be difficult to judge, cause the pollution of environment.Repetition, nonexpondable CIP purging system can reduce the use amount of soda acid, but purging system is complicated, and equipment investment is large.Bactericidal agent has peculiar taste; Need certain condition of storage; The difference of variable concentrations bactericidal effect is large; Easy freezing when temperature is low; The improper meeting of usage has side effects; Be mixed into dirt bactericidal effect obviously to decline; Easily stain environment time unrestrained and leave vestige.
Utility model content
The technical problems to be solved in the utility model is the defect overcoming prior art, and provide a kind of CIP purging system without the need to soda acid, it can not use bronsted lowry acids and bases bronsted lowry to treat cleaning equipment and clean, and cleaning performance is good, and the ill-effect produced after cleaning is little.
In order to solve the problems of the technologies described above, the utility model provides following technical scheme:
A kind of CIP purging system without the need to soda acid of the utility model, it comprises control device, electrolytic water generator, pure water tank, strong acid water tank and highly basic water tank; Described strong acid water tank is communicated with described electrolytic water generator respectively by pipeline with described highly basic water tank; Described pure water tank and electrolytic water generator are all connected pure water water inlet by pipeline; The bottom of described pure water tank, strong acid water tank and highly basic water tank is all connected with power set by pipeline, and the other end of described power set connects equipment to be cleaned; The bottom of described pure water tank, strong acid water tank and highly basic water tank is provided with Self controlling valve.
Further, be provided with liquid level detector in described pure water tank, strong acid water tank and highly basic water tank, described liquid level detector is electrically connected with described control device.
Further, the top of described strong acid water tank is all communicated with by the bottom of pipeline with described electrolytic water generator with the top of described highly basic water tank.
Further, described power set are CIP pump.
Operation principle: the valve first opening pure water water inlet, electrolytic water generator is started working, the strong acidic electrolyzed water produced and strong basicity brine electrolysis flow into strong acid water tank and highly basic water tank each via pipeline respectively, and are controlled to stop water processed to during liquid level by control device; Then according to parameters such as the flow of the size of equipment to be cleaned setting CIP pump, pressure and scavenging periods; Open CIP pump, according to the parameter of setting, purging system starts, according to the order automatic switchover cleaning fluid of pure water, strong basicity brine electrolysis, strong acidic electrolyzed water, pure water.When strong basicity brine electrolysis and strong acidic electrolyzed water deficiency, control device controls electrolytic water generator and starts water processed.
Electrolyzed functional water is also known as brine electrolysis or ionized water, water is placed in a kind of special device through electric field treatment, the index such as the pH value of water, oxidation-reduction potential (ORP) is changed and produce there is the acidic electrolytic water of specific function and the general name of electrolyzed alkaline water.Electrolyzed functional water can be divided into strong acidic electrolyzed water, strong basicity Xie Shui, faintly acid brine electrolysis, alkalescent brine electrolysis according to the difference of electrolysis degree and generating mode.
Compare with other chemical method, strong acidic electrolyzed water has following features:
(1) the strong acidic electrolyzed water sterilization in electrolyzed functional water is efficient rapidly, bactericidal range is wide; Strong acidic electrolyzed water is to pathogen and drug resistance bacterium have very strong bactericidal effect widely, its bactericidal effect is obviously better than the conventional sterilants such as ozone clorox, can kill each quasi-microorganism such as various bacterium, mould and enterovirus, influenza virus etc. at short notice;
(2) noresidue, free from environmental pollution; Strong acidic electrolyzed water and traditional chemical disinfection, bactericidal agent are very different, and progressively can decompose, reduce after its active ingredient substance contained contacts with light, air and organic matter etc.;
(3) produce conveniently, with low cost; Electrolyzed functional water device for making structure is simple, without the need to the unit operations of a large amount of chemical raw materials and complexity in producing process, with low cost compared with production traditional chemical agents;
Strong basicity brine electrolysis is because the pH value of water is more than 11, there is the characteristic of highly basic, be rich in hydrogen ion simultaneously, so there is stronger cleaning function to various dirts such as oil stains, do not need dilution, non-toxic, without chemical residue, secondary pollution be there is no to environment, the health of cleaning personnel and the facility use common people can be ensured; Abundant protium and alkaline matter have efficient cleaning capacity, also do not have the danger of getting rusty after drying; Strong basicity brine electrolysis has the following advantages in cleaning:
(1) stronger ability of cleaning greasy dirt; Oil content and protein can be decomposed, thoroughly remove various oil stain and spot;
(2) without chemical lotion, noresidue, environment protection health; Do not use chemical lotion completely, material only has water and salinity, and protection cleanup crew and facility use the health of the common people, and manufacture process and use procedure do not produce harmful substance, noresidue, to the harm of environment non-secondary pollution;
(3) cleaning performance is remarkable; Without the need to adding alkali, surfactant in CIP cleaning, using brine electrolysis once to settle, not needing rinsing, saving water resource, saving working time, reducing human cost; Efficient stripping ability, reduces wash number over half, improves cleaning efficiency;
(4) low drainage sunk well, treatment cost of waste liquor;
(5) cost is low, consumes few.
The beneficial effect that the utility model reaches is:
The utility model, according to the characteristic of strong acid, alkali brine electrolysis, is used in CIP purging system, avoids the shortcoming of traditional C IP purging system, without the need to the use of strong acid, highly basic, produce conveniently, with low cost, noresidue, free from environmental pollution, and cleaning effect is remarkable, cost-saving.
Accompanying drawing explanation
Accompanying drawing is used to provide further understanding of the present utility model, and forms a part for description, is used from explanation the utility model, does not form restriction of the present utility model with embodiment one of the present utility model.In the accompanying drawings:
Fig. 1 is structural representation of the present utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the utility model, and be not used in restriction the utility model.
As shown in Figure 1, a kind of CIP purging system without the need to soda acid of the utility model, it comprises control device, electrolytic water generator 2, pure water tank 3, strong acid water tank 4 and highly basic water tank 5; Strong acid water tank 4 is communicated with electrolytic water generator 2 respectively by pipeline with highly basic water tank 5; Pure water tank 3 is all connected pure water water inlet 6 by pipeline with electrolytic water generator 2; The bottom of pure water tank 3, strong acid water tank 4 and highly basic water tank 5 is all connected with power set 7 by pipeline, and the other end of power set 7 connects equipment 8 to be cleaned; The bottom of pure water tank 3, strong acid water tank 4 and highly basic water tank 5 is provided with Self controlling valve 9.
In the present embodiment, be provided with liquid level detector 10 in pure water tank 3, strong acid water tank 4 and highly basic water tank 5, liquid level detector 10 is electrically connected with control device.
In the present embodiment, the top of strong acid water tank 4 is all communicated with by the bottom of pipeline with electrolytic water generator 2 with the top of highly basic water tank 5.
In the present embodiment, power set 7 are CIP pump.
Operation principle: the valve first opening pure water water inlet, electrolytic water generator is started working, the strong acidic electrolyzed water produced and strong basicity brine electrolysis flow into strong acid water tank and highly basic water tank each via pipeline respectively, and are controlled to stop water processed to during liquid level by control device; Then according to parameters such as the flow of the size of equipment to be cleaned setting CIP pump, pressure and scavenging periods; Open CIP pump, according to the parameter of setting, purging system starts, according to the order automatic switchover cleaning fluid of pure water, strong basicity brine electrolysis, strong acidic electrolyzed water, pure water.When strong basicity brine electrolysis and strong acidic electrolyzed water deficiency, control device controls electrolytic water generator and starts water processed.
The utility model, according to the characteristic of strong acid, alkali brine electrolysis, is used in CIP purging system, avoids the shortcoming of traditional C IP purging system, without the need to the use of strong acid, highly basic, produce conveniently, with low cost, noresidue, free from environmental pollution, and cleaning effect is remarkable, cost-saving.
Last it is noted that the foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, although be described in detail the utility model with reference to previous embodiment, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (4)
1. without the need to a CIP purging system for soda acid, it is characterized in that, comprise control device, electrolytic water generator, pure water tank, strong acid water tank and highly basic water tank; Described strong acid water tank is communicated with described electrolytic water generator respectively by pipeline with described highly basic water tank; Described pure water tank and electrolytic water generator are all connected pure water water inlet by pipeline; The bottom of described pure water tank, strong acid water tank and highly basic water tank is all connected with power set by pipeline, and the other end of described power set connects equipment to be cleaned; The bottom of described pure water tank, strong acid water tank and highly basic water tank is provided with Self controlling valve.
2. a kind of CIP purging system without the need to soda acid according to claim 1, it is characterized in that, be provided with liquid level detector in described pure water tank, strong acid water tank and highly basic water tank, described liquid level detector is electrically connected with described control device.
3. a kind of CIP purging system without the need to soda acid according to claim 1, is characterized in that, the top of described strong acid water tank is all communicated with by the bottom of pipeline with described electrolytic water generator with the top of described highly basic water tank.
4. a kind of CIP purging system without the need to soda acid according to claim 1, it is characterized in that, described power set are CIP pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520469107.0U CN204866686U (en) | 2015-07-02 | 2015-07-02 | Need not CIP cleaning system of acid -base |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520469107.0U CN204866686U (en) | 2015-07-02 | 2015-07-02 | Need not CIP cleaning system of acid -base |
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| CN204866686U true CN204866686U (en) | 2015-12-16 |
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| CN201520469107.0U Expired - Fee Related CN204866686U (en) | 2015-07-02 | 2015-07-02 | Need not CIP cleaning system of acid -base |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114951158A (en) * | 2022-05-31 | 2022-08-30 | 佛山市海天(宿迁)调味食品有限公司 | Method for reducing coking and scaling of soy sauce sterilization equipment |
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2015
- 2015-07-02 CN CN201520469107.0U patent/CN204866686U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114951158A (en) * | 2022-05-31 | 2022-08-30 | 佛山市海天(宿迁)调味食品有限公司 | Method for reducing coking and scaling of soy sauce sterilization equipment |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151216 Termination date: 20170702 |